CN101633753A - Neoprene closed cell foamed material and preparation method thereof - Google Patents

Neoprene closed cell foamed material and preparation method thereof Download PDF

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Publication number
CN101633753A
CN101633753A CN200910168830A CN200910168830A CN101633753A CN 101633753 A CN101633753 A CN 101633753A CN 200910168830 A CN200910168830 A CN 200910168830A CN 200910168830 A CN200910168830 A CN 200910168830A CN 101633753 A CN101633753 A CN 101633753A
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closed cell
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dropped
neoprene
preparation
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CN101633753B (en
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侯汝红
陈奕汲
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Yibao (Fujian) Polymer Material Co., Ltd.
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Fujian Yibao Plastic Products Co Ltd
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Abstract

The invention relates to a macromolecule polymer and a preparation method thereof, in particular to a neoprene closed cell foamed material and a preparation method thereof. The neoprene closed cell foamed material is prepared from neoprene, strong magnesium powder or calcium carbonate, carbon black, a vulcanizing accelerator, a foaming agent, carbamide resin, paraffin, an age inhibitor, an antioxidant, naphthenoid oil, and the like according to a certain mass ratio. The invention also provides the preparation method of the neoprene closed cell foamed material, which comprises the process of closed cell foaming in a mold twice. The material produced by closed cell foaming has good elasticity and performance of resisting ageing, weather, flame, acid, alkali, oil and chemical solubility, can be used under the condition of a severe environment and conforms to requirements of environmental protection. Through SGS detection, the material conforms to a new European Union standard REACH. In addition, the preparation process has the advantages of simple process control, energy saving, reduced human resource cost and favorable economic and social benefits.

Description

A kind of neoprene closed cell foamed material and preparation method thereof
Technical field
The present invention relates to high molecular polymer and preparation thereof, be specifically related to a kind of neoprene closed cell foamed material and preparation method thereof.
Background technology
At present, rubber-like foaming plate on the market mainly contains modified butadiene acrylonitrile rubber (NBR) foam material, silicon rubber foam material, EVA rubber expanded material, PE rubber expanded material etc., but these foam materials are still unsatisfactory at aspects such as ageing-resistant, weather, fire-retardant, acid and alkali-resistance and chemically-resistant dissolubilities.
There is not at present to find the relevant report that utilizes chloroprene rubber as the foam material of raw material closed pore foaming.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of novel foam material that forms for the foaming of material of main part closed pore with the chloroprene rubber, neoprene closed cell foamed material of the present invention has excellent elasticity, the performance that also has good ageing-resistant, weather, fire-retardant, acid and alkali-resistance, oil resistant, chemically-resistant dissolubility simultaneously, and environmentally friendly.
Neoprene closed cell foamed material of the present invention is made by the raw material of following weight parts:
Chloroprene rubber 100PHR
Strong powder of magnesium or lime carbonate 30-200PHR
Carbon black 20-45PHR
Vulcanization accelerator 0.5-1.5PHR
Whipping agent 3-15PHR
Urea fat 0-5PHR
Paraffin 1-3PHR
Anti-aging agent 1-3PHR
Oxidation inhibitor 1-3PHR
Tyox B 1-3PHR
Stearic acid 1-2PHR
The mixture 8-15PHR of one or both in zinc oxide, the magnesium oxide
Ointment 5-15PHR
Vaseline 5-8PHR
Dispersion agent 1-4PHR
Naphthenic oil 10-40PHR.
Described neoprene closed cell foamed material, preferably the raw material by following weight parts makes:
Chloroprene rubber 100PHR
Strong powder of magnesium or lime carbonate 30-40PHR
Carbon black 22-28PHR
Vinyl thiocarbamide promotor 0.7-1PHR
Whipping agent 3-4PHR
Urea fat 2-3PHR
Paraffin 2-3PHR
Anti-aging agent 1-1.5PHR
Oxidation inhibitor 1-1.5PHR
Tyox B 1.5-2PHR
Stearic acid 1-2PHR
The mixture 8-15PHR of one or both in zinc oxide, the magnesium oxide
Ointment 7-10PHR
Vaseline 5-6PHR
Dispersion agent 1.5-3PHR
Naphthenic oil 10-15PHR.
The present invention also provides the preparation method of described neoprene closed cell foamed material, and this preparation method may further comprise the steps:
(1) plasticates
(2) mixing
(3) heat refining, slice
(4) extrude
Closed pore foaming in (5) first apotypes
Closed pore foaming in (6) second apotypes, steady shape, foam is cooled to room temperature and obtains finished product for the second time then.
For enforcement better, described preparation method may further comprise the steps:
(1) plasticates
Chloroprene rubber dropped in first mill plasticate, the temperature control of mill roller is 50-60 ℃ (being preferably 55 ℃), pass through 3-4 time with the 5-6mm roll spacing earlier, make it to be subjected to hot pressing soft, pass through 3-4 time with the 3-4mm roll spacing again, after this with the pony roll of 1.5-2.5mm apart from thin-pass 10-15min, park more than 24 hours with sheet cooling under the 5-6mm roll spacing at last;
(2) mixing
A, the chloroprene rubber after step (1) handled dropped in the Banbury mixer kneading 3-5 minute, then magnesium oxide, oxidation inhibitor, dispersion agent were dropped in the Banbury mixer kneading 3-5 minute;
In B, the 1/2 input Banbury mixer with carbon black, the strong powder of magnesium;
C, Vaseline, ointment, naphthenic oil are dropped in the Banbury mixer;
D, again carbon black, the strong powder of magnesium remaining 1/2 dropped in the Banbury mixer;
E, one or both the mixture, vulcanization accelerator, whipping agent, urea fat, paraffin, stearic acid, Tyox B in zinc oxide and the magnesium oxide dropped in the Banbury mixer, carry out adding pressure type kneading 8-12 minute then;
And then mixingly stop during to 95-105 ℃;
F, binder removal, cooling;
(3) heat refining, slice
After sizing material after mixing dropped into second mill heat refining packing three times, cooling was parked 24 hours;
And then drop into the 3rd mill packing and turn over white silk twice, drop into the 4th mill again with 15-20mm thickness slice;
(4) extrude
Input is extruded machine filter glue and is extruded into the glue embryo then, and extruder temperature is controlled to be 70-95 ℃;
Closed pore foaming in (5) first apotypes
With the cut-out of glue embryo, the weighing of extruding, deliver to and carry out the closed pore foaming sulfuration first time in first vulcanizer, sulfide stress 1500-2000T, curing time 25-45 minute, 134 ± 5 ℃ of curing temperatures obtained foam for the first time, the processing of cooling light face;
Closed pore foaming in (6) second apotypes, steady shape
Foam is delivered to and is carried out the foaming sulfuration second time in second vulcanizer for the first time, sulfide stress 300-500T, and curing time 25-45 minute, 160 ± 5 ℃ of curing temperatures, foam is cooled to room temperature and obtains finished product for the second time then.
The rotating speed of forcing machine is preferably 550 rev/mins in the step (4).
The rubber molecule structure homogeneous of chloroprene rubber, be polar polymer, chlorine atom on the molecular chain makes it have good flame resistivity, the characteristic of anti-ozone and anti-atmospheric aging, performance with good oil resistant, anti-solvent and chemical-resistant reagent, enlarged the use range of foam material, material can be used in harsh rugged environment, can be applicable to be incubated, the field of heat insulation, packing, damping, sealing, electroacoustic equipment, vehicle appliance, submarine armor, body-building apparatus.
Utilize chloroprene rubber as the main body starting material, adopt the material of closed pore foam production to have excellent elasticity, good ageing-resistant, weather, fire-retardant, the performance of acid and alkali-resistance, oil resistant, chemically-resistant dissolubility, can under harsh harsh environmental conditions, use, and compliance with environmental protection requirements, meet the new standard REACH of European Union by the SGS detection.
In addition, preparation process control of the present invention is simple, and save energy reduces cost of human resources, has good economic benefit and social benefit.
Embodiment
Some specific embodiments of the invention below are provided, understand the present invention to help further, but protection scope of the present invention are not limited in this.
Wherein, the source of used main raw material is:
Chloroprene rubber---Japan's electrification
Carbon black---Shaoyang, Hunan carbon plant
Vulcanization accelerator, paraffin, anti-aging agent, oxidation inhibitor, Tyox B, MgO, ZnO, ointment, Vaseline, dispersion agent---Jing Bo company
Whipping agent, urea fat---H Hangzhou marine rainbow company
Stearic acid---Hangzhou oil chemistry factory
Naphthenic oil---Jingmen petrochemical industry
The model of used major equipment, quantity and source are:
Rubber machinery plant, 2 Shanghai of bale splitter 0.75T
Mill 550 * 1,530 4 Quanzhou reputation is really contained machine works
75 liters of 1 Quanzhou reputations of Banbury mixer are really contained machine works
Bei Jixieshebeichang is full of in 1 Shanghai of forcing machine 250 model
Vulcanizer 2 Taijiangs Soviet Union's Wuxi brocade and scientific ﹠ technical corporation
Slicing machine 1/B is full of in 2 Shanghai Bei Jixieshebeichang
Embodiment 1-3 neoprene closed cell foamed material
Each raw material weight proportioning (PHR) of embodiment 1-3 is as follows:
Sequence number Starting material Model or specification Embodiment 1 Embodiment 2 Embodiment 3
??1 Chloroprene rubber W type ??M-40 ??100 ??100 ??100
??2 Carbon black ??N-550 ??28 ??25 ??22
??3 The strong powder of magnesium ??40 ??35 ??30
??4 Magnesium oxide ??4 ??5 ??5
??5 Zinc oxide ??5 ??5 ??5
??6 Vinyl thiocarbamide promotor ??NA-22 ??0.9 ??0.8 ??0.75
??7 Whipping agent ??AC-9 ??3.8 ??3.5 ??3.3
??8 Urea fat ??2.5 ??2.5 ??2.5
??9 Paraffin ??W54 ??2.5 ??2.5 ??2.5
??10 Anti-aging agent ??BHT264 ??1.3 ??1.3 ??1.3
??11 Oxidation inhibitor ??224 ??1.2 ??1.2 ??1.2
??12 Tyox B ??1.8 ??1.8 ??1.8
??13 Stearic acid ??ST ??1.2 ??1.2 ??1.2
??14 Naphthenic oil ??55# ??15 ??13 ??10
??15 Ointment ??8 ??8 ??8
??16 Vaseline ??5 ??5 ??5
??17 Dispersion agent ??AT-B ??2 ??2 ??2
Add up to ??222.2 ??212.8 ??201.55
The preparation method of the neoprene closed cell foamed material of embodiment 4 embodiment 1
(1) plasticates
To plasticate in 22 cun mills of chloroprene rubber input, the temperature control of mill roller is passed through 3 times with the 5mm roll spacing earlier at 50 ℃, make it to be subjected to hot pressing soft, again with the 3mm roll spacing by 3 times, after this with the pony roll of 2.5mm apart from thin-pass 10min, parked 24 hours with sheet cooling under the 5mm roll spacing at last;
(2) mixing
A, the chloroprene rubber after step (1) handled drop into the indoor kneading of material 5 minutes of 75L adding pressure type Banbury mixer, then magnesium oxide, oxidation inhibitor, dispersion agent are dropped into the indoor kneading of material 5 minutes of Banbury mixer;
B, that 1/2 of carbon black, the strong powder of magnesium dropped into the material of Banbury mixer is indoor;
C, the material of Vaseline, ointment, naphthenic oil input Banbury mixer is indoor;
D, again that the material of carbon black, the remaining 1/2 input Banbury mixer of the strong powder of magnesium is indoor;
E, that one or both the mixture, vulcanization accelerator, whipping agent, urea fat, paraffin, stearic acid, Tyox B in zinc oxide and the magnesium oxide dropped into the material of Banbury mixer is indoor, carries out adding pressure type kneading 12 minutes then;
And then mixingly stop during to 95 ℃;
F, binder removal, cooling;
(3) heat refining, slice
After sizing material after mixing dropped into another 22 cun mill heat refinings packing three times, cooling was parked 24 hours;
And then drop into 18 cun mill packings and turn over white silk twice, drop into 16 cun mills again with 15mm thickness slice;
(4) extrude
Drop in the conveying belt mode and to extrude machine filter glue and be extruded into the glue embryo, extruder temperature is controlled to be 70 ℃, and the rotating speed of forcing machine is 500 rev/mins;
Closed pore foaming in (5) first apotypes
With the cut-out of glue embryo, the weighing of extruding, deliver to and carry out the closed pore foaming sulfuration first time in first vulcanizer, sulfide stress 1500T, curing time 45 minutes, 134 ± 5 ℃ of curing temperatures obtain foam for the first time, the processing of cooling light face;
Closed pore foaming in (6) second apotypes, steady shape
Foam is delivered to and is carried out the foaming sulfuration second time in second vulcanizer for the first time, sulfide stress 300T, and curing time 25 minutes, 160 ± 5 ℃ of curing temperatures, foam is cooled to room temperature and obtains finished product for the second time then.
The preparation method of the neoprene closed cell foamed material of embodiment 5 embodiment 2
(1) plasticates
To plasticate in 22 cun mills of chloroprene rubber input, the temperature control of mill roller is passed through 4 times with the 6mm roll spacing earlier at 55 ℃, make it to be subjected to hot pressing soft, again with the 4mm roll spacing by 4 times, after this with the pony roll of 1.5mm apart from thin-pass 15min, parked 26 hours with sheet cooling under the 6mm roll spacing at last;
(2) mixing
A, the chloroprene rubber after step (1) handled drop into the indoor kneading of material 3 minutes of 75L adding pressure type Banbury mixer, then magnesium oxide, oxidation inhibitor, dispersion agent are dropped into the indoor kneading of material 3 minutes of Banbury mixer;
B, that 1/2 of carbon black, the strong powder of magnesium dropped into the material of Banbury mixer is indoor;
C, the material of Vaseline, ointment, naphthenic oil input Banbury mixer is indoor;
D, again that the material of carbon black, the remaining 1/2 input Banbury mixer of the strong powder of magnesium is indoor
E, that one or both the mixture, vulcanization accelerator, whipping agent, urea fat, paraffin, stearic acid, Tyox B in zinc oxide and the magnesium oxide dropped into the material of Banbury mixer is indoor, carries out adding pressure type kneading 12 minutes then;
And then mixingly stop during to 100 ℃;
F, binder removal, cooling;
(3) heat refining, slice
After sizing material after mixing dropped into another 22 cun mill heat refinings packing three times, cooling was parked 24 hours;
And then drop into 18 cun mill packings and turn over white silk twice, drop into 16 cun mills again with 20mm thickness slice;
(4) extrude
Drop in the conveying belt mode and to extrude machine filter glue and be extruded into the glue embryo, extruder temperature is controlled to be 95 ℃, and the rotating speed of forcing machine is 650 rev/mins;
Closed pore foaming in (5) first apotypes
With the cut-out of glue embryo, the weighing of extruding, deliver to and carry out the closed pore foaming sulfuration first time in first vulcanizer, sulfide stress 2000T, curing time 25 minutes, 134 ± 5 ℃ of curing temperatures obtain foam for the first time, the processing of cooling light face;
Closed pore foaming in (6) second apotypes, steady shape
Foam is delivered to and is carried out the foaming sulfuration second time in second vulcanizer for the first time, sulfide stress 500T, and curing time 45 minutes, 160 ± 5 ℃ of curing temperatures, foam is cooled to room temperature and obtains finished product for the second time then.
The preparation method of the neoprene closed cell foamed material of embodiment 6 embodiment 3
(1) plasticates
To plasticate in 22 cun mills of chloroprene rubber input, the temperature control of mill roller is passed through 4 times with the 5.5mm roll spacing earlier at 60 ℃, make it to be subjected to hot pressing soft, again with the 3mm roll spacing by 4 times, after this with the pony roll of 2mm apart from thin-pass 12min, parked 24 hours with sheet cooling under the 5.5mm roll spacing at last;
(2) mixing
A, the chloroprene rubber after step (1) handled drop into 75L adding pressure type Banbury mixer, and (kneading 4 minutes drops into Banbury mixer kneading 4 minutes with magnesium oxide, oxidation inhibitor, dispersion agent then;
In B, the 1/2 input Banbury mixer with carbon black, the strong powder of magnesium;
C, Vaseline, ointment, naphthenic oil are dropped in the Banbury mixer;
D, again carbon black, the strong powder of magnesium remaining 1/2 dropped in the Banbury mixer;
E, one or both the mixture, vulcanization accelerator, whipping agent, urea fat, paraffin, stearic acid, Tyox B in zinc oxide and the magnesium oxide dropped in the Banbury mixer, carry out adding pressure type kneading 10 minutes then;
And then mixingly stop during to 95 ℃;
F, binder removal, cooling;
(3) heat refining, slice
After sizing material after mixing dropped into another 22 cun mill heat refinings packing three times, cooling was parked 24 hours;
And then drop into 18 cun mill packings and turn over white silk twice, drop into 16 cun mills again with 18mm thickness slice;
(4) extrude
Drop in the conveying belt mode and to extrude machine filter glue and be extruded into the glue embryo, extruder temperature is controlled to be 70-95 ℃, and the rotating speed of forcing machine is 550 rev/mins;
Closed pore foaming in (5) first apotypes
With the cut-out of glue embryo, the weighing of extruding, deliver to and carry out the closed pore foaming sulfuration first time in first vulcanizer, sulfide stress 1700T, curing time 35 minutes, 134 ± 5 ℃ of curing temperatures obtain foam for the first time, the processing of cooling light face;
Closed pore foaming in (6) second apotypes, steady shape
Foam is delivered to and is carried out the foaming sulfuration second time in second vulcanizer for the first time, sulfide stress 400T, and curing time 35 minutes, 160 ± 5 ℃ of curing temperatures, foam is cooled to room temperature and obtains finished product for the second time then.
Product performance index sees the following form
Figure G2009101688304D00091
As seen from the above table, the neoprene closed cell foamed material of manufacturing of the present invention has good flame resistance (oxygen index 〉=32%) tensile strength height (〉=6kg/c m 2) good (characteristics such as tear strength 〉=2kg/cm) the wear-resisting on-slip of compression set little (≤30%), weather, acid and alkali-resistance, ageing-resistant, chemical-resistant resistance, good springiness of elongation height (〉=450%) tear resistance.

Claims (5)

1, a kind of neoprene closed cell foamed material is characterized in that, is made by the raw material of following weight parts:
Chloroprene rubber 100PHR
Strong powder of magnesium or lime carbonate 30-200PHR
Carbon black 20-45PHR
Vulcanization accelerator 0.5-1.5PHR
Whipping agent 3-15PHR
Urea fat 0-5PHR
Paraffin 1-3PHR
Anti-aging agent 1-3PHR
Oxidation inhibitor 1-3PHR
Tyox B 1-3PHR
Stearic acid 1-2PHR
The mixture 8-15PHR of one or both in zinc oxide, the magnesium oxide
Ointment 5-15PHR
Vaseline 5-8PHR
Dispersion agent 1-4PHR
Naphthenic oil 10-40PHR.
2, neoprene closed cell foamed material according to claim 1 is characterized in that, is made by the raw material of following weight parts:
Chloroprene rubber 100PHR
Strong powder of magnesium or lime carbonate 30-40PHR
Carbon black 22-28PHR
Vinyl thiocarbamide promotor 0.7-1PHR
Whipping agent 3-4PHR
Urea fat 2-3PHR
Paraffin 2-3PHR
Anti-aging agent 1-1.5PHR
Oxidation inhibitor 1-1.5PHR
Tyox B 1.5-2PHR
Stearic acid 1-2PHR
The mixture 8-15PHR of one or both in zinc oxide, the magnesium oxide
Ointment 7-10PHR
Vaseline 5-6PHR
Dispersion agent 1.5-3PHR
Naphthenic oil 10-15PHR.
3, the preparation method of the described neoprene closed cell foamed material of claim 1 is characterized in that, may further comprise the steps:
(1) plasticates
(2) mixing
(3) heat refining, slice
(4) extrude
Closed pore foaming in (5) first apotypes
Closed pore foaming in (6) second apotypes, steady shape, foam is cooled to room temperature and obtains finished product for the second time then.
4, the preparation method of neoprene closed cell foamed material according to claim 3 is characterized in that, may further comprise the steps:
(1) plasticates
Chloroprene rubber dropped in first mill plasticate, the temperature control of mill roller is at 50-60 ℃, pass through 3-4 time with the 5-6mm roll spacing earlier, make it to be subjected to hot pressing soft, pass through 3-4 time with the 3-4mm roll spacing again, after this with the pony roll of 1.5-2.5mm apart from thin-pass 10-15min, park more than 24 hours with sheet cooling under the 5-6mm roll spacing at last;
(2) mixing
A, the chloroprene rubber after step (1) handled dropped in the Banbury mixer kneading 3-5 minute, then magnesium oxide, oxidation inhibitor, dispersion agent were dropped in the Banbury mixer kneading 3-5 minute;
In B, the 1/2 input Banbury mixer with carbon black, the strong powder of magnesium;
C, Vaseline, ointment, naphthenic oil are dropped in the Banbury mixer;
D, again carbon black, the strong powder of magnesium remaining 1/2 dropped in the Banbury mixer;
E, one or both the mixture, vulcanization accelerator, whipping agent, urea fat, paraffin, stearic acid, Tyox B in zinc oxide and the magnesium oxide dropped in the Banbury mixer, carry out adding pressure type kneading 8-12 minute then;
And then mixingly stop during to 95-105 ℃;
F, binder removal, cooling;
(3) heat refining, slice
After sizing material after mixing dropped into second mill heat refining packing three times, cooling was parked 24 hours;
And then drop into the 3rd mill packing and turn over white silk twice, drop into the 4th mill again with 15-20mm thickness slice;
(4) extrude
And then drop into and to extrude machine filter glue and be extruded into the glue embryo, extruder temperature is controlled to be 70-95 ℃;
Closed pore foaming in (5) first apotypes
With the cut-out of glue embryo, the weighing of extruding, deliver to and carry out the closed pore foaming sulfuration first time in first vulcanizer, sulfide stress 1500-2000T, curing time 25-45 minute, 134 ± 5 ℃ of curing temperatures obtained foam for the first time, the processing of cooling light face;
Closed pore foaming in (6) second apotypes, steady shape
Foam is delivered to and is carried out the foaming sulfuration second time in second vulcanizer for the first time, sulfide stress 300-500T, and curing time 25-45 minute, 160 ± 5 ℃ of curing temperatures, foam is cooled to room temperature and obtains finished product for the second time then.
5, the preparation method of neoprene closed cell foamed material according to claim 4 is characterized in that, the rotating speed of forcing machine is 550 rev/mins in the described step (4).
CN200910168830A 2009-08-21 2009-08-21 Neoprene closed cell foamed material and preparation method thereof Expired - Fee Related CN101633753B (en)

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