CN101630805A - Infrared welding process for connecting data interface connector and data wire part - Google Patents
Infrared welding process for connecting data interface connector and data wire part Download PDFInfo
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- CN101630805A CN101630805A CN200810132020A CN200810132020A CN101630805A CN 101630805 A CN101630805 A CN 101630805A CN 200810132020 A CN200810132020 A CN 200810132020A CN 200810132020 A CN200810132020 A CN 200810132020A CN 101630805 A CN101630805 A CN 101630805A
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- interface connector
- data wire
- data interface
- infrared
- guide plate
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Abstract
The invention discloses an infrared welding process for connecting a data interface connector and a data wire part. One end of the data interface connector is provided with a guide plate groove; and the data wire part comprises a data wire of which one end exposes a lead and a guide plate wire and a jamming rubber plug with a groove. The process comprises the following steps: fixing the lead of the data wire in the groove of the jamming rubber plug; filling solder paste of the guide plate groove of the data interface connector; clamping the data interface connector and the jamming rubber plug to form an integral component and ensure that the guide plate wire of the data wire is contacted with the solder paste in the guide plate groove of the data interface connector; arranging the integral component among infrared light tubes; and electrifying the infrared light tubes to make the temperature reach between 150 and 250 DEG C, and welding the guide plate wires and the guide plate groove together by infrared heating. The infrared welding process has the following advantages: solder points are smooth and neat and basically have no poor electricity; the solder paste is adopted so that no smoke generates; the welding efficiency is improved; and the whole mechanical operation can be realized.
Description
Technical field
The present invention relates to a kind of welding procedure that data interface connector is connected with data wire part of being used for, relate in particular to a kind of infrared welding process that the HDMI data interface connector is connected with data wire part of being used for.
Background technology
Generally adopt manual welding when the HDMI data interface connector is connected with data wire part at present, and use the tin wire bond to connect, have following problem: manual welding, solder joint is inhomogeneous, and loose contact phenomenons such as rosin joint, dry joint can occur; Connect with the tin wire bond, can produce toxic smog; Welding efficiency is low, welds a data wire and needs 15 minutes; Omnidistance manual operation causes the quality instability of product, and needs a large amount of labours.
Summary of the invention
The object of the present invention is to provide a kind of solder joint even, the welding quality height, the welding efficiency height can not produce toxic smog in the welding process, can realize the infrared welding process that data interface connector is connected with data wire part of being used for of mechanization operation.
In order to solve the problems of the technologies described above, the invention provides a kind of infrared welding process that data interface connector is connected with data wire part of being used for, described data interface connector one end is provided with film guiding slot, described data wire part comprises that an end exposes the data wire of lead and guide card silk and has the card line plug of groove, and this welding procedure may further comprise the steps:
Step 1: with the lead fixed of described data wire in the groove of described card line plug;
Step 2: in the film guiding slot of described data interface connector, insert tin cream;
Step 3: described data interface connector and described card line plug are fastened togather, form a black box, the guide card silk that makes described data wire contacts with tin cream in the film guiding slot of described data interface connector;
Step 4: described black box is placed between infrared lamp;
Step 5: its temperature is reached between 150 to 250 degrees centigrade described infrared lamp energising, the guide card silk of described data wire and the film guiding slot of described data interface connector are welded together by the infrared ray heating.
As preferably, between step 3 and step 4, also comprise the step that anchor clamps is clipped in the guide card silk root of described data wire.
As further preferred, described anchor clamps comprise clamp, clip and holder; Described clamp and described clip are rotationally connected with the two ends of described holder respectively, and described clip is provided with the clip slot that the end for described clamp inserts.
The present invention compared with prior art has following beneficial effect:
1, with the welding of infrared ray technology, tin point is slick and sly smooth, essentially no electrically bad;
2, adopting tin cream not have obvious smoke produces;
3, improve welding efficiency, can weld a data wire in 30 seconds;
4, this technology can realize the entire mechanization operation.
Description of drawings
Fig. 1 is used for the schematic diagram of preferred embodiment one employed each parts of infrared welding process that data interface connector is connected with data wire for the present invention.
Fig. 2 is the structural representation of the black box that each parts forms shown in Fig. 1.
Fig. 3 is that the black box shown in Fig. 2 places the schematic diagram between infrared ray heating tube.
Fig. 4 is used for the decomposition texture schematic diagram of the preferred embodiment two employed anchor clamps of infrared welding process that data interface connector is connected with data wire for the present invention.
Fig. 5 is the assembling schematic diagram of anchor clamps shown in Fig. 4.
Fig. 6 is the black box shown in Fig. 2 and schematic diagram after the anchor clamps shown in Fig. 5 combine.
Description of reference numerals
2 card line plugs, 21 grooves, 22 end faces, 23 draw-in grooves
3 data wires, 31 leads, 32 guide card silks
4 anchor clamps, 41 clamps, 42 clips, 43 holders
5 infrared lamps, 6 fluorescent tube holddown grooves, 7 black boxs
Embodiment
Describe the preferred embodiments of the present invention in detail below in conjunction with accompanying drawing.
In embodiment one, data interface connector is a HDMI connector 1.HDMI connector 11 1 ends are provided with film guiding slot 11 and dop 12, data wire part comprises data wire 3 and card line plug 2, data wire 3 can be that linearities such as wire conductor semi-finished product are led material, one end of data wire 3 exposes lead 31 and guide card 32, card line plug 2 is provided with some grooves 21, and the both sides of card line plug 2 are provided with draw-in groove 23.
Be used in the present embodiment infrared welding process that data interface connector is connected with data wire be may further comprise the steps:
Step 1: with the lead 31 of data wire 3 with in the groove 21 that is pressed into mode and is fixed on card line plug 2.Specifically as shown in Figure 1, the lead 31 of data wire 3 is snapped in the groove 21 of card line plug 2, the end face 22 of card line plug 2 and the end face of data wire 3 are combined closely;
Step 2: in the film guiding slot 11 of HDMI connector 1, insert tin cream.Specifically as shown in Figure 1, insert tin cream at film guiding slot 11 places of HDMI connector 1; Owing to adopt tin cream, make no obvious smoke generation in the whole welding process.
Step 3: HDMI connector 1 and card line plug 2 are fastened togather, form black box 7 as shown in Figure 2, the tin cream of inserting in the guide card silk 32 that makes data wire 3 and the film guiding slot 11 of HDMI connector 1 fully contacts.Specifically as shown in Figure 1, the dop 12 of HDMI connector 1 is buckled in the draw-in groove 23 of card line plug 2, thereby HDMI connector 1 and card line plug 2 are fastened togather.
Step 4: black box 7 is placed 5 of infrared lamps.Specifically as shown in Figure 3, infrared lamp 5 is placed up and down in the fluorescent tube holddown groove 6, black box 7 is placed 6 of fluorescent tube holddown grooves.
Step 5: its temperature is reached between 150 to 250 degrees centigrade infrared lamp 5 energisings, by the infrared ray heating guide card silk 32 of data wire 3 and the film guiding slot 11 of HDMI connector 1 are welded together, and then HDMI connector 1 and data wire 3 are connected together.
The infrared welding process that is used among the embodiment two data interface connector is connected with data wire also comprises the steps: to step 4 in step 3 except that the above-mentioned steps that comprises embodiment
As shown in Figure 4 and Figure 5, anchor clamps 4 comprise clamp 41, clip 42 and holder 43.Clamp 41 is connected with the two ends pin of holder 43 respectively with clip 42.Clip 42 is provided with the clip slot that holds clamp 41 ends.Be clipped in the root of the guide card silk 32 of data wire 3 with anchor clamps 4.Specifically, anchor clamps 4 are clipped in the root of guide card silk 32, the clamp 41 with anchor clamps 4 snaps in the clip slot of clip 42 then, thereby forms assembly as shown in Figure 6; And then this assembly placed 5 heating of infrared lamp.Can make the combination of each parts in the black box 7 more firm after adopting anchor clamps 4, make that the tin cream in the film guiding slot 11 of guide card silk 32 and HDMI connector 1 of data wire 3 contacts more fully, thereby can guarantee welding quality.Certainly, anchor clamps 4 also can adopt other parts with clamping function to replace.
Though what adopt in the preferred embodiments of the present invention is the HDMI connector, other data interface connectors with similar structures also can adopt welding procedure of the present invention to be connected with data wire part.
Claims (3)
1, a kind of infrared welding process that data interface connector is connected with data wire part of being used for, described data interface connector one end is provided with film guiding slot, described data wire part comprises that an end exposes the data wire of lead and guide card silk and has the card line plug of groove, it is characterized in that, may further comprise the steps:
Step 1: with the lead fixed of described data wire in the groove of described card line plug;
Step 2: in the film guiding slot of described data interface connector, insert tin cream;
Step 3: described data interface connector and described card line plug are fastened togather, form a black box, the guide card silk that makes described data wire contacts with tin cream in the film guiding slot of described data interface connector;
Step 4: described black box is placed between infrared lamp;
Step 5: its temperature is reached between 150 to 250 degrees centigrade described infrared lamp energising, the guide card silk of described data wire and the film guiding slot of described data interface connector are welded together by the infrared ray heating.
2, the infrared welding process that data interface connector is connected with data wire part of being used for according to claim 1 is characterized in that, also comprises the step that anchor clamps is clipped in the guide card silk root of described data wire between step 3 and step 4.
3, the infrared welding process that data interface connector is connected with data wire part of being used for according to claim 2 is characterized in that described anchor clamps comprise clamp, clip and holder; Described clamp and described clip are rotationally connected with the two ends of described holder respectively, and described clip is provided with the clip slot that the end for described clamp inserts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810132020A CN101630805A (en) | 2008-07-18 | 2008-07-18 | Infrared welding process for connecting data interface connector and data wire part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810132020A CN101630805A (en) | 2008-07-18 | 2008-07-18 | Infrared welding process for connecting data interface connector and data wire part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101630805A true CN101630805A (en) | 2010-01-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810132020A Pending CN101630805A (en) | 2008-07-18 | 2008-07-18 | Infrared welding process for connecting data interface connector and data wire part |
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| CN (1) | CN101630805A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110391571A (en) * | 2019-08-16 | 2019-10-29 | 仙桃科利科技发展有限公司 | A kind of infrared welding process for data interface connector to be connect with data wire part |
| CN112872521A (en) * | 2021-01-08 | 2021-06-01 | 广西贺州和展电子有限公司 | Data line interface welding process and preparation method thereof |
-
2008
- 2008-07-18 CN CN200810132020A patent/CN101630805A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110391571A (en) * | 2019-08-16 | 2019-10-29 | 仙桃科利科技发展有限公司 | A kind of infrared welding process for data interface connector to be connect with data wire part |
| CN112872521A (en) * | 2021-01-08 | 2021-06-01 | 广西贺州和展电子有限公司 | Data line interface welding process and preparation method thereof |
| CN112872521B (en) * | 2021-01-08 | 2023-03-28 | 广西贺州和展电子有限公司 | Data line interface welding process and preparation method thereof |
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Open date: 20100120 |