CN101629887A - Hydraulic testing machine and testing method of pressure gas cylinder - Google Patents
Hydraulic testing machine and testing method of pressure gas cylinder Download PDFInfo
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- CN101629887A CN101629887A CN200910102165A CN200910102165A CN101629887A CN 101629887 A CN101629887 A CN 101629887A CN 200910102165 A CN200910102165 A CN 200910102165A CN 200910102165 A CN200910102165 A CN 200910102165A CN 101629887 A CN101629887 A CN 101629887A
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Abstract
The invention relates to a hydraulic testing machine and a testing method of a pressure gas cylinder, which can carry out automatic pressure measurement and evacuation on the pressure gas cylinder. The testing method comprises the following steps: firstly, a central tube is inserted into a steel cylinder by a central tube joint and then is positioned at a cylinder opening, a controller commands an abutting air cylinder to enable a pressure test head to press the cylinder opening and close an air inlet valve and a drain valve simultaneously as well as open an exhaust valve and a water inlet valve to pour water into the cylinder, the controller commands to close the exhaust valve and the water inlet valve when the effluent water of an exhaust tube does not carry gas, a pressure test pump is started for boosting and automatically stops when the pressure reaches 3.2MPa, the pressure is kept, a condition that the steel cylinder has no leakage is checked after the pressure is kept for 0.5-2 minutes, then pressure relief can be carried out, the drain valve and the air inlet valve are sequentially opened to carry out pressure relief and drainage, the air inlet valve is closed when a drainage outlet is completely drained and only air exists, the pressure test head is raised to carry out the pressure test of the steel cylinders of the next batch, and the operation is circularly carried out in such a way.
Description
Technical field
The present invention relates to a kind of pressure gas cylinder hydrostatic testing machine and the test method that can carry out automatic voltage measurement, emptying to pressure gas cylinder, belong to band air bottle test unit and make the field.
Background technology
At present, to the detection of existing pressure gas cylinder, employing be that manual detection cooperates detection with tensimeter.Its weak point: the one, accuracy of detection is not high, poor reliability; The 2nd, can't realize the emptying of bottle interior air, not only influence the volume of rock gas, and have huge potential safety hazard.
Summary of the invention
Purpose of design: avoid the weak point in the background technology, design a kind ofly can detect automatically pressure gas cylinder, emptying and precision height, pressure gas cylinder hydrostatic testing machine and test method that reliability is high automatically.
Design proposal: in order to realize above-mentioned purpose of design.The application aims at and makes and overhaul the usefulness that liquefied petroleum gas steel cylinder is done water pressure test for strength, be applicable to the hydraulic testing of YSP-15 and YSP-10 shaped steel bottle, on structural design, the application is by host rack, clamping cylinder, pressure text head, gas, water lines, valve, controller compositions such as (promptly handling screen), test pump is joined in addition; By hydraulic pressure sensor, negative pressure transducer and pressure transducer are set at pressure text head, the signal of hydraulic pressure sensor, negative pressure transducer and pressure transducer collection is inputed to controller and handles, compares, assigns instruction by host CPU in the controller, and by being built in the driving circuit in the controller, the control test pump air pump that opens or closes, controls that reaches the feed pipe water supply valve that whether supplies water opens or closes, controls clamping cylinder pressure size to the vacuum tightness value of gas cylinder negative pressure ventilation and air valve.
Technical scheme 1: the pressure gas cylinder hydrostatic testing machine, frame is provided with the person in charge, and clamping cylinder is positioned at the frame upper surface, and the piston rod end in its clamping cylinder is connected with pressure text head, and the pipe core joint is positioned at the below of pressure text head and supporting with the pressure gas cylinder mouth.
Technical scheme 2: pressure gas cylinder hydraulic test method; earlier pipe core is inserted in the steel cylinder by the pipe core joint; in place then and bottleneck is located; the controller instruction holds out against cylinder pressure text head is compressed bottleneck simultaneously; close gas admittance valve and draining valve; open vent valve and water intaking valve is poured water in bottle; when treating that the gas outlet water outlet does not have gas entrainment; vent valve and water intaking valve are closed in the controller instruction; starting test pump boosts; test pump auto stop pressurize when making pressure to 3.2MPa; pressurize checks after 0.5~2 minute that the steel cylinder ne-leakage gets final product pressure release, opens draining valve more successively; gas admittance valve carries out the pressure release draining, when treating that the whole emptyings of freeing port have only air; close gas admittance valve; pressure text head is risen, carry out the pressure testing of next group steel cylinder, so circulation is carried out.
The present invention compares with background technology, and the one, by hydraulic pressure sensor, can accurately know the gas cylinder artesian condition, guarantee the safe reliability that gas cylinder uses; Two by pressure transducer, can accurately know the phenomenons such as whether producing gas leakage that cooperates between pressure text head and the pipe core joint, guarantees to detect the reliability of data; The 3rd, compare by the gas cylinder vacuum values of negative pressure transducer and setting in advance, can guarantee the once more gas injection of gas cylinder under the emptying situation, avoided unsafe hidden danger.
Description of drawings
Fig. 1 is the structural representation of pressure gas cylinder hydrostatic testing machine.
Embodiment
Embodiment 1: with reference to accompanying drawing 1.Pressure gas cylinder hydrostatic testing machine, frame 2 are provided with is responsible for 1, is responsible for 1 and is meant water inlet pipe and gas outlet, and water inlet pipe is connected with test pump, and gas outlet is connected with air pump.Clamping cylinder 4 is positioned at frame 2 upper surfaces, and the piston rod end in its clamping cylinder 4 is connected with pressure text head 5, and pipe core joint 3 is positioned at the below of pressure text head 5 and supporting with the pressure gas cylinder mouth.Pressure text head 5 is provided with hydraulic pressure sensor, negative pressure transducer and pressure transducer, the signal output part of hydraulic pressure sensor, negative pressure transducer and pressure transducer connects the signal input part of controller 6 respectively, and whether the work whether signal output part of controller 6 reaches the opening or closing of water valve, one tunnel control air pump by the work of driving circuit one tunnel control test pump reaches the opening or closing of air valve, whether one tunnel control clamping cylinder 4 works.Controller 6 is made of modules such as host CPU processors, is built-in with data processing software, its disposal route such as the application's test method.
What need understand is: though the foregoing description is to the mentality of designing of the present invention detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than to the restriction of mentality of designing of the present invention; any combination, increase or modification that does not exceed mentality of designing of the present invention all falls within the scope of protection of the present invention.
Claims (5)
1, a kind of pressure gas cylinder hydrostatic testing machine, it is characterized in that: frame is provided with the person in charge, and clamping cylinder is positioned at the frame upper surface, and the piston rod end in its clamping cylinder is connected with pressure text head, and the pipe core joint is positioned at the below of pressure text head and supporting with the pressure gas cylinder mouth.
2, according to the described pressure gas cylinder hydrostatic testing machine of claim 1, it is characterized in that: be responsible for being meant water inlet pipe and gas outlet.
3, according to the described pressure gas cylinder hydrostatic testing machine of claim 1, it is characterized in that: water inlet pipe is connected with test pump, and gas outlet is connected with air pump.
4, according to the described pressure gas cylinder hydrostatic testing machine of claim 1, it is characterized in that: pressure text head is provided with hydraulic pressure sensor, negative pressure transducer and pressure transducer, the signal output part of hydraulic pressure sensor, negative pressure transducer and pressure transducer connects the signal input part of controller respectively, and whether whether the work whether signal output part of controller reaches the opening or closing of water valve, one tunnel control air pump by the work of driving circuit one tunnel control test pump reach the opening or closing of air valve, one tunnel control clamping cylinder work.
5; a kind of pressure gas cylinder hydraulic test method; it is characterized in that: earlier pipe core is inserted in the steel cylinder by the pipe core joint; in place then and bottleneck is located; controller instruction holds out against cylinder when pressure text head is compressed bottleneck; close gas admittance valve and draining valve; open vent valve and water intaking valve is poured water in bottle; when treating that the gas outlet water outlet does not have gas entrainment; vent valve and water intaking valve are closed in the controller instruction; starting test pump boosts; test pump auto stop pressurize when making pressure to 3.2 MPa; pressurize checks after 0.5~2 minute that the steel cylinder ne-leakage gets final product pressure release, opens draining valve more successively; gas admittance valve carries out the pressure release draining, when treating that the whole emptyings of freeing port have only air; close gas admittance valve; pressure text head is risen, carry out the pressure testing of next group steel cylinder, so circulation is carried out.
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CN200910102165A CN101629887A (en) | 2009-08-24 | 2009-08-24 | Hydraulic testing machine and testing method of pressure gas cylinder |
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CN200910102165A CN101629887A (en) | 2009-08-24 | 2009-08-24 | Hydraulic testing machine and testing method of pressure gas cylinder |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102103088A (en) * | 2010-12-27 | 2011-06-22 | 山东省科学院海洋仪器仪表研究所 | Device and method for measuring water quality chemical oxygen demand by ozone method for acquiring total light intensity |
CN102338685A (en) * | 2011-05-18 | 2012-02-01 | 大连理工大学 | Airtightness test device and method for pressure container |
CN102466593A (en) * | 2010-11-08 | 2012-05-23 | 扬州电力设备修造厂 | Hydraulic pressure test device and method for explosion-proof part |
CN103926150A (en) * | 2014-05-06 | 2014-07-16 | 天津市长龙液化石油气设备制造厂 | Automatic testing machine of gas cylinder hydrostatic test |
CN103940675A (en) * | 2014-05-01 | 2014-07-23 | 吉林中航航空发动机维修有限责任公司 | Gas bottle press testing device |
CN105277327A (en) * | 2014-07-14 | 2016-01-27 | 太原纵横伟业机电技术有限公司 | Hydraulic pressure test detection system for gas cylinder |
CN106289671A (en) * | 2016-08-08 | 2017-01-04 | 广船国际有限公司 | A kind of watertightness test device |
CN106370407A (en) * | 2016-08-30 | 2017-02-01 | 芜湖三花制冷配件有限公司 | Liquid-vapor separator pressure experiment device and pressure-tolerant test method |
CN106769508A (en) * | 2016-12-14 | 2017-05-31 | 衡阳市力源动力制造有限公司 | A kind of hydraulic pressure testing equipment with carriage |
CN107389463A (en) * | 2017-08-23 | 2017-11-24 | 淮安信息职业技术学院 | A kind of gas cylinder hydraulic pressure detects water circulation utilization system |
CN109738273A (en) * | 2018-12-17 | 2019-05-10 | 余姚市超成机械制造有限公司 | Pneumatic drainage arrangement and its water discharge method on a kind of steel cylinder pressure-detecting device |
CN112986064A (en) * | 2021-02-04 | 2021-06-18 | 山东大学 | Simulation karst pipeline network blocks up experimental apparatus that gushes water |
CN114264551A (en) * | 2021-11-24 | 2022-04-01 | 合肥通用机械研究院有限公司 | Bursting test method and system for pressure vessel |
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2009
- 2009-08-24 CN CN200910102165A patent/CN101629887A/en active Pending
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102466593A (en) * | 2010-11-08 | 2012-05-23 | 扬州电力设备修造厂 | Hydraulic pressure test device and method for explosion-proof part |
CN102103088A (en) * | 2010-12-27 | 2011-06-22 | 山东省科学院海洋仪器仪表研究所 | Device and method for measuring water quality chemical oxygen demand by ozone method for acquiring total light intensity |
CN102338685A (en) * | 2011-05-18 | 2012-02-01 | 大连理工大学 | Airtightness test device and method for pressure container |
CN103940675A (en) * | 2014-05-01 | 2014-07-23 | 吉林中航航空发动机维修有限责任公司 | Gas bottle press testing device |
CN103926150A (en) * | 2014-05-06 | 2014-07-16 | 天津市长龙液化石油气设备制造厂 | Automatic testing machine of gas cylinder hydrostatic test |
CN103926150B (en) * | 2014-05-06 | 2015-11-25 | 天津市长龙宏业燃气设备有限公司 | Gas cylinder by hydrostatic pressure test automatic test machine |
CN105277327A (en) * | 2014-07-14 | 2016-01-27 | 太原纵横伟业机电技术有限公司 | Hydraulic pressure test detection system for gas cylinder |
CN106289671A (en) * | 2016-08-08 | 2017-01-04 | 广船国际有限公司 | A kind of watertightness test device |
CN106370407A (en) * | 2016-08-30 | 2017-02-01 | 芜湖三花制冷配件有限公司 | Liquid-vapor separator pressure experiment device and pressure-tolerant test method |
CN106769508A (en) * | 2016-12-14 | 2017-05-31 | 衡阳市力源动力制造有限公司 | A kind of hydraulic pressure testing equipment with carriage |
CN107389463A (en) * | 2017-08-23 | 2017-11-24 | 淮安信息职业技术学院 | A kind of gas cylinder hydraulic pressure detects water circulation utilization system |
CN107389463B (en) * | 2017-08-23 | 2023-03-24 | 江苏电子信息职业学院 | Water recycling system for water pressure detection of gas cylinder |
CN109738273A (en) * | 2018-12-17 | 2019-05-10 | 余姚市超成机械制造有限公司 | Pneumatic drainage arrangement and its water discharge method on a kind of steel cylinder pressure-detecting device |
CN112986064A (en) * | 2021-02-04 | 2021-06-18 | 山东大学 | Simulation karst pipeline network blocks up experimental apparatus that gushes water |
CN112986064B (en) * | 2021-02-04 | 2023-08-25 | 山东大学 | Experimental device for simulating karst pipeline network water burst blocking |
CN114264551A (en) * | 2021-11-24 | 2022-04-01 | 合肥通用机械研究院有限公司 | Bursting test method and system for pressure vessel |
CN114264551B (en) * | 2021-11-24 | 2023-12-12 | 合肥通用机械研究院有限公司 | Explosion test method and explosion test system for pressure vessel |
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Application publication date: 20100120 |