CN101628448B - Manufacturing method of wear-resistant composite building block supporting plate - Google Patents
Manufacturing method of wear-resistant composite building block supporting plate Download PDFInfo
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- CN101628448B CN101628448B CN200910304314XA CN200910304314A CN101628448B CN 101628448 B CN101628448 B CN 101628448B CN 200910304314X A CN200910304314X A CN 200910304314XA CN 200910304314 A CN200910304314 A CN 200910304314A CN 101628448 B CN101628448 B CN 101628448B
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- veneer
- bamboo
- supporting plate
- bamboo curtain
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- 239000002131 composite material Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 69
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 69
- 241001330002 Bambuseae Species 0.000 claims abstract description 69
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 69
- 239000011425 bamboo Substances 0.000 claims abstract description 69
- 239000003292 glue Substances 0.000 claims abstract description 29
- 239000011121 hardwood Substances 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 8
- 238000007731 hot pressing Methods 0.000 claims abstract description 6
- 230000006835 compression Effects 0.000 claims description 23
- 238000007906 compression Methods 0.000 claims description 23
- 238000005470 impregnation Methods 0.000 claims description 17
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 15
- 239000005011 phenolic resin Substances 0.000 claims description 15
- 229920001568 phenolic resin Polymers 0.000 claims description 15
- 210000000481 breast Anatomy 0.000 claims description 12
- 239000007799 cork Substances 0.000 claims description 11
- 239000007787 solid Substances 0.000 claims description 9
- 238000009954 braiding Methods 0.000 claims description 6
- 238000003475 lamination Methods 0.000 claims description 6
- 206010013786 Dry skin Diseases 0.000 claims description 3
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000000280 densification Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000011218 segmentation Effects 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- 238000011282 treatment Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052593 corundum Inorganic materials 0.000 abstract description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract description 2
- 239000010410 layer Substances 0.000 abstract 6
- 239000012792 core layer Substances 0.000 abstract 2
- 238000009940 knitting Methods 0.000 abstract 2
- 239000011122 softwood Substances 0.000 abstract 2
- 239000002344 surface layer Substances 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 241000219000 Populus Species 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000011449 brick Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 239000004927 clay Substances 0.000 description 2
- 244000050510 Cunninghamia lanceolata Species 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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Abstract
The invention relates to a manufacturing method of a wear-resistant composite building block supporting plate, which aims to solve the technical problem of providing a novel bamboo-based composite supporting plate with the characteristics of no deformation, no glue failure, high wear resistance, long service life and the like. In the invention, two surface layers (1) of the supporting plate are respectively formed from 2-3 pieces of Al2O3 wear-resistant paper; an inner liner layer (2) is a single plate which is made of a hardwood single plate or softwood single plate after compressing and compacting; the centremost layer (5) of the core layer comprises 3-5 layers of radial bamboo curtains formed by knitting radial bamboo strips; and other layers at two sides of the centremost layer (5) ofthe core layer are chordwise bamboo curtains (3) and (4) formed by knitting chordwise bamboo strips, every there layers of bamboo curtains are formed into a group, and 4-8 groups of bamboo curtains are overlapped crosswise. The manufacturing method of the invention comprises the following steps: (1) gumming the bamboo curtains; (2) drying the gummed bamboo curtains; (3) selecting the hardwood single plate or softwood single plate for compressing and compacting; (4) gumming the single plate; (5) overlapping; and (6) hot pressing.
Description
Technical field
The present invention relates to a kind of supporting plate that maintenance is used of building, specifically is a kind of manufacture method of wear-resistant composite building block supporting plate.
Background technology
Along with the forbidding gradually of clay brick, building block has obtained developing rapidly as a kind of novel wall material, and this has brought huge market for the building block supporting plate.At present, the used supporting plate of building block is made by timber, bamboo wood, plastics or steel plate usually, but wooden, bamboo matter supporting plate is not wear-resisting, easy to crack, buckling deformation and damage, not wear-resisting, the yielding equally and damage of plastics supporting plate, their life cycle is all short, though and the steel supporting plate is wear-resisting, noise is big, weight is big, cost is high, very easily corrosion.
Chinese patent CN2561716Y discloses a kind of The-Hui evil TANG of gesture Cui a small wooden pile that mends, it has the compound sandwich layer of bamboo matter, be compounded with a bamboo thin slice braid above the compound sandwich layer at this, below this compound sandwich layer, be compounded with a bamboo thin slice braid, the compound sandwich layer of described bamboo matter successively by bamboo silver tile vertical layer, bamboo silver tile horizontally layer, bamboo silver tile vertical layer is compound constitutes.Though this supporting plate is based on bamboo wood, each layer is simple in structure, and be not wear-resisting, not water-fast, only is suitable as the usefulness of producing clay brick, the transportation of porous brick building block base, far can not be applicable to building block supporting plate.
Summary of the invention
The technical issues that need to address of the present invention are, overcome the deficiency of wooden, bamboo matter, plastics and steel supporting plate, provide a kind of have indeformable, do not come unglued, the compound supporting plate of novel bamboo base of characteristics such as abrasion resistance properties height, life cycle are long, for building concrete building block large-scale production provides technical support.
Wear-resistant composite building block supporting plate of the present invention, by top layer and sandwich layer, impregnation, lamination, hot pressing are made on request, it is characterized in that: two top layers are 2～3 Al
2O
3Abrasion-proof paper, liner hardwood veneer, or by the veneer of making after the compressed densification of cork veneer; Described sandwich layer bosom layer be 3～5 layers radially bamboo slight the radial bamboo curtain of braiding, other layer on layer two sides, sandwich layer bosom slightd the tangential bamboo curtain splint of braiding entirely for tangential bamboo, and is one group by per 3 layers, divides 4～8 groups of crisscross laminating.
Described liner compression compact veneer is by cork veneers such as China fir, poplars, and pressurization suppresses forming after soaking the phenol phenolic resin glue under HTHP.
This supporting plate adopts hardwood veneer and densification cork veneer, is because have higher intensity, and is also wear-resisting; Use radial bamboo curtain, then can utilize surf green, tabasheer, improve utilization rate of bamboo.
The manufacture method of wear-resistant composite building block supporting plate of the present invention is characterized in that as follows:
1) bamboo curtain splint impregnation
Radial bamboo curtain, tangential bamboo curtain splint are rolled into volume, put into the impregnation container that fills phenolic resin glue and flood, go out container and place vertically to put and drip glue, wherein the solids content of glue is 22～27%; The phenolic resin glue that uses can be bought from the market, and the solids content of glue is 44～50%, is 22～27% as long as can be diluted to solids content, down together.
2) impregnation bamboo curtain splint drying
Bamboo curtain splint behind the impregnation, 60～85 ℃ of condition dryings, the moisture content of dry back bamboo curtain splint is no more than 15%;
3) selected hardwood veneer, or cork veneer compression compactization
Described cork veneer compression compactization is with the cork veneer, put into boiling water and boil 20～60min, after dripping, place the pressurized treatments jar of the contain phenolic resin glue of sealing, at pressure is that phenolic resin glue 8～15min is soaked in pressurization under 3.5～4.5MPa, after dripping glue, again veneer behind the impregnation is placed hot press, in temperature is that 135～155 ℃, unit pressure are 3.5～4.5MPa condition lower compression, when compression ratio reaches 50% heat-insulation pressure keeping when above, 8～15min, the compression compact veneer is made in release after cooling;
4) veneer gluing
At the two sided coatings phenolic resin glue of hardwood veneer or compression compact veneer, the single spreading amount is 120～150g/m
2, the solids content of glue is 44～50%;
5) lamination
With 3～5 layers of (all-cis line) radial bamboo curtain is the bosom layer of supporting plate; Tangential bamboo curtain splint is one group with 3 layers (all-cis lines), totally 4～8 groups, be stacked in bosom layer upper and lower surface symmetrically by crisscross mode, be inner liner with hardwood veneer or compression compact veneer afterwards, it is stacked in the upper and lower surface of tangential bamboo curtain splint symmetrically, at last with 2～3 Al
2O
3Abrasion-proof paper is stacked in the upper and lower surface of veneer, is combined into the slab of wear-resistant composite building block supporting plate.This step has made full use of the mechanical characteristic of bamboo wood, and that bamboo curtain splint divides is tangential, radially, stacks staggeredly, suppresses mutually, and the internal stress when effectively having offset supporting plate bulking, drying shrinkage has reduced buckling deformation.
6) hot pressing
To go up the step slab and put into hot press, under unit pressure 0.8～1.5Mpa condition,, be heated to 135～155 ℃ afterwards more earlier at 60～70 ℃ of following preheating 5～10min, at unit pressure 3.0～4.5MPa condition lower platen, last segmentation is unloaded and is pressed into wear-resistant composite building block supporting plate.
The inventive method is simple, ripe, can instruct suitability for industrialized production.Prepared building block supporting plate has anti-wear performance good (wear-resisting revolution is not less than 9000 to be changeed, and is no more than 2000 levels of changeing far above wear-resisting revolution wooden, bamboo matter supporting plate), is difficult for buckling deformation and advantages such as damage, life cycle length.
Description of drawings
Fig. 1 is a support board structure generalized section of the present invention; 1 is Al among the figure
2O
3Wear-resisting ply of paper, the 2nd, hardwood veneer or compression compact ply, the 3rd, tangential length (rift grain) bamboo curtain splint layer, the 4th, tangential weak point (band) bamboo curtain splint layer, the 5th, the bosom layer is radially grown (rift grain) bamboo curtain splint layer.
The specific embodiment
Below by embodiment, technical scheme of the present invention is described in further detail.
Embodiment 1
See Fig. 1, this routine wear-resistant composite building block supporting plate, two top layers are 2 Al
2O
3Abrasion-proof paper 1, the poplar compression compact veneer 2 of the thick 1.5mm of liner; Sandwich layer bosom layer 5 be 5 layers radially bamboo slight the radial bamboo curtain of braiding, other layer on layer two sides, sandwich layer bosom slightd the tangential bamboo curtain splint of braiding entirely for tangential bamboo, and is one group by per 3 layers, divides 4 groups of crisscross laminating (odd number group 3, even number set 4).
Embodiment 2.The solids content of the phenolic resin glue that this example is used is 44～50%, as long as can dilute.
The manufacture method of this routine wear-resistant composite building block supporting plate, as follows:
1) bamboo curtain splint impregnation
Radial bamboo curtain, tangential bamboo curtain splint are rolled into volume, put into impregnation pond (groove) the dipping 4min that fills phenolic resin glue, vertically place 40min afterwards, drip and remove unnecessary glue, the solids content of glue is 25%.
2) impregnation bamboo curtain splint drying
Bamboo curtain splint behind the impregnation, in 60～85 ℃ of condition dryings of middle low temperature, the moisture content of dry back bamboo curtain splint is 12%.
3) cork veneer compression compactization
With board using poplar board, put into boiling water and boil 20～60min, dripping, place the pressurized treatments jar of the contain phenolic resin glue of sealing afterwards, is that phenolic resin glue 12min is soaked in pressurization under the 4.0MPa at pressure, drip glue, again the impregnation veneer being placed hot press, is that 135～155 ℃, unit pressure are 3.5～4.5MPa condition lower compression in temperature, when compression ratio reaches 50% heat-insulation pressure keeping when above, 8～15min, the compression compact veneer is made in release after cooling.
4) veneer gluing
At the two sided coatings phenolic resin glue of hardwood veneer or compression compact veneer, the single spreading amount is 120g/m
2, the solids content of glue is 48%.
5) lamination
See Fig. 1, with 5 layers of radial bamboo curtain bosom layer 5 that is supporting plate, tangential bamboo curtain splint is one group with 3 layers (all-cis lines), totally 4 groups, being stacked in the radial bamboo curtain upper and lower surface symmetrically by (odd number group 3, even number set 4) crisscross mode, is inner liner 2 with poplar compression compact veneer afterwards, and it is stacked in the upper and lower surface of tangential bamboo curtain splint symmetrically, at last the top and bottom that are stacked in veneer with 2 Al2O3 abrasion-proof papers are the top layer 1 of supporting plate, are combined into the slab of wear-resistant composite building block supporting plate.
6) hot pressing
The slab of the wear-resistant composite building block supporting plate that lamination is combined into, put into hot press, earlier in low pressure (under the unit pressure 0.8～1.5MPa), carry out middle low temperature (60～70 ℃) preheating 5～10min, be heated to high temperature (135～155 ℃) afterwards again, (unit pressure 3.0～4.5MPa) condition lower platens, last segmentation is unloaded and is pressed into wear-resistant composite building block supporting plate at high pressure.Thick 20～the 40mm of supporting plate.
Claims (1)
1. wear-resistant composite building block supporting plate, by top layer and sandwich layer, impregnation, lamination, hot pressing are made on request, it is characterized in that: two top layers (1) is 2～3 Al
2O
3Abrasion-proof paper, inner liner (2) is for the hardwood veneer or by the veneer of making after the compressed densification of cork veneer; Described sandwich layer bosom layer (5) is 3～5 layers and slights the radial bamboo curtain of braiding by bamboo radially, and other layer on sandwich layer bosom layer (5) two sides slightd the tangential bamboo curtain splint (3,4) of braiding entirely for tangential bamboo, and is one group by per 3 layers, divides 4～8 groups of crisscross laminating;
Described wear-resistant composite building block supporting plate is as follows:
1) bamboo curtain splint impregnation
Radial bamboo curtain, tangential bamboo curtain splint are rolled into volume, put into the impregnation container that fills phenolic resin glue and flood, go out container and place vertically to put and drip glue, wherein the solids content of glue is 22～27%;
2) impregnation bamboo curtain splint drying
Bamboo curtain splint behind the impregnation, 60～85 ℃ of condition dryings, the moisture content of dry back bamboo curtain splint is no more than 15%;
3) selected hardwood veneer, or cork veneer compression compactization
Described cork veneer compression compactization is with the cork veneer, put into boiling water and boil 20～60min, after dripping, place the pressurized treatments jar of the contain phenolic resin glue of sealing, at pressure is that phenolic resin glue 8～15min is soaked in pressurization under 3.5～4.5MPa, after dripping glue, again veneer behind the impregnation is placed hot press, in temperature is that 135～155 ℃, unit pressure are 3.5～4.5MPa condition lower compression, when compression ratio reaches 50% heat-insulation pressure keeping when above, 8～15min, the compression compact veneer is made in release after cooling;
4) veneer gluing
At the two sided coatings phenolic resin glue of hardwood veneer or compression compact veneer, the single spreading amount is 120～150g/m
2, the solids content of glue is 44～50%;
5) lamination
With 3～5 layers of radial bamboo curtain bosom layer (5) that is supporting plate; Tangential bamboo curtain splint (3,4) is one group with 3 layers, totally 4～8 groups, be stacked in bosom layer upper and lower surface symmetrically by crisscross mode, be inner liner (2) with hardwood veneer or compression compact veneer afterwards, it is stacked in the upper and lower surface of tangential bamboo curtain splint symmetrically, at last with 2～3 Al
2O
3Abrasion-proof paper (1) is stacked in the upper and lower surface of veneer, is combined into the slab of wear-resistant composite building block supporting plate;
6) hot pressing
To go up the step slab and put into hot press, under unit pressure 0.8～1.5MPa condition,, be heated to 135～155 ℃ afterwards more earlier at 60～70 ℃ of following preheating 5～10min, at unit pressure 3.0～4.5MPa condition lower platen, last segmentation is unloaded and is pressed into wear-resistant composite building block supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910304314XA CN101628448B (en) | 2009-07-14 | 2009-07-14 | Manufacturing method of wear-resistant composite building block supporting plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910304314XA CN101628448B (en) | 2009-07-14 | 2009-07-14 | Manufacturing method of wear-resistant composite building block supporting plate |
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| Publication Number | Publication Date |
|---|---|
| CN101628448A CN101628448A (en) | 2010-01-20 |
| CN101628448B true CN101628448B (en) | 2011-08-17 |
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| CN200910304314XA Expired - Fee Related CN101628448B (en) | 2009-07-14 | 2009-07-14 | Manufacturing method of wear-resistant composite building block supporting plate |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102179842B (en) * | 2011-03-01 | 2013-09-04 | 南京林业大学 | Manufacturing method of impregnation densified veneer enhanced laminated veneer lumber |
| CN102407550A (en) * | 2011-11-14 | 2012-04-11 | 朱江福 | Method for producing bamboo-wood three-layer composite floor |
| CN104400870B (en) * | 2014-10-27 | 2017-01-11 | 浙江凯森板业有限责任公司 | Method for mixing bamboo woods and bamboo broken materials to manufacture brick machine supporting plate |
| CN104708683B (en) * | 2015-01-09 | 2016-11-23 | 浙江可信竹木有限公司 | A kind of production technology of the bamboo wood composite bottom board for container |
| CN104708687B (en) * | 2015-01-09 | 2017-09-29 | 浙江可信竹木有限公司 | A kind of production technology of bamboo and wood complex architectural template |
| CN106493800A (en) * | 2015-09-06 | 2017-03-15 | 湖南中南神箭竹木有限公司 | A kind of group blank technology of high-strength bamboo wood composite board |
| CN111531661A (en) * | 2020-05-18 | 2020-08-14 | 湖南中南神箭竹木有限公司 | Bamboo-wood plywood and preparation method thereof |
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