CN101624867A - Ceramic tile, production method thereof and die for producing ceramic tile blank body - Google Patents
Ceramic tile, production method thereof and die for producing ceramic tile blank body Download PDFInfo
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- CN101624867A CN101624867A CN200910041084A CN200910041084A CN101624867A CN 101624867 A CN101624867 A CN 101624867A CN 200910041084 A CN200910041084 A CN 200910041084A CN 200910041084 A CN200910041084 A CN 200910041084A CN 101624867 A CN101624867 A CN 101624867A
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- ceramic tile
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- ceramic
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Abstract
The invention relates to a ceramic tile, a production method thereof and a die for producing a ceramic tile blank body. The production method is characterized by comprising the process of forming of the blank body and the processing of postprocessing and forming of the blank body; the special parts thereof lie in: firstly laying the ceramic powder in a die cavity according to set quantity; then inserting a plurality of conical posts into the ceramic powder vertically; finally, using a pressing plate to carry out extrusion to the ceramic powder and the plurality of conical posts inserted into the ceramic powder and leading the ceramic tile blank body to form under high pressure, then, drawing out the plurality of conical posts from the ceramic tile blank body, then removing the pressing plate, and taking the formed ceramic tile blank body out of the die cavity; and the end surface of the conical post is spherical. Compared with the prior art, the invention has the advantages of being capable of saving manufacturing cost and saving natural resource consumption.
Description
Technical field:
The present invention relates to a kind of ceramic tile and production technology thereof, device.
Background technology:
The existing ceramic tile that needs through high pressure compression moulding, all there is the scrobicula burr at its back side, conveniently to stick on the ground or wall that needs to decorate, be subjected to the restriction of production technology and equipment, these asperities all are the scrobicula burrs, its thickness has only 1-2mm, and the thickness of whole ceramic tile is normally more than the 10mm, increase along with the ceramic tile area, the increase of the consumption of needed ceramic powder, the cost of each side (comprises cost of material, needed fuel cost in the sintering procedure) all can correspondingly increase, not only the manufacturing cost height, the price height, and need to consume a large amount of natural resources.
Summary of the invention:
Goal of the invention of the present invention is to provide a kind of can save ceramic tile and production method and process units manufacturing cost, the saving comsumption of natural resources.
Ceramic tile of the present invention is to realize like this, comprise the ceramic tile body, be arranged on several blind hole holes at the ceramic tile body back side, the blind hole hole is the blind cavity of a taper, the degree of depth in blind hole hole is 5-100mm, the hole area in blind hole hole is the 20-50 square millimeter, the nearest spacing at the edge between the blind hole hole is 5-20mm, and the bottom in blind hole hole is a concave spherical surface.Employing is provided with several blind hole holes at the ceramic tile body back side, can reduce the consumption of ceramic powder effectively, thereby needed energy consumption in the minimizing sintering procedure, saved the consumption of natural resource, adopt the nearest spacing and the hole area at the edge between rational blind hole hole, can guarantee the stable physical property of ceramic tile, has good withstand voltage properties and intensity, adopt at the bottom of blind cavity of taper and the concave spherical surface in the blind hole hole, when both guaranteeing to suppress, flowing of ceramic powder or ceramic mud reaches the stressed even of all directions, guarantees effective compression moulding of ceramic tile, simultaneously, also make things convenient for pressing machinery to separate with ceramic tile blank.
Here, the cross sectional shape in blind hole hole is square or circular or 6 limit shapes or 8 limit shapes.
The production method of ceramic tile of the present invention is to realize like this, comprise the blank forming process, machine-shaping process behind the base substrate, its special feature is that elder generation is laid in the die cavity by the amount of the ceramic powder of setting, then, vertically inject several taper pillars in the ceramic powder, with pressing plate several taper pillars in ceramic powder and the reeve ceramic powder are pushed at last, make ceramic tile blank moulding under high pressure, then, earlier several taper pillars are extracted out from ceramic tile blank, then pressing plate is removed, the ceramic tile blank of moulding is taken out from die cavity get final product, the cross cut end (of a beam) of taper pillar is dome shape.Earlier vertically inject several taper pillars in the ceramic powder owing to adopt, and do not have the ceramic powder before the pressurized loose relatively, when several taper pillars vertically inject ceramic powder, ceramic powder is past easily under the extruding of taper pillar to flow all around, make ceramic powder density everywhere even, like this, during with the compacting of pressing plate high pressure, the ceramic tile blank of moulding density has everywhere just evenly guaranteed the steady quality of product.
The mould of production ceramic tile blank of the present invention is to realize like this, comprise die cavity, pressing plate, several taper pillars of having movable floor, pressing plate comprises the lower platen that has directed cavity, slides up and down the top board that is arranged in the lower platen directed cavity, several taper pillars that pass lower platen are fixed on below the top board, be provided with spring between top board, lower platen, the end face of taper pillar is sphere.During work, be fixed on die cavity on the lower platform of press together with movable floor, the top board of pressing plate is fixed on below the compression leg of press, ceramic powder is laid in the die cavity by the amount of setting by distribution device, compression leg drive pressing plate presses down then, when lower platen leans against on the ceramic powder charge level, under the jacking of ceramic powder, lower platen is motionless, top board continues to move down along directed cavity, drives several taper pillars and continues to move down and vertically inject in the ceramic powder, treats that top board is when directed cavity moves down on the lower platen, drive lower platen and ceramic powder is applied high extrusion modling pressure, make the ceramic body moulding together with several taper pillars.
Compared with the prior art the present invention owing to having adopted end face to be the taper pillar of sphere and having adopted special Processes and apparatus, therefore, has and can save advantage manufacturing cost, that save the comsumption of natural resources.
Description of drawings:
Fig. 1 is the structural representation of ceramic tile of the present invention;
Fig. 2 is the cross sectional view of ceramic tile;
Fig. 3 produces the structural representation of the mould of ceramic tile blank for the present invention.
The specific embodiment:
Now in conjunction with the accompanying drawings and embodiments the present invention is described in further detail:
As shown in Figure 1, 2, ceramic tile of the present invention is to realize like this, comprise ceramic tile body 1, be arranged on several blind hole holes 2 at ceramic tile body 1 back side, blind hole hole 2 is the blind cavities of a taper, the degree of depth a in blind hole hole is 5-100mm, the hole area b in blind hole hole is the 20-50 square millimeter, and the nearest spacing c at the edge that the blind hole hole is 2 is 5-20mm, and the bottom 2a in blind hole hole 2 is concave spherical surfaces.The cross sectional shape in blind hole hole 2 is square or circular or 6 limit shapes or 8 limit shapes.
The production method of ceramic tile of the present invention is to realize like this, comprise the blank forming process, machine-shaping process behind the base substrate, its special feature is that elder generation is laid in the die cavity by the amount of the ceramic powder of setting, then, vertically inject several taper pillars in the ceramic powder, with pressing plate several taper pillars in ceramic powder and the reeve ceramic powder are pushed at last, make ceramic tile blank moulding under high pressure, then, earlier several taper pillars are extracted out from ceramic tile blank, then pressing plate is removed, the ceramic tile blank of moulding is taken out from die cavity get final product, the cross cut end (of a beam) of taper pillar is dome shape.
As shown in Figure 3, the mould of production ceramic tile blank of the present invention is to realize like this, comprise the die cavity 3 that is used to lay ceramic powder or slurry 8, pressing plate 5, several taper pillars 6 of having movable floor 3, pressing plate 5 comprises the lower platen 5b that has directed cavity 5a, slides up and down the top board 5c that is arranged in the lower platen 5b directed cavity 5a, several taper pillars 6 that pass lower platen 5a are fixed on below the top board 5c, be provided with spring 7 between top board 5c, lower platen 5b, the end face 6a of taper pillar 6 is sphere.
Claims (4)
1, a kind of ceramic tile, it is characterized in that comprising the ceramic tile body, be arranged on several blind hole holes at the ceramic tile body back side, the blind hole hole is the blind cavity of a taper, the degree of depth in blind hole hole is 5-100mm, the hole area in blind hole hole is the 20-50 square millimeter, the nearest spacing at the edge between the blind hole hole is 5-20mm, and the bottom in blind hole hole is a concave spherical surface.
2, ceramic tile according to claim 1, the cross sectional shape that it is characterized in that the blind hole hole are square or circular or 6 limit shapes or 8 limit shapes.
3, a kind of ceramic tile and production method thereof, it is characterized in that comprising the blank forming process, machine-shaping process behind the base substrate, its special feature is that elder generation is laid in the die cavity by the amount of the ceramic powder of setting, then, vertically inject several taper pillars in the ceramic powder, with pressing plate several taper pillars in ceramic powder and the reeve ceramic powder are pushed at last, make ceramic tile blank moulding under high pressure, then, earlier several taper pillars are extracted out from ceramic tile blank, then pressing plate is removed, the ceramic tile blank of moulding is taken out from die cavity get final product, the cross cut end (of a beam) of taper pillar is dome shape.
4, a kind of mould of producing ceramic tile blank, it is characterized in that comprising die cavity, pressing plate, several taper pillars of having movable floor, pressing plate comprises the lower platen that has directed cavity, slides up and down the top board that is arranged in the lower platen directed cavity, several taper pillars that pass lower platen are fixed on below the top board, be provided with spring between top board, lower platen, the end face of taper pillar is sphere.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910041084A CN101624867A (en) | 2009-07-06 | 2009-07-06 | Ceramic tile, production method thereof and die for producing ceramic tile blank body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910041084A CN101624867A (en) | 2009-07-06 | 2009-07-06 | Ceramic tile, production method thereof and die for producing ceramic tile blank body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101624867A true CN101624867A (en) | 2010-01-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910041084A Pending CN101624867A (en) | 2009-07-06 | 2009-07-06 | Ceramic tile, production method thereof and die for producing ceramic tile blank body |
Country Status (1)
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| CN (1) | CN101624867A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105082347A (en) * | 2015-07-06 | 2015-11-25 | 程洪亮 | Method and device for manufacturing porous floor tiles or porous wall tiles |
| CN108407051A (en) * | 2018-05-18 | 2018-08-17 | 陈锐 | Manufacturing equipment and manufacturing method for anti-drop ceramic tile back pattern |
| CN110653923A (en) * | 2019-10-11 | 2020-01-07 | 龙泉越来自动化技术有限公司 | Ceramic tile dry-pressing forming equipment |
| CN112045827A (en) * | 2020-09-20 | 2020-12-08 | 陈锐 | Dovetail groove back mold core for preventing ceramic tile from being sintered and penetrating bottom and manufactured ceramic tile |
-
2009
- 2009-07-06 CN CN200910041084A patent/CN101624867A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105082347A (en) * | 2015-07-06 | 2015-11-25 | 程洪亮 | Method and device for manufacturing porous floor tiles or porous wall tiles |
| CN105082347B (en) * | 2015-07-06 | 2019-08-13 | 程洪亮 | Manufacture porously, the method and device of furring tile |
| CN108407051A (en) * | 2018-05-18 | 2018-08-17 | 陈锐 | Manufacturing equipment and manufacturing method for anti-drop ceramic tile back pattern |
| CN110653923A (en) * | 2019-10-11 | 2020-01-07 | 龙泉越来自动化技术有限公司 | Ceramic tile dry-pressing forming equipment |
| CN112045827A (en) * | 2020-09-20 | 2020-12-08 | 陈锐 | Dovetail groove back mold core for preventing ceramic tile from being sintered and penetrating bottom and manufactured ceramic tile |
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Application publication date: 20100113 |