CN101618504B - Supporting roll assembling and disassembling machine - Google Patents
Supporting roll assembling and disassembling machine Download PDFInfo
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- CN101618504B CN101618504B CN2009100320333A CN200910032033A CN101618504B CN 101618504 B CN101618504 B CN 101618504B CN 2009100320333 A CN2009100320333 A CN 2009100320333A CN 200910032033 A CN200910032033 A CN 200910032033A CN 101618504 B CN101618504 B CN 101618504B
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Abstract
The invention relates to a supporting roll assembling and disassembling machine which is suitable for the assembly and disassembly of a supporting roll and a rolling bearing in a cold rolling machine in metallurgical industry, belonging to the technical field of metallurgical machinery; the invention is a creation for the manual assembly and disassembly of workers to the supporting roll and the rolling bearing in the cold rolling machine in metallurgical industry; the machine is composed of a revolving head bracket, a hydraulic pressure lifting device and two clamping locating devices, the mechanical assembly and disassembly of the supporting roll and the rolling bearing are realized by effectively combination of the revolving head bracket, the hydraulic pressure lifting device and the two clamping locating devices, the high-intensity working by virtue of original manual assembly and disassembly of workers is changed, the original relative enterprise needs 15 persons each group, and the disassembling time for one roll needs one hour, after the machine is adopted, one roll is disassembled only needing three persons for 15 minutes, thereby greatly reducing the labor intensity of workers and effectively improving the working efficiency. The machine has strong practicability and remarkable economic benefits.
Description
Technical field
The present invention relates to a kind of bearing roll disassembling and assembling machine, be applicable to the backing roll in the cold roller mill of metallurgy industry and the dismounting of rolling bearing, belong to technical field of metallurgical machinery.
Background technology
Backing roll in the cold roller mill of metallurgy industry and rolling bearing carry out dismounting according to the processing needs, along with the increase of cold roller mill width, cold roller mill rolling bearing is increasing, also more and more heavier, with the Wuhan Iron and Steel Plant silicon sheet plant is example, two silicon steel rolling bearing lists only weigh 70 kilograms, and three silicon steel rolling bearing lists only weigh 138 kilograms, owing to there is not special bearing roll disassembling and assembling machine, install and remove by hand by the workman entirely, 30～40 mounting or dismounting amounts are arranged every day, and labour intensity is big, has a strong impact on the normal operation of production line.And three silicon steel rolling bearings almost can't be installed and removed by hand.
Summary of the invention
The purpose of this invention is to provide a kind of bearing roll disassembling and assembling machine, all need to install and remove by hand at backing roll and rolling bearing in the cold roller mill of existing metallurgy industry by the workman, exist labour intensity big, have a strong impact on the normal operation and the low deficiency of operating efficiency of production line, greatly reduce working strength of workers by the present invention, and increase work efficiency effectively.
The objective of the invention is to be achieved through the following technical solutions, a kind of bearing roll disassembling and assembling machine, comprise the ordinary machine tool body, the tailstock that the bed piece afterbody is fixing, it is characterized in that, an end setting of relative afterbody comprises the revolution headstock that turns round six square box on the described bed piece, and reversing frame slide unit in the revolution headstock and the guide rail on the bed piece are slidingly matched; The clamping and positioning device that all has two V-type clamping plate at two intervals is set on the bed piece guide rail between the tailstock and the revolution headstock, hydraulic lift between two clamping and positioning devices with V-type support, the vertical planker in two clamping and positioning devices, the planker in the hydraulic lift and the guide rail on the bed piece are slidingly matched; Hydraulic cylinder in the hydraulic lift connects the hydraulic system that is arranged on the bed piece afterbody through oil pipe, and the bed piece afterbody also is provided with electric control box, the fixing workbench of handling of bed piece middle part one side.
The described revolution headstock comprises revolution six square box, six roots of sensation loading and unloading axle, revolution headstock spindle, bearing, bearing block, six strippers, reversing frame slide units, holds out against hydraulic cylinder and detent mechanism; Be nested with on each root loading and unloading axle behind the stripper respectively through the screw level to each face that is vertically fixed on revolution six square box; The upper end of revolution headstock spindle is connected and fixed through bolt with revolution six square box, and the revolution headstock spindle places in the two bearings of bearing block, and bearing block is connected and fixed on the reversing frame slide unit through bolt; The cylinder seat and the bed piece that hold out against hydraulic cylinder are fixed, and hold out against push rod one end of hydraulic cylinder and an end of reversing frame slide unit and fix.
Described detent mechanism is made of pedal, six locating pieces, V-type latch, handle, fixed head, holder, connecting rod and springs; Six corresponding respectively being fixed on the lower surface of turning round six square box of locating piece, one end of fixed head is fixed on the side of reversing frame slide unit, the lower end of pedal and fixed head is hinged, the lower end connecting pin pedal of connecting rod, the upper end hinged handle of connecting rod, the middle part of the hinged V-type latch of the front end of handle, the bottom of V-type latch are nested with spring and place in the hole of holder, and holder is through being bolted on the reversing frame slide unit.
Described two clamping and positioning devices comprise hydraulic motor, motor bracket separately, have the ball-screw of positive and negative tooth, two V-type clamping plate, bearing, two cross slides, laterally clamp manual handle, cross slide body, vertically adjust handle and vertical planker; Middle part with ball-screw of positive and negative tooth places in the bearing of bearing, bearing is fixed through the middle part of bolt and cross slide body, the cross slide body cooperates with two cross slides respectively through the dove-tail form guide rail on its top, fix V-type clamping plate on two cross slides respectively, the down fixing nut of two cross slides spin the respectively positive tooth leading screw portion and the anti-tooth leading screw portion of ball-screw with positive and negative tooth, the cross slide body is through being bolted on vertical planker, have the fixedly connected hydraulic motor of an end of the ball-screw of positive and negative tooth, hydraulic motor is fixed through an end of motor bracket and cross slide; Laterally clamping manual handle is connected and fixed with the end with ball-screw of positive and negative tooth; Vertically adjust the downside that handle is fixed on vertical planker.
Described hydraulic lift comprises V-type support, support base plate, two activity V-type slide blocks, four guide pillars, planker, hydraulic cylinder, spacing screw rod and left and right adjusting mechanisms; Two activity V-type slide blocks are placed in above the V-type support two ends, the bottom of V-type support is connected and fixed through the T-slot of T shape screw and support base plate, the upper end of the bottom of support base plate and four guide pillars is fixed, four guide pillars pass the pilot hole that is provided with on the planker respectively, hydraulic cylinder is fixed on planker bottom surface central authorities, and the centre bore of planker is passed in the upper end of hydraulic cylinder jacking axle and the bottom of support base plate is fixed; The through hole that spacing screw rod passes on the planker spins with the corresponding screw of support base plate bottom.
Left and right adjusting mechanism on the described hydraulic lift is made of fixed head, adjusting bolt, flange and plane bearing; Fixed head is fixed on a side of support base plate, regulates bolt and spins and pass plane bearing and the hold-down nut that passes the flange both ends of the surface that are fixed on V-type support side behind the fixed head again.
The present invention is that backing roll and the rolling bearing in the cold roller mill of metallurgy industry for a change all needs to install and remove the innovation that present situation is carried out by hand by the workman, by the revolution headstock, hydraulic lift, clamping and positioning device is formed, by turning round the headstock, effective combination of two clamping and positioning and three kinds of devices of hydraulic lifting has realized the machinery dismounting and the assembling of backing roll and rolling bearing, changed original complete highly intensive labour by the manual mounting or dismounting of workman, original relevant enterprise per tour 15 people, installed and removed need 1 hour, after adopting the present invention, only need one of three people mounting or dismounting in 15 minutes, greatly reduced working strength of workers, and having improved operating efficiency effectively, the present invention has very strong practicality and remarkable economic efficiency.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is swiveling head shelf structure schematic diagram among the present invention;
Fig. 3 is hydraulicefficiency elevation structure structural representation among the present invention;
Fig. 4 is clamping positioning mechanism structural representation among the present invention;
Fig. 5 is tailstock structural representation among the present invention;
The specific embodiment
Further specify the present invention in conjunction with the accompanying drawings and embodiments, as shown in Figure 1, the present invention is provided with the revolution headstock 59 on the tailstock basis that ordinary machine tool body 44, bed piece 44 afterbodys are fixed, hydraulic lift 58, two clamping and positioning devices 56,57, hydraulic system 48, workbench 46 is handled in electrical control 45.
As shown in Figure 2, the revolution headstock 59 comprises revolution six square box 4, six roots of sensation loading and unloading axle 2, and revolution headstock spindle 16, bearing 14,15, holds out against hydraulic cylinder 10 and detent mechanism at bearing block 53, six strippers 3, reversing frame slide units 12; Be nested with on each root loading and unloading axle 2 behind the stripper 3 respectively through the screw level to each face that is vertically fixed on revolution six square box 4; The upper end of revolution headstock spindle 16 is connected and fixed through bolt with revolution six square box 4, and revolution headstock spindle 16 places in the two bearings 14,15 of bearing block 53, and bearing block 53 is connected and fixed on the reversing frame slide unit 12 through bolt; The cylinder seat and the bed piece that hold out against hydraulic cylinder 10 are fixed, and hold out against push rod one end of hydraulic cylinder 10 and an end of reversing frame slide unit 12 and fix.
Detent mechanism is made of pedal 11, six locating pieces 7, V-type latch 8, handle 9, fixed head 52, holder 52, connecting rod 50 and springs; Six corresponding respectively being fixed on the lower surface of turning round six square box 4 of locating piece 7, one end of fixed head 52 is fixed on the side of reversing frame slide unit 12, pedal 11 is hinged with the lower end of fixed head 52, the lower end connecting pin pedal 11 of connecting rod 50, the upper end hinged handle 9 of connecting rod 50, the middle part of the hinged V-type latch 8 of the front end of handle 9, the bottom of V-type latch 8 are nested with spring and place in the hole of holder 52, and holder 52 is through being bolted on the reversing frame slide unit 12.
As shown in Figure 3, hydraulic lift 58 comprises V-type support 31, support base plate 22, two activity V-type slide blocks 30, four guide pillars 35, planker 36, hydraulic cylinder 33, spacing screw rod 35 and left and right adjusting mechanisms; Two activity V-type slide blocks 30 are placed in above V-type support 31 two ends, the bottom of V-type support 31 is connected and fixed through the T-slot of T shape screw and support base plate 22, the upper end of the bottom of support base plate 22 and four guide pillars 35 is fixed, four guide pillars 35 pass the pilot hole that is provided with on the planker 36 respectively, hydraulic cylinder 33 is fixed on planker 36 bottom surface central authorities, and the centre bore of planker 36 is passed in the upper end of hydraulic cylinder 33 jacking axles and the bottom of support base plate 22 is fixed; The through hole that spacing screw rod 35 passes on the planker 36 spins with the corresponding screw of support base plate 22 bottoms.
Left and right adjusting mechanism is made of fixed head 54, adjusting bolt 32, flange 55 and plane bearing; Fixed head 54 is fixed on a side of support base plate 22, regulates bolt 32 and spins and pass plane bearing and the hold-down nut that passes flange 55 both ends of the surface that are fixed on V-type support 31 sides behind the fixed head 54 again.
As shown in Figure 4, two clamping and positioning devices comprise hydraulic motor 19, motor bracket 20 separately, have the ball-screw 29, two V-type clamping plate 28, bearing 27, two cross slides 26 of positive and negative tooth, laterally clamp manual handle 25, cross slide body 24, vertically adjust handle 23 and vertical planker 21; Middle part with ball-screw 29 of positive and negative tooth places in the bearing of bearing 27, bearing 27 is fixed through the middle part of bolt and cross slide body 24, cross slide body 24 cooperates with two cross slides 26 respectively through the dove-tail form guide rail on its top, fix V-type clamping plate 28 on two cross slides 26 respectively, 26 times fixing nuts of two cross slides spin the respectively positive tooth leading screw portion and the anti-tooth leading screw portion of ball-screw 29 with positive and negative tooth, cross slide body 24 is through being bolted on vertical planker 21, the fixedly connected hydraulic motor 20 of an end with ball-screw 29 of positive and negative tooth, hydraulic motor 20 is fixed through a motor bracket 19 and an end of cross slide 21; Laterally clamping manual handle 25 is connected and fixed with the end with ball-screw 29 of positive and negative tooth; Vertically adjust the downside that handle 23 is fixed on vertical planker 21.
One, the dismounting of backing roll in actual the use
1), the hydraulic lifting cylinder in the hydraulic lift 33 is driven V-type support 31 and drop to the limit inferior position;
2), two clamping and positioning devices rotate positive and negative tooth ball-screw 29 (the anti-tooth of leading screw one end band positive tooth other end band, each be with nut to drive two V-type clamping plate 28 respectively carry out clamping and release campaign) drive two V-type clamping plate 28 by hydraulic motor 20 and unclamp;
3), backing roll is hung on V-type support 31;
4), crawl V-type support 31 rises and causes near the center, (makes the center of bolster be lower than machine axis 0.5～1MM);
5), drive two V-type clamping plate, 28 clamping work pieces with rotating positive and negative tooth ball-screw 29 by hydraulic motor 20 in two clamping devices;
6), the V-type support 31 in the hydraulic lift is reduced to the limit inferior position;
7), will turn round the headstock pushes up to extreme position by holding out against hydraulic cylinder 10;
8), shake tailstock clamping lever 37 with backing roll 43 jack-up, rotation tailstock handle 40 is with 41 lockings of tailstock sleeve pipe;
9), unclamp two V-type clamping plate 28;
10), bearing 1 is pushed on the revolution headstock loading and unloading axle 2;
11), two V-type clamping plate 28 are clamped;
12), will turn round the headstock unclamps lathe tail end workpiece along about the bed ways and loosens extreme position by holding out against hydraulic cylinder 10;
13), will turn round loading and unloading axle of headstock rotation (60 degree), reorientate by V-type locating piece 7 and V-type latch 8;
14), tailstock 41 is unclamped 2～3MM;
15), will turn round the headstock unclamps lathe tail end workpiece along about the bed ways and is relaxed to extreme position by holding out against hydraulic cylinder 10;
16), shake tailstock clamping lever 37 with backing roll 43 jack-up, rotation tailstock handle 40 is with 41 lockings of tailstock sleeve pipe;
17), repeat the above-mentioned the 9th)-13), respectively with 1 dismounting of 2# 3# 4# 5# 6# and 7# saddle;
18), two V-type clamping plate 28 are clamped;
19) 31 risings of crawl V-type support cause near the center, (make the center of bolster be lower than machine axis (2～4MM);
20), will turn round the headstock unclamps lathe tail end workpiece along about the bed ways and loosens extreme position by holding out against hydraulic cylinder 10;
21), tailstock 41 is withdrawed from fully;
22), two V-type clamping plate 28 are unclamped;
23), mandrel 43 wire rope handlings are hung down;
24), remove shaft block ring and keep plate;
25), hang bearing 1 and saddle on the turning down headstock fulcrum.
Two, the assembling of backing roll in actual the use
1), with the 1# saddle, the 1# bearing; The 2# saddle, the 2# bearing; The 6# saddle; 6# bearing and 7# saddle.Divide six groups to be contained on the loading and unloading axle 2 that turns round the headstock in proper order respectively;
2), crawl V-type support 31 rises near the center, (makes the center of bolster be lower than machine axis 0.5～1MM);
3), two V-type clamping plate 28 are unclamped;
4), mandrel 43 wire rope handlings are hung on V-type support 31;
5), two V-type clamping plate 28 are clamped;
6), will turn round the headstock pushes up to extreme position by holding out against hydraulic cylinder 10;
7), shake tailstock clamping lever 37 with backing roll 43 jack-up, rotation tailstock handle 40 locks tailstock;
8), unclamp two V-type clamping plate 28;
9), by the V-type support 31 of hydraulic lifting positioner is reduced to the limit inferior position;
10), bearing 1 and saddle 49 are pushed on the mandrel 43 from the loading and unloading axle 2 that turns round the headstock;
11), will clamp near two V-type clamping plate 28;
12), will turn round the headstock and unclamp extreme position by holding out against hydraulic cylinder 10.
13), will turn round loading and unloading axle of headstock rotation, decide piece 7 and V-type latch 8 is reorientated by V-type;
14), repeat the above-mentioned the 6th), 7), 8), 10) respectively with the assembling of 2# 3# 4# 5# 6# and 7# saddle.
Three, hydraulic lift is mainly finished the coarse positioning of workpiece, and workpiece is lifted; Clamping and positioning device rotates positive and negative tooth ball-screw 29 by hydraulic motor 20 and drives the fine positioning that the location of workpiece is finished in 28 clamping and release of two V-type clamping plate, mainly is with the workpiece clamping and positioning; The revolution headstock is finished the final fine positioning that loads and unloads axle 2 and backing roll 43 by revolution location 7,8 and top 17, mainly is to cooperate by loading and unloading axle 2 top 17 and backing roll 43 center holes to locate.These three kinds effectively combinations of device have guaranteed loading and unloading axle 2 and backing roll 43 axiality 0.015mm.
Claims (6)
1. bearing roll disassembling and assembling machine, comprise the ordinary machine tool body, the tailstock that the bed piece afterbody is fixing is characterized in that, an end setting of relative afterbody comprises the revolution headstock that turns round six square box on the described bed piece, and reversing frame slide unit in the revolution headstock and the guide rail on the bed piece are slidingly matched; The clamping and positioning device that all has two V-type clamping plate at two intervals is set on the bed piece guide rail between the tailstock and the revolution headstock, hydraulic lift between two clamping and positioning devices with V-type support, the vertical planker in two clamping and positioning devices, the planker in the hydraulic lift and the guide rail on the bed piece are slidingly matched; Hydraulic cylinder in the hydraulic lift connects the hydraulic system that is arranged on the bed piece afterbody through oil pipe, and the bed piece afterbody also is provided with electric control box, the fixing workbench of handling of bed piece middle part one side.
2. bearing roll disassembling and assembling machine according to claim 1 is characterized in that, the described revolution headstock comprises revolution six square box, six roots of sensation loading and unloading axle, revolution headstock spindle, bearing, bearing block, six strippers, reversing frame slide units, holds out against hydraulic cylinder and detent mechanism; Be nested with on each root loading and unloading axle behind the stripper respectively through the screw level to each face that is vertically fixed on revolution six square box; The upper end of revolution headstock spindle is connected and fixed through bolt with revolution six square box, and the revolution headstock spindle places in the two bearings of bearing block, and bearing block is connected and fixed on the reversing frame slide unit through bolt; The cylinder seat and the bed piece that hold out against hydraulic cylinder are fixed, and hold out against push rod one end of hydraulic cylinder and an end of reversing frame slide unit and fix.
3. bearing roll disassembling and assembling machine according to claim 2, it is characterized in that, described detent mechanism is by pedal, six locating pieces, the V-type latch, handle, fixed head, holder, connecting rod and spring constitute, six corresponding respectively being fixed on the lower surface of turning round six square box of locating piece, one end of fixed head is fixed on the side of reversing frame slide unit, the lower end of pedal and fixed head is hinged, the lower end connecting pin pedal of connecting rod, the upper end hinged handle of connecting rod, the middle part of the hinged V-type latch of the front end of handle, the bottom of V-type latch is nested with spring and places in the hole of holder, and holder is through being bolted on the reversing frame slide unit.
4. bearing roll disassembling and assembling machine according to claim 1, it is characterized in that, described two clamping and positioning devices comprise hydraulic motor, motor bracket separately, have the ball-screw of positive and negative tooth, two V-type clamping plate, bearing, two cross slides, laterally clamp manual handle, cross slide body, vertically adjust handle and vertical planker; Middle part with ball-screw of positive and negative tooth places in the bearing of bearing, bearing is fixed through the middle part of bolt and cross slide body, the cross slide body cooperates with two cross slides respectively through the dove-tail form guide rail on its top, fix V-type clamping plate on two cross slides respectively, the down fixing nut of two cross slides spin the respectively positive tooth leading screw portion and the anti-tooth leading screw portion of ball-screw with positive and negative tooth, the cross slide body is through being bolted on vertical planker, have the fixedly connected hydraulic motor of an end of the ball-screw of positive and negative tooth, hydraulic motor is fixed through an end of motor bracket and cross slide; Laterally clamping manual handle is connected and fixed with the end with ball-screw of positive and negative tooth; Vertically adjust the downside that handle is fixed on vertical planker.
5. bearing roll disassembling and assembling machine according to claim 1 is characterized in that, described hydraulic lift comprises V-type support, support base plate, two activity V-type slide blocks, four guide pillars, planker, hydraulic cylinder, spacing screw rod and left and right adjusting mechanisms; Two activity V-type slide blocks are placed in above the V-type support two ends, the bottom of V-type support is connected and fixed through the T-slot of T shape screw and support base plate, the upper end of the bottom of support base plate and four guide pillars is fixed, four guide pillars pass the pilot hole that is provided with on the planker respectively, hydraulic cylinder is fixed on planker bottom surface central authorities, and the centre bore of planker is passed in the upper end of hydraulic cylinder jacking axle and the bottom of support base plate is fixed; The through hole that spacing screw rod passes on the planker spins with the corresponding screw of support base plate bottom.
6. bearing roll disassembling and assembling machine according to claim 5 is characterized in that, the left and right adjusting mechanism on the described hydraulic lift is made of fixed head, adjusting bolt, flange and plane bearing; Fixed head is fixed on a side of support base plate, regulates bolt and spins and pass plane bearing and the hold-down nut that passes the flange both ends of the surface that are fixed on V-type support side behind the fixed head again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100320333A CN101618504B (en) | 2009-06-16 | 2009-06-16 | Supporting roll assembling and disassembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100320333A CN101618504B (en) | 2009-06-16 | 2009-06-16 | Supporting roll assembling and disassembling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101618504A CN101618504A (en) | 2010-01-06 |
| CN101618504B true CN101618504B (en) | 2010-09-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100320333A Expired - Fee Related CN101618504B (en) | 2009-06-16 | 2009-06-16 | Supporting roll assembling and disassembling machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN101618504B (en) |
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-
2009
- 2009-06-16 CN CN2009100320333A patent/CN101618504B/en not_active Expired - Fee Related
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| CN101618504A (en) | 2010-01-06 |
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