Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
The invention provides a kind of aqueous epoxy curing agent, this aqueous epoxy curing agent is through bis-epoxy long-chain compound and synthetic the making of two step of Resins, epoxy continuous processing chain extension by polyethylene polyamine, the mol ratio of bis-epoxy long-chain compound and polyethylene polyamine is 1: 1.5~6, and the mol ratio of Resins, epoxy and polyethylene polyamine is 1: 2.5~4.In the technique scheme, described bis-epoxy long-chain compound is the polyether glycol diglycidylether, and described polyether glycol diglycidylether comprises: polyethyleneglycol diglycidylether, or polypropylene glycol diglycidyl ether, or the mixture of the two.Described Resins, epoxy is bisphenol A type epoxy resin, and described bisphenol A type epoxy resin can be selected for use: the bisphenol A type epoxy resin of 828,834,618,637,638, the 6101 domestic and international trades mark such as grade.Described polyethylene polyamine is for comprising: diethylenetriamine, triethylene tetramine, tetraethylene pentamine, m-xylene diamine, or a benzene two methanediamines.
The present invention also provides a kind of water-base epoxy membrane-forming agent that comprises above-mentioned aqueous epoxy curing agent, concrete, this water-base epoxy membrane-forming agent comprises: above-mentioned aqueous epoxy curing agent, Resins, epoxy is (in order to distinguish with above-mentioned Resins, epoxy, below will be called second Resins, epoxy with aqueous epoxy curing agent blended Resins, epoxy) and deionized water, the mass percent of aqueous epoxy curing agent is 21%~39%, the mass percent of second Resins, epoxy is 19%~37%, and the mass percent of deionized water is 35%~55%.Wherein, second Resins, epoxy can comprise: the bisphenol A-type liquid-state epoxy resin, it as the Chinese trade mark 6002 bisphenol A-type liquid-state epoxy resin, perhaps, select E-51 for use, E-44, E-42, E-35, E-31 etc. be the bisphenol A type epoxy resin of the trade mark both at home and abroad, or the mixture that makes up in twos of above-mentioned trade mark product.
Fig. 1 is preparation method's schema of aqueous epoxy curing agent of the present invention.The present invention adopts the get everything ready method of normal temperature aqueous epoxy curing agent of emulsification function of continuous two step chain extension legal systems, carries out continuously under same reaction device (being the confined reaction chamber), same reaction temperature, and temperature of reaction is controlled at 45~75 ℃.8min~12min is to the logical nitrogen in confined reaction chamber before the reaction, and preferred, 10min afterwards, carries out preparation method's flow process of aqueous epoxy curing agent as shown in Figure 1 to the logical nitrogen in confined reaction chamber before the reaction, comprising:
Step 11, the bis-epoxy long-chain compound is added drop-wise in the mixed solution of polyethylene polyamine and organic solvent, be added dropwise to complete temperature of reaction 2h~3h that the back keeps 45 ℃~75 ℃, the mol ratio of described bis-epoxy long-chain compound and described polyethylene polyamine is 1: 1.5~6.Described organic solvent is preferably propylene glycol monomethyl ether.
Step 12, the Resins, epoxy diluent that adopts thinner to obtain Resins, epoxy are added drop-wise to the solution that step 11 prepares, be added dropwise to complete temperature of reaction 2h~3h that the back keeps 45 ℃~75 ℃, the mol ratio of described Resins, epoxy and described polyethylene polyamine is 1: 2.5~4.Described thinner is preferably propylene glycol monomethyl ether.
The mode of step 13, employing underpressure distillation is removed described organic solvent and described thinner, obtains aqueous epoxy curing agent.
Fig. 2 is preparation method's schema of water-base epoxy membrane-forming agent of the present invention.As shown in Figure 2, the preparation method of above-mentioned water-base epoxy membrane-forming agent comprises:
Step 21, employing method shown in Figure 1 prepare aqueous epoxy curing agent.
Step 22, be 21%~39% aqueous epoxy curing agent with mass percent, mass percent is that 19%~37% second Resins, epoxy and mass percent are 35%~55% deionized water uniform mixing, obtains the water-base epoxy membrane-forming agent.
The fundamental property of the water-base epoxy membrane-forming agent that the employing method for preparing obtains is as shown in table 1.
The fundamental property of table 1 water-base epoxy membrane-forming agent
Test event |
Performance |
Testing method |
The membrane-forming agent outward appearance |
Light yellow, little thick liquid |
??- |
Surface drying time |
??1h |
??- |
The completely solidified time |
??7D |
??- |
Hardness |
??2~3H |
??GB/T?6739-2006 |
Sticking power (method of drawing a circle) |
1~2 grade |
??GB1720-79 |
Snappiness |
??1~2mm |
??GB1731-79 |
Shock-resistant |
??>65kg.cm |
??GB1732-79 |
Based on the analysis of technique scheme as can be known, the present invention has following advantage:
1, in two step chain extension processes of polyethylene polyamine, owing to be continuous reaction in closed reactor, only need therefore shorten the time that feeds nitrogen greatly at the logical nitrogen of reaction precontract 10min, help industrial applications.
2, in two step chain extension processes of polyethylene polyamine, adopt the continuous processing reaction, polyethylene polyamine is all by chain extending reaction, avoided contacting of the bigger low molecule amine of operator and toxicity, reduced environmental pollution.
3, adopt molecule design method, the soft segment of bis-epoxy long-chain compound is introduced in the solidifying agent, can increase the toughness of Resins, epoxy membrane-forming agent, improve impact strength.
4, this membrane-forming agent has good adhesion to multiple base material, anti-anticorrosion and good characteristics such as application property, and environmentally safe, and cured film reality is nontoxic.
In a word, technology of the present invention is simple, easy to operate, cost is low, has very big prospects for commercial application.
In order to understand the present invention better, the present invention will be further explained below in conjunction with specific embodiment, but will be clear that the scope of protection of the invention is not limited to the scope that embodiment represents.Respectively describe in detail among the embodiment following, for ease of statement, below only represent the Resins, epoxy selected for use in the concrete enforcement with the product grade of Resins, epoxy, as representing with 828: the trade mark is 828 bisphenol A type epoxy resin.
Embodiment one
(1) preparation of aqueous epoxy curing agent
In the present embodiment, in the required component of preparation aqueous epoxy curing agent, organic solvent and thinner are all selected propylene glycol monomethyl ether for use, and the bis-epoxy long-chain compound is selected polyethyleneglycol diglycidylether for use, polyethylene polyamine is selected triethylene tetramine for use, and Resins, epoxy selects 828 for use.The preparation process of aqueous epoxy curing agent is as follows:
Add the 70ml propylene glycol monomethyl ether in the 500ml four-hole bottle of prolong, stirring rake is housed, starts stirring, the triethylene tetramine with 0.4mol under nitrogen protection adds in the four-hole bottle.Stirring velocity is 550r/min, adopts heating in water bath, and temperature is set at 60 ℃.Begin to drip polyethyleneglycol diglycidylether 0.2mol when temperature reaches set(ting)value, rate of addition is 0.5ml/min, behind the dropping beginning 10min, stops logical nitrogen, is incubated 2.5h after being added dropwise to complete again.After insulation finishes, dripping the Resins, epoxy 828 of 0.15mol with the speed of 1ml/min, is viscosity and the controls reaction speed that reduces Resins, epoxy, with the propylene glycol monomethyl ether of 40ml 828 dilution backs is dripped, and is added dropwise to complete back insulation 2.5h.Reaction is finished postcooling to the room temperature discharging, in 70~90 ℃ of intervals products therefrom is carried out underpressure distillation, removes the organic solvent propylene glycol monomethyl ether, obtains the epoxy hardener of oyster transparent and homogeneous.
Fig. 3 is the infrared test spectrogram of aqueous epoxy curing agent of the present invention, and in the infrared spectrogram shown in Figure 3, X-coordinate is represented wavelength, and the ordinate zou (not shown) is represented the relative intensity of each crest.By analysis chart 3 as can be known, at 3300cm
-1-3500cm
-1About the charateristic avsorption band of polyamines has appearred; 1580cm
-1, 1508cm
-1, 1458cm
-1The place is the vibration performance absorption peak of phenyl ring, has only Resins, epoxy that phenyl ring is arranged in the raw material, illustrates that the Resins, epoxy segment is present in the chain extension product; 1100cm
-1About locate charateristic avsorption band into polyethers, illustrating has the Aethoxy Sklerol segment in the product; 830cm
-1, 770cm
-1The place is the absorption peak of phenyl ring to two replacements, and further illustrating product is the result of 828 chain extensions.In following embodiment, the infrared figure of product is similar to embodiment one, and the back no longer specifically describes.
(2) preparation of water-base epoxy membrane-forming agent
A component: second Resins, epoxy;
B component: aqueous epoxy curing agent.
The preparation process of water-base epoxy membrane-forming agent is as follows:
With the A component: the mixed of B component=1: 1 (mass ratio), the manual stirring, add deionized water while stirring, make the solid content of membrane-forming agent reach 50%, be coated on sheet glass and the tinplate sheet with brush after stirring, form transparent wet film behind the moisture evaporation, surface drying time is 1h, film performance:
Hardness 2H;
1 grade of sticking power (method of drawing a circle);
Snappiness 1mm;
Shock-resistant 68kg.cm.
Embodiment two
(1) preparation of aqueous epoxy curing agent
In the present embodiment, in the required component of preparation aqueous epoxy curing agent, organic solvent and thinner are all selected propylene glycol monomethyl ether for use, and the bis-epoxy long-chain compound is selected polyethyleneglycol diglycidylether for use, polyethylene polyamine is selected diethylenetriamine for use, and Resins, epoxy selects 618 for use.The preparation process of aqueous epoxy curing agent is as follows:
Add the 60ml propylene glycol monomethyl ether in the 500ml four-hole bottle of prolong, stirring rake is housed, starts stirring, the diethylenetriamine with 0.4mol under nitrogen protection adds in the four-hole bottle.Stirring velocity is 500r/min, adopts heating in water bath, and temperature is set at 50 ℃.Begin to drip polyethyleneglycol diglycidylether 0.2mol when temperature reaches set(ting)value, rate of addition is 0.5ml/min, behind the dropping beginning 10min, stops logical nitrogen, is added dropwise to complete back insulation 2.5h.After insulation finishes, dripping the Resins, epoxy 618 of 0.10mol with the speed of 1ml/min, is viscosity and the controls reaction speed that reduces Resins, epoxy, drips together after to 618 dilutions with the propylene glycol monomethyl ether of 45ml, is added dropwise to complete back insulation 2.5h.Reaction is finished postcooling to the room temperature discharging, in 70~90 ℃ of intervals products therefrom is carried out underpressure distillation, removes the organic solvent propylene glycol monomethyl ether.
(2) preparation of water-base epoxy membrane-forming agent
A component: second Resins, epoxy;
B component: aqueous epoxy curing agent.
The preparation process of water-base epoxy membrane-forming agent is as follows:
With the A component: the mixed of B component=1: 1.3 (mass ratio), the manual stirring, add deionized water while stirring, make the solid content of membrane-forming agent reach 50%, be coated on sheet glass and the tinplate sheet with brush after stirring, form transparent wet film behind the moisture evaporation, surface drying time is 1h, film performance:
Hardness 3H;
1 grade of sticking power (method of drawing a circle);
Snappiness 2mm;
Shock-resistant 67kg.cm.
Embodiment three
(1) preparation of aqueous epoxy curing agent
In the present embodiment, in the required component of preparation aqueous epoxy curing agent, organic solvent and thinner are all selected propylene glycol monomethyl ether for use, and the bis-epoxy long-chain compound is selected polypropylene glycol diglycidyl ether for use, polyethylene polyamine is selected triethylene tetramine for use, and Resins, epoxy selects 6101 for use.The preparation process of aqueous epoxy curing agent is as follows:
Add the 75ml propylene glycol monomethyl ether in the 500ml four-hole bottle of prolong, stirring rake is housed, starts stirring, the triethylene tetramine with 0.4mol under nitrogen protection adds in the four-hole bottle.Stirring velocity is 550r/min, adopts heating in water bath, and temperature is set at 65 ℃.Begin to drip polypropylene glycol diglycidyl ether 0.2mol when temperature reaches set(ting)value, rate of addition is 0.5ml/min, behind the dropping beginning 10min, stops logical nitrogen.Be added dropwise to complete back insulation 3h.After insulation finishes, dripping the Resins, epoxy 6101 of 0.15mol with the speed of 1ml/min, is viscosity and the controls reaction speed that reduces Resins, epoxy, drips together after to 6101 dilutions with the propylene glycol monomethyl ether of 50ml, is added dropwise to complete back insulation 2.5h.Reaction is finished postcooling to the room temperature discharging, in 70~90 ℃ of intervals products therefrom is carried out underpressure distillation, removes the organic solvent propylene glycol monomethyl ether.
(2) preparation of water-base epoxy membrane-forming agent
A component: second Resins, epoxy;
B component: oil-in-water type aqueous epoxy curing agent.
The preparation process of water-base epoxy membrane-forming agent is as follows:
With the A component: the mixed of B component=1: 1.1 (mass ratio), the manual stirring, add deionized water while stirring, make the solid content of membrane-forming agent reach 55%, be coated on sheet glass and the tinplate sheet with brush after stirring, form transparent wet film behind the moisture evaporation, surface drying time is 1h, film performance:
Hardness 2H;
1 grade of sticking power (method of drawing a circle);
Snappiness 2mm;
Shock-resistant 68kg.cm.
Embodiment four
(1) preparation of aqueous epoxy curing agent
In the present embodiment, in the required component of preparation aqueous epoxy curing agent, organic solvent and thinner are all selected propylene glycol monomethyl ether for use, and the bis-epoxy long-chain compound is selected polyethyleneglycol diglycidylether for use, polyethylene polyamine is selected triethylene tetramine for use, and Resins, epoxy selects 834 for use.The preparation process of aqueous epoxy curing agent is as follows:
Add the 75ml propylene glycol monomethyl ether in the 500ml four-hole bottle of prolong, stirring rake is housed, starts stirring, the triethylene tetramine with 0.4mol under nitrogen protection adds in the four-hole bottle.Stirring velocity is 550r/min, adopts heating in water bath, and temperature is set at 60 ℃.Begin to drip polyethyleneglycol diglycidylether 0.2mol when temperature reaches set(ting)value, rate of addition is 0.5ml/min, behind the dropping beginning 10min, stops logical nitrogen.Be added dropwise to complete back insulation 2h.After insulation finishes, dripping the Resins, epoxy 834 of 0.20mol with the speed of 1ml/min, is viscosity and the controls reaction speed that reduces Resins, epoxy, drips together after to 834 dilutions with the propylene glycol monomethyl ether of 50ml, is added dropwise to complete back insulation 2.5h.Reaction is finished postcooling to the room temperature discharging, in 70~90 ℃ of intervals products therefrom is carried out underpressure distillation, removes the organic solvent propylene glycol monomethyl ether, obtains the epoxy hardener of oyster transparent and homogeneous.
(2) preparation of water-base epoxy membrane-forming agent
A component: second Resins, epoxy;
B component: oil-in-water type aqueous epoxy curing agent.
The preparation process of water-base epoxy membrane-forming agent is as follows:
With the A component: the mixed of B component=1: 1.2 (mass ratio), the manual stirring, add deionized water while stirring, make the solid content of membrane-forming agent reach 55%, be coated on sheet glass and the tinplate sheet with brush after stirring, form transparent wet film behind the moisture evaporation, surface drying time is 1h, film performance:
Hardness 3H;
2 grades of sticking power (method of drawing a circle);
Snappiness 2mm;
Shock-resistant 69kg.cm.
Embodiment five
(1) preparation of aqueous epoxy curing agent
In the present embodiment, in the required component of preparation aqueous epoxy curing agent, organic solvent and thinner are all selected propylene glycol monomethyl ether for use, and the bis-epoxy long-chain compound is selected polyethyleneglycol diglycidylether for use, polyethylene polyamine is selected m-xylene diamine for use, and Resins, epoxy selects 618 for use.The preparation process of aqueous epoxy curing agent is as follows:
Add the 75ml propylene glycol monomethyl ether in the 500ml four-hole bottle of prolong, stirring rake is housed, starts stirring, the m-xylene diamine with 0.4mol under nitrogen protection adds in the four-hole bottle.Stirring velocity is 550r/min, adopts heating in water bath, and temperature is set at 65 ℃.Begin to drip polyethyleneglycol diglycidylether 0.2mol when temperature reaches set(ting)value, rate of addition is 0.5ml/min, behind the dropping beginning 10min, stops logical nitrogen.Be incubated 3h after being added dropwise to complete again.After insulation finishes, dripping the Resins, epoxy 618 of 0.10mol with the speed of 1ml/min, is viscosity and the controls reaction speed that reduces Resins, epoxy, drips together after to 618 dilutions with the propylene glycol monomethyl ether of 40ml, is added dropwise to complete back insulation 2.5h.Reaction is finished postcooling to the room temperature discharging, in 70~90 ℃ of intervals products therefrom is carried out underpressure distillation, removes the organic solvent propylene glycol monomethyl ether.
(2) preparation of water-base epoxy membrane-forming agent
A component: second Resins, epoxy;
B component: oil-in-water type aqueous epoxy curing agent.
The preparation process of water-base epoxy membrane-forming agent is as follows:
With the A component: the mixed of B component=1: 1.3 (mass ratio), the manual stirring, add deionized water while stirring, make the solid content of membrane-forming agent reach 55%, be coated on sheet glass and the tinplate sheet with brush after stirring, form transparent wet film behind the moisture evaporation, surface drying time is 1h, film performance:
Hardness 3H;
2 grades of sticking power (method of drawing a circle);
Snappiness 3mm;
Shock-resistant 75kg.cm.
Embodiment six
(1) preparation of aqueous epoxy curing agent
In the present embodiment, in the required component of preparation aqueous epoxy curing agent, organic solvent and thinner are all selected propylene glycol monomethyl ether for use, and the bis-epoxy long-chain compound is selected polypropylene glycol diglycidyl ether for use, polyethylene polyamine is selected a benzene two methanediamines for use, and Resins, epoxy selects 828 for use.The preparation process of aqueous epoxy curing agent is as follows:
In the 500ml four-hole bottle of prolong, stirring rake is housed, add the 75ml propylene glycol monomethyl ether, start stirring, under nitrogen protection with 0.4mol between benzene two methanediamines add in the four-hole bottle.Stirring velocity is 550r/min, adopts heating in water bath, and temperature is set at 65 ℃.Begin to drip polypropylene glycol diglycidyl ether 0.2mol when temperature reaches set(ting)value, rate of addition is 0.5ml/min, behind the dropping beginning 10min, stops logical nitrogen.Be incubated 3h after being added dropwise to complete again.After insulation finishes, dripping the Resins, epoxy 828 of 0.15mol with the speed of 1ml/min, is viscosity and the controls reaction speed that reduces Resins, epoxy, drips together after to 828 dilutions with the propylene glycol monomethyl ether of 50ml, is added dropwise to complete back insulation 2.5h.Reaction is finished postcooling to the room temperature discharging, in 70~90 ℃ of intervals products therefrom is carried out underpressure distillation, removes the organic solvent propylene glycol monomethyl ether.
(2) preparation of water-base epoxy membrane-forming agent
A component: second Resins, epoxy;
B component: oil-in-water type aqueous epoxy curing agent.
The preparation process of water-base epoxy membrane-forming agent is as follows:
With the A component: the mixed of B component=1: 1.5 (mass ratio), the manual stirring, add deionized water while stirring, make the solid content of membrane-forming agent reach 55%, be coated on sheet glass and the tinplate sheet with brush after stirring, form transparent wet film behind the moisture evaporation, surface drying time is 1h, film performance:
Hardness 3H;
2 grades of sticking power (method of drawing a circle);
Snappiness 2mm;
Shock-resistant 72kg.cm.
The actual use show, the preparation technology of aqueous epoxy curing agent of the present invention and water-base epoxy membrane-forming agent is simple, easy to operate, environmentally safe, cost are low, has very big prospects for commercial application.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that previous embodiment is put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of embodiment of the invention technical scheme.