CN101613201A - The method of synthesizing potassium-sodium niobate leadless piezoelectric ceramic powder by two hydro-thermal steps - Google Patents

The method of synthesizing potassium-sodium niobate leadless piezoelectric ceramic powder by two hydro-thermal steps Download PDF

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CN101613201A
CN101613201A CN200910031941A CN200910031941A CN101613201A CN 101613201 A CN101613201 A CN 101613201A CN 200910031941 A CN200910031941 A CN 200910031941A CN 200910031941 A CN200910031941 A CN 200910031941A CN 101613201 A CN101613201 A CN 101613201A
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朱孔军
裘进浩
苏礼奎
季宏丽
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Nanjing University of Aeronautics and Astronautics
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Abstract

The invention discloses a kind of method of synthesizing potassium-sodium niobate leadless piezoelectric ceramic powder by two hydro-thermal steps, this method adopts two one-step hydrothermals, the first step obtains potassium niobate powder by oxide compound hydro-thermal reactions such as potassium hydroxide and Niobium Pentxoxides, adopts this powder and sodium hydroxide to carry out the final successfully potassium-sodium niobate powder of synthetic pure phase of the second step hydro-thermal reaction.Adopt that two one-step hydro-thermal synthesis method synthetic potassium-sodium niobate system lead-free piezoelectric ceramic powders provided by the invention have high-purity, ultra-fine, good fluidity, narrow diameter distribution, the particle agglomeration degree is light, crystal development is complete and the sintering activity advantages of higher, be convenient to sintered leadless free piezoelectric ceramics at a lower temperature, thereby avoid the volatilization of oxide compound such as potassium oxide and sodium oxide in the sintering process, finally realize the raising of potassium-sodium niobate system leadless piezoelectric ceramics piezoelectric property and mechanical property.

Description

The method of synthesizing potassium-sodium niobate leadless piezoelectric ceramic powder by two hydro-thermal steps
One, technical field
The present invention relates to a kind of preparation method of piezoelectric ceramic powder, relate in particular to a kind of preparation method of lead-free piezoelectric ceramic powder.
Two, background technology
Piezoceramic material is an important functional material, is widely used in transverter, piezoelectric transformer, fields such as wave filter and ultrasonic motor.Piezoelectric ceramics occupies quite great proportion as important functional material in field of electronic materials.In recent years, piezoelectric ceramics was pressed about 15% speed increment at global annual sales.According to statistics, global piezoelectric ceramics product sales reached more than 3,000,000,000 dollars approximately in 2000.But, traditional piezoceramic material mainly is the lead base pottery, though it has piezoelectric property preferably, but plumbous all have very big harm to environment and human health, with the PZT piezoelectric ceramics is example, plumbous oxide accounts for more than 60% of its material content, in preparation, all can produce adverse influence to environment in use and the discarded aftertreatment.Calendar year 2001, European Parliament passed through the decree about " limiting objectionable impurities in electrical equipment and the electronics ", and implemented due to 2006.Wherein in the material that is limited to use, just comprise plumbiferous piezoelectric device.This shows that the forbidding that contains lead piezoelectric ceramics is an inexorable trend, thereby lead-free environmentally friendly lead-free piezoceramic material becomes the focus of research.
Present lead-free piezoceramic material mainly contains BaTiO 3Base, Bi 1/2Na 1/2TiO 3(BNT) base, niobate, bismuth laminated leadless piezoelectric ceramic etc.Na wherein 0.5K 0.5NbO 3(being called for short KNN) piezoceramic material belongs to perovskite structure, its Curie temperature is about 415 ℃, it under the room temperature oblique side's phase, be regarded as one of candidate material that substitutes conventional P ZT piezoelectric ceramics, domestic and international research in this respect rests on simple system more in a very long time, and the piezoelectric property of material is not high yet.In people's such as the Saito Y of institute of central authorities of Japanese Toyota research, obtained d 33At the niobate lead-free piezoelectric ceramics of 416pC/N, this has just caused people's attention again.But technology is too complicated, is difficult to be employed.Compare with the PZT piezoelectric ceramics, because potassium oxide and sodium oxide volatilize easily, the preparation technology of KNN is poor, and when normal atmospheric was depressed sintering, the density of pottery had only 90% of theoretical density, short texture, and performance is undesirable.
The synthetic methods such as solid-phase synthesis, hydrothermal method, sol-gel method that mainly contain of piezoelectric ceramic powder.Solid-phase synthesis is a kind of traditional powder synthetic method, and raw material is mixed pulverizing behind high temperature solid state reaction and obtains powder.This method has advantages such as cost is low, and technology is simple, but this method is difficult to make raw material to mix, and particle slightly disperses, and to potassium-sodium niobate series leadless piezoelectric ceramics, the powder of this method preparation is difficult to sintering.Therefore, adopt the synthetic potassium-sodium niobate system lead-free piezoelectric ceramic powder of wet chemical method such as hydrothermal method and sol-gel method more and more to come into one's own.
That the superfine powder of Hydrothermal Preparation has is high-purity, ultra-fine, good fluidity, narrow diameter distribution, the particle agglomeration degree is light, crystal development is complete and the sintering activity advantages of higher.Simultaneously, the Hydrothermal Preparation powder is once to finish in liquid phase, do not need the thermal treatment in later stage, thereby avoided growing up voluntarily and sneaking into impurity etc. easily owing to hard aggregation, crystal grain that the later stage sintering produces powder, therefore the Hydrothermal Preparation ceramic powder is to improving the ceramic post sintering activity, and reducing sintering temperature has very significance.Hydrothermal method has obtained in fields such as nano materials using widely in recent years, at present the synthetic potassium-sodium niobate powder preparing KNN series lead-free piezoelectric ceramic of hydrothermal method report very few, but (Takahashi H such as Takahashi, Numamoto Y, Tani J, et al.[J] .Jpn J Appl Phys, 2006,45 (1-3): L30-L32.).With hydrothermal method synthetic BT lead-free piezoelectric ceramic powder, obtained the ceramic of compact that density reaches theoretical density 98.3%, electromechanical coupling factor has reached 36%; (Karaki T, YanK, Adachi M, [J] .Applied Physics Express, 2008 (1): 111402.) such as Karaki.Adopt two-step sintering method to prepare the BT piezoelectric ceramics that piezoelectric constant is 460pC/N with the hydro-thermal powder, shown good piezoelectric property.Vousden (Vousden P, [J] .Acta Crystallogr, 1951,4:373-376.) at first with the synthetic NaNbO of hydrothermal method 3Powder, people such as Kinomura are with Na 8[Nb 6O 9] 13H 2O is a raw material, is that mineralizer has prepared NaNbO with NaOH 3(Kinomura N, Kumata N, Muto F, [J] .Mat Res Bull, 1984,19:299-304.), human hydrothermal methods such as Santos have been synthesized the NaNbO of single-phase rhombic system 3Powder, and reported the differential responses time, different mol ratio to the influence of product (Santos I, Loureiro L, Silva M, et al.[J] .Polyhedron, 2002,21:2009-2015.).Had in the recent period the investigator to begin to carry out the research of the synthetic pure phase KNN of hydro-thermal, and obtained preliminary progress (Zhang F, Han L, Bai S, et al.[J] .Jpn J Appl Phys, 2008.47 (9): 7685-7688.).But these preparation methods are single stage method.Because sodium ion radius (0.97
Figure G2009100319410D00021
) less than potassium ion radius (1.33 ), sodium ion is faster than potassium ion with the Niobium Pentxoxide speed of response under hydrothermal condition, when making the disposable hydro-thermal reaction of raw materials such as potassium hydroxide, sodium hydroxide and Niobium Pentxoxide, is easy to synthetic separately sodium columbate and potassium niobate, the powder that obtains mostly is two-phase coexistent, is not easy to obtain the K that has of pure phase 0.5Na 0.5NbO 3The ceramic powder of composition.
Three, summary of the invention
1, technical problem: the technical problem to be solved in the present invention provides a kind of method for preparing lead-free piezoelectric ceramic powder, this method adopts two one-step hydrothermals, the first step obtains potassium niobate powder by oxide compound hydro-thermal reactions such as potassium hydroxide and Niobium Pentxoxides, adopts this powder and sodium hydroxide to carry out the final successfully potassium-sodium niobate powder of synthetic pure phase of the second step hydro-thermal reaction.
2, technical scheme:
In order to solve above-mentioned technical problem, the method for the synthetic lead-free piezoelectric ceramic powder of two step hydro-thermals of the present invention comprises the following steps:
Step 1: preparation potassium hydroxide and sodium hydroxide solution, the concentration of potassium hydroxide solution is 0.5M~2M, the concentration of sodium hydroxide solution is 0.5M~2M;
Step 2: adopt the potassium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, and the maintenance compactedness is 20%~80%;
Step 3: take by weighing niobium pentaoxide powder, with potassium hydroxide mol ratio in the step 1 be 1: 5~1: 30; And the niobium pentaoxide powder that takes by weighing is poured in the mixing solutions of step 2, stirred 5~60 minutes;
Step 4: with the described polytetrafluoroethyllining lining of the step 2 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 160 ℃~300 ℃, and the time is 4~36 hours, obtains throw out;
Step 5: the throw out that step 4 obtains is extremely neutral with the deionized water vacuum filtration, and the filter cake that obtains is at 60 ℃~100 ℃ dry down potassium niobate powders that obtained good dispersity in 24~48 hours;
Step 6: adopt the sodium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, keeping compactedness is 20%~80%;
Step 7: take by weighing rapid five potassium niobate powders that obtain and pour in the mixing solutions of step 6, stirred 5~60 minutes, the mol ratio of sodium hydroxide and potassium niobate is 5: 4~5: 1;
Step 8: with the polytetrafluoroethyllining lining of the step 6 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 160 ℃~300 ℃, and the time is 4~36 hours, obtains throw out;
Step 9: the throw out that step 8 obtains is extremely neutral with the deionized water vacuum filtration; The filter cake that obtains descended dry 24~48 hours at 60 ℃~100 ℃, obtained the potassium-sodium niobate K of good dispersity xNa (1-x)NbO 3Powder, wherein 0.1≤x≤0.9.
The potassium niobate powder that above-mentioned steps six obtains by step 5 to step 9 makes dispersiveness potassium-sodium niobate powder preferably.
3, beneficial effect
Adopt that two one-step hydro-thermal synthesis method synthetic potassium-sodium niobate system lead-free piezoelectric ceramic powders provided by the invention have high-purity, ultra-fine, good fluidity, narrow diameter distribution, the particle agglomeration degree is light, crystal development is complete and the sintering activity advantages of higher, be convenient to sintered leadless free piezoelectric ceramics at a lower temperature, thereby avoid the volatilization of oxide compound such as potassium oxide and sodium oxide in the sintering process, finally realize the raising of potassium-sodium niobate system leadless piezoelectric ceramics piezoelectric property and mechanical property.As shown in Figure 2, particle is cube bulk of rule as can be seen, and crystal grain is grown complete, and the reunion degree is light.
Four, description of drawings
Fig. 1 is the structural representation of stainless steel hydrothermal reaction kettle among the present invention;
Fig. 2 is the present invention's two one-step hydro-thermal synthesis method synthetic potassium-sodium niobate system lead-free piezoelectric ceramic powder SEM synoptic diagram, and its molecular formula is K 0.24Na 0.76NbO 3
Five, embodiment
The synthetic K of embodiment one: two step hydro-thermal 0.1Na 0.9NbO 3Lead-free piezoelectric ceramic powder;
Step 1: preparation potassium hydroxide and sodium hydroxide solution, the concentration of potassium hydroxide solution is 2M, the concentration of sodium hydroxide solution is 2M;
Step 2: adopt the potassium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, and the maintenance compactedness is 50%;
Step 3: take by weighing niobium pentaoxide powder, with potassium hydroxide mol ratio in the step 1 be 1: 5; And the niobium pentaoxide powder that takes by weighing is poured in the mixing solutions of step 2, stirred 60 minutes;
Step 4: with pack into as shown in Figure 1 stainless steel hydrothermal reaction kettle 1 of the described polytetrafluoroethyllining lining 11 of step 2, put into baking oven and carry out hydro-thermal reaction, temperature is 160 ℃, and the time is 24 hours, obtains throw out;
Step 5: the throw out that step 4 obtains is extremely neutral with the deionized water vacuum filtration, and the filter cake that obtains is at 60 ℃ of dry down potassium niobate powders that obtained good dispersity in 24 hours;
Step 6: adopt the sodium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, keeping compactedness is 50%, to realize the auxiliary hydrothermal synthesis reaction of Virahol;
Step 7: take by weighing the potassium niobate powder that step 5 obtains and pour in the mixing solutions of step 6, stirred 30 minutes, the mol ratio of sodium hydroxide and potassium niobate is 5: 4;
Step 8: with pack into as shown in Figure 1 stainless steel hydrothermal reaction kettle of the polytetrafluoroethyllining lining of step 6, put into baking oven and carry out hydro-thermal reaction, temperature is 160 ℃, and the time is 24 hours, obtains throw out;
Step 9: the throw out that step 8 obtains is extremely neutral with the deionized water vacuum filtration; The filter cake that obtains descended dry 24 hours at 60 ℃, obtained the potassium-sodium niobate K of good dispersity 0.1Na 0.9NbO 3Powder.
The synthetic K of embodiment two: two steps hydro-thermal 0.9Na 0.1NbO 3Lead-free piezoelectric ceramic powder;
Step 1: preparation potassium hydroxide and sodium hydroxide solution, the concentration of potassium hydroxide solution is 1M, the concentration of sodium hydroxide solution is 1M;
Step 2: adopt the potassium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, and the maintenance compactedness is 80%;
Step 3: take by weighing niobium pentaoxide powder, with potassium hydroxide mol ratio in the step 1 be 1: 30; And the niobium pentaoxide powder that takes by weighing is poured in the mixing solutions of step 2, stirred 30 minutes;
Step 4: with the described polytetrafluoroethyllining lining of the step 2 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 300 ℃, and the time is 36 hours, obtains throw out;
Step 5: the throw out that step 4 obtains is extremely neutral with the deionized water vacuum filtration, and the filter cake that obtains is at 100 ℃ of dry down potassium niobate powders that obtained good dispersity in 48 hours;
Step 6: adopt the sodium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, keeping compactedness is 80%;
Step 7: take by weighing rapid five potassium niobate powders that obtain and pour in the mixing solutions of step 6, stirred 60 minutes, the mol ratio of sodium hydroxide and potassium niobate is 5: 1;
Step 8: with the polytetrafluoroethyllining lining of the step 6 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 300 ℃, and the time is 36 hours, obtains throw out;
Step 9: the throw out that step 8 obtains is extremely neutral with the deionized water vacuum filtration; The filter cake that obtains descended dry 48 hours at 100 ℃, obtained the potassium-sodium niobate K of good dispersity 0.9Na 0.1NbO 3Powder.
The synthetic K of embodiment three: two steps hydro-thermal 0.5Na 0.5NbO 3Lead-free piezoelectric ceramic powder;
Step 1: preparation potassium hydroxide and sodium hydroxide solution, the concentration of potassium hydroxide solution is 2M, the concentration of sodium hydroxide solution is 2M;
Step 2: adopt the potassium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, and the maintenance compactedness is 80%;
Step 3: take by weighing niobium pentaoxide powder, with potassium hydroxide mol ratio in the step 1 be 1: 20; And the niobium pentaoxide powder that takes by weighing is poured in the mixing solutions of step 2, stirred 60 minutes;
Step 4: with the described polytetrafluoroethyllining lining of the step 2 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 200 ℃, and the time is 24 hours, obtains throw out;
Step 5: the throw out that step 4 obtains is extremely neutral with the deionized water vacuum filtration, and the filter cake that obtains is at 80 ℃ of dry down potassium niobate powders that obtained good dispersity in 48 hours;
Step 6: adopt the sodium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, keeping compactedness is 80%;
Step 7: take by weighing rapid five potassium niobate powders that obtain and pour in the mixing solutions of step 6, stirred 30 minutes, the mol ratio of sodium hydroxide and potassium niobate is 5: 3;
Step 8: with the polytetrafluoroethyllining lining of the step 6 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 200 ℃, and the time is 6 hours, obtains throw out;
Step 9: the throw out that step 8 obtains is extremely neutral with the deionized water vacuum filtration; The filter cake that obtains descended dry 48 hours at 80 ℃, obtained the potassium-sodium niobate K of good dispersity 0.5Na 0.5NbO 3Powder.
The synthetic K of embodiment four: two steps hydro-thermal 0.24Na 0.76NbO 3Lead-free piezoelectric ceramic powder;
Step 1: preparation potassium hydroxide and sodium hydroxide solution, the concentration of potassium hydroxide solution is 2M, the concentration of sodium hydroxide solution is 2M;
Step 2: adopt the potassium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, and the maintenance compactedness is 80%;
Step 3: take by weighing niobium pentaoxide powder, with potassium hydroxide mol ratio in the step 1 be 1: 25; And the niobium pentaoxide powder that takes by weighing is poured in the mixing solutions of step 2, stirred 60 minutes;
Step 4: with the described polytetrafluoroethyllining lining of the step 2 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 200 ℃, and the time is 24 hours, obtains throw out;
Step 5: the throw out that step 4 obtains is extremely neutral with the deionized water vacuum filtration, and the filter cake that obtains is at 80 ℃ of dry down potassium niobate powders that obtained good dispersity in 48 hours;
Step 6: adopt the sodium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, keeping compactedness is 80%;
Step 7: take by weighing rapid five potassium niobate powders that obtain and pour in the mixing solutions of step 6, stirred 30 minutes, the mol ratio of sodium hydroxide and potassium niobate is 5: 2;
Step 8: with the polytetrafluoroethyllining lining of the step 6 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 200 ℃, and the time is 6 hours, obtains throw out;
Step 9: the throw out that step 8 obtains is extremely neutral with the deionized water vacuum filtration; The filter cake that obtains descended dry 48 hours at 80 ℃, obtained the potassium-sodium niobate K of good dispersity 0.24Na 0.76NbO 3Powder.
As shown in Figure 2, the molecular formula of present embodiment preparation is K as can be seen 0.24Na 0.76NbO 3Piezoelectric ceramic powder be the rule cube bulk, crystal development is complete, the reunion degree is light.

Claims (1)

1, a kind of method of synthesizing potassium-sodium niobate leadless piezoelectric ceramic powder by two hydro-thermal steps is characterized in that, comprises the following steps:
Step 1: preparation potassium hydroxide and sodium hydroxide solution, the concentration of potassium hydroxide solution is 0.5M~2M, the concentration of sodium hydroxide solution is 0.5M~2M;
Step 2: adopt the potassium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, and the maintenance compactedness is 20%~80%;
Step 3: take by weighing niobium pentaoxide powder, with potassium hydroxide mol ratio in the step 1 be 1: 5~1: 30; And the niobium pentaoxide powder that takes by weighing is poured in the mixing solutions of step 2, stirred 5~60 minutes;
Step 4: with the described polytetrafluoroethyllining lining of the step 2 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 160 ℃~300 ℃, and the time is 4~36 hours, obtains throw out;
Step 5: the throw out that step 4 obtains is extremely neutral with the deionized water vacuum filtration, and the filter cake that obtains is at 60 ℃~100 ℃ dry down potassium niobate powders that obtained good dispersity in 24~48 hours;
Step 6: adopt the sodium hydroxide solution of step 1 and the mixing solutions that Virahol configuration volume ratio is 2: 3, pour in the polytetrafluoroethyllining lining, keeping compactedness is 20%~80%;
Step 7: take by weighing rapid five potassium niobate powders that obtain and pour in the mixing solutions of step 6, stirred 30 minutes 5~60 minutes, the mol ratio of sodium hydroxide and potassium niobate is 5: 4~5: 1;
Step 8: with the polytetrafluoroethyllining lining of the step 6 stainless steel hydrothermal reaction kettle of packing into, put into baking oven and carry out hydro-thermal reaction, temperature is 160 ℃~300 ℃, and the time is 4~36 hours, obtains throw out;
Step 9: the throw out that step 8 obtains is extremely neutral with the deionized water vacuum filtration; The filter cake that obtains descended dry 24~48 hours at 60 ℃~100 ℃, obtained the potassium-sodium niobate K of good dispersity xNa (1-x)NbO 3Powder, wherein 0.1<x≤0.9.
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