Chrome sand sorter
Technical field:
The present invention relates to foundry engieering, relate generally to foundry sand, the casting of particularly having used the selected recycling equipment of chromium sand.
Background technology:
When casting large-sized iron casting or steel-casting, to improve the surface quality of foundry goods, often adopt chromium sand for preventing the liquid metals infiltration.Chromium sand is the high-quality exotic material, main component is Cr2O3, it is a kind of neutral Modeling Material of high-quality, its coefficient of expansion is little, the thermal conductivity height, the effect that not only has good alkali resistance slag when contacting with molten metal bath, not with other metal oxide chemically reactive, and itself have the characteristics that solid phase is burnt tangerine, the foundry goods consecutive solidification can be promoted, the long-time heat effect of high-temperature liquid metal can be resisted, the infiltration of impedance high-temperature liquid metal, avoid cast(ing) surface to produce scab and crack defect, guarantee casting quality.But domestic chromite sand natural resources shortage mainly by import, costs an arm and a leg, be common quartz sand 20 surplus times.Therefore, general during practical application only as facing sand, how will carry out sorting with the chromium sand of crossing and the mixed sand of quartz sand, come out to utilize again with chromium sand is selected, be the important topic of a reality.
At present, domestic about the selected technology and equipment of chromium sand yet there are no the report and public, massive casting machinery plant of domestic a few family, provide product only to be chromium sand magnetic method roughing separation equipment as institutes such as Jiangsu Xi Nan casting machine factory, Luohe, Henan casting machine factory, Zhejiang casting machine designing institutees, all do not develop chromium sand picking equipment.External reported have only German GUT company and Italian IMf company can produce can be selected chromium sand screening installation, for magnetic method is roughly selected and the selected one chromium sand separator that combines of ebullated bed, wherein magnetic method is roughly selected identical with domestic coarse classifier product, and the selected part report of ebullated bed is not quite clear, and domestic do not have.It is reported that the major defect of external product is, the one, huge, complicated, the 2nd, cost an arm and a leg, the 3rd, selected effect is general.
Summary of the invention:
The present invention's purpose, relevant introduction according to external product, again with reference to the relative theory of domestic other industry field relevant granular material screening installation, development provides a kind of chrome sand sorter, different with the proportion of quartz sand according to chromium sand, the separating method of taking wind-force to combine with vibrations realizes that chromium sand is selected.
The foregoing invention purpose can so realize, a kind of chrome sand sorter, comprise air-blast device, have percussion mechanism three parts through airduct connection separating sieve, separating sieve, described separating sieve comprises that screen box 7, its middle part fixed grit 8, screen cloth are air compartment 9 down, screen box 7 front ends have charge door 26, be provided with strip material-dropping hole 28 between screen cloth one side and tank wall, under connect blanking funnel 33, air compartment 9 bottoms are provided with fresh air inlet and are connected with air intake flexible pipe 6, the air intake flexible pipe other end connects storage wind cabinet 5, and storage wind cabinet connects air-blast device through wind conveying pipe 4; Screen cloth 8 forms by the multilayer stainless (steel) wire is complex sintered.
Described air-blast device is by air filter 1, bottom air inlet mouth 2, top air-introduced machine 37 and tremble dirt mechanism 3 and constitute.
Described multilayer stainless steel mesh 8 is the 3-8 layer, and its top layer is wear-resisting filter screen 32, mesh 100--150 order; The 1-2 layer is main filter screen 31 under the top layer, mesh 100-250 order; Following all the other multilayers of main filter screen are for supporting time filter screen 30, mesh 8-50 order.
The percussion mechanism of described separating sieve is connected adjustable vibrations frame by actuating unit 25, driven pulley 24, with coaxial eccentric wheel 23, the connecting rod of eccentric wheel 22 of belt pulley and the latch plate 21 that fixes with adjustable vibrations frame and storage wind cabinet 5 respectively constitutes.
This chrome sand sorter adopts the existing rigidity of multilayer stainless steel sintered screen that intensity is arranged again, meets boiling, the requirement of jump sorting process; Air-blast device blows through screen cloth after adopting air filter with the air intake filter again, can effectively avoid the obstruction of dust-laden wind to screen cloth; Storage wind cabinet and screen box air compartment are set sieve end blast is kept in balance, make screen cloth evenly ventilative; The lifting of adjustable vibrations frame vertical, horizontal is adjustable, can realize that screen cloth tilts arbitrarily; Running part adopts the composite eccentric wheel can make the vibrations frame amplitude of oscillation multistage adjustable; It is frequently stepless adjustable that actuating unit adopts stepless speed-change motor that the vibrations frame is shaken; This machine according to material proportion difference, adopt wind-force and shake the grading principle that combines, design route is correct, constructs scientific and reasonablely, chromium sand is selected effective, rate of recovery height.This refiner also can be used for casting the sorting with the selected and abrasive sand of zircon sand.
Description of drawings:
Accompanying drawing 1 front view of the present invention
Accompanying drawing 2 rearviews of the present invention (removing the air blast part)
Accompanying drawing 3 left views of the present invention
Accompanying drawing 4 vertical views of the present invention (removing screen box loam cake and air blast part)
The partial enlarged drawing of accompanying drawing 5 screen clothes 8 of the present invention
Accompanying drawing 6 blanking adjusting device A-A cutaway views of the present invention
Accompanying drawing 7 blanking adjusting device B-B cutaway views of the present invention
The specific embodiment:
Accompanying drawing 1,2,3,4 provides a kind of specific embodiment of the present invention, below in conjunction with above-mentioned accompanying drawing the structure of this refiner is done to describe in detail.This chrome sand sorter comprises air-blast device, has the percussion mechanism three parts through airduct connection separating sieve, separating sieve.Separating sieve comprises that screen box 7, its middle part are fixed with screen cloth 8, screen cloth and are air compartment 9 down, and air compartment 9 bottoms are provided with fresh air inlet and are connected with air intake flexible pipe 6, and air intake flexible pipe 6 its other ends connect storage wind cabinet 5, and storage wind cabinet connects air-blast device through wind conveying pipe 4.Screen box 7 is overlooked and is like triangle, and its front end is established charge door 26, and charge door is established the reinforced flashboard 38 of regulating, and screen box has loam cake 46, and is provided with exhaust outlet 27, and tank wall is established observation window 40.Be provided with strip material-dropping hole 28 between screen cloth one side and tank wall, be provided with the blanking adjusting device 29 of slidably regulating along material-dropping hole, this adjusting device 29 is by sliding card 42, its bottom hinge 41 and with the adjustable plate 29 ' formation of its hinge, sliding card 42 can be along screen cloth one side slidable adjustment, it is fastening by bolt 43 to regulate the back, this screen cloth one side and screen box air compartment one sidewall 7 ' on folding along through bolting (seeing shown in accompanying drawing 6 and 7), after sliding card 42 moves adjusting along material-dropping hole 28, hinge adjustable plate 29 ' will because of its down the shelving of handing-over top 44 of funnel 33 change its angle of inclination.It is blanking funnel 33 down material-dropping hole, this blanking funnel is made of a plurality of funnel parallel connections, its top inner chamber UNICOM, blanking funnel 33 outer walls and last tank wall are affixed through bolt, funnel 33 inwalls and air compartment's sidewall 7 ' affixed through bolt 45, mobile blanking is transferred the position of device 29, can change near the path that flows down that is in the sliding card 42 of adjusting device material on the screen clothes, make it to fall into different funnels, this adjusting device 29 is established two, the previous interface place that is located at quartz sand and mixed sand, interface place that is located at mixed sand and chromium sand, back, because the difference of material and condition of work can cause above-mentioned interfacial mobile variation, regulate adjusting device 29 by moving this moment, can make sorting material fall into corresponding funnel.Also be provided with 3 classification funnels 34,35,36 under the blanking funnel 33, wherein 34 is the chromium sand hopper of choosing, and 36 is the quartz sand funnel, and 35 is the mixed sand funnel, and mixed sand will be returned the screen box charge door and carry out selected again.Screen cloth 8 is by complex sintered the forming of 3-8 layer stainless (steel) wire, see shown in the accompanying drawing 5 that its top layer is wear-resisting filter screen 32, mesh 100-150 order, the 1-2 layer is main filter screen 31 under the top layer, mesh 100-250 order, following all the other multilayers of main filter screen are for supporting time filter screen 30, mesh 8-50 order, multilayer supports time filter screen can guarantee that whole screen cloth has good rigidity and intensity, make the tiny sand that do not leak of whole screen cloth mesh, evenly ventilative, and meet boiling, the requirement of jump sorting process.The percussion mechanism of separating sieve, the latch plate 21 that is connected adjustable vibrations frame by actuating unit 25, driven pulley 24, with coaxial eccentric wheel 23, the connecting rod of eccentric wheel 22 of belt pulley and fixes with vibrations frame and storage wind cabinet 5 respectively constitutes, 2 of latch plate one sides, totally 4.Eccentric wheel 23 constitutes by about two eccentric bushings are compound, eccentric throw divide 9 grades adjustable, to realize adjusting to the vibrations frame amplitude of oscillation.Actuating unit 25 adopts stepless speed-change motor 39, makes the frequency that shakes stepless adjustable.Adjustable vibrations frame comprises underframe 20, middle frame 15 and puts 10 on the shelf.Putting on the shelf 10 fixes with the screen box bottom surface, and the one side is hinged by hinge 11 and middle frame 15, and its opposite side is provided with the governor motion that rises and falls that is made of slotted hole frid 13, regulating handle 14 and clamping screw 12, can realize the lateral inclination of screen box; Middle frame 15 one ends (right-hand member in the front view) are hinged by hinge 16 and underframe 20, its other end is provided with the governor motion that rises and falls that is made of slotted hole frid 18, regulating handle 19 and clamping screw 17, can realize the fore-and-aft tilt of screen box, by the above-mentioned vertical, horizontal governor motion that rises and falls, can realize any direction of screen box, arbitrarily angled inclination.Air-blast device is asked device 1, bottom air inlet mouth 2, top air-introduced machine 37 and is trembled dirt mechanism 3 by the air filter and constitutes, the air filter of present embodiment hollow please be adopted bag dust filter by device, new wind enters cloth bag 1 by air inlet 2 under the air-introduced machine effect, gas through the cloth bag filtering enters storage wind cabinet 5 through wind conveying pipe 4, enter screen box air compartment by storage wind cabinet 5 through flexible pipe 6, the wind that makes cleaning, isostasy is through screen cloth.
The use that matches with the magnetic method coarse classifier of this machine is roughly selected earlier by the magnetic method coarse classifier, realizes selected by this refiner again.
This machine course of work, material is agitated under the effect heavy chromium sand (about 4.5g/cm at the wind-force that sees through mesh on the screen cloth of vibrations, inclination
3) present the state that jumps forward, forward, eminence jump enrichment, the quartz sand of light specific gravity (about 2.5g/cm
3) present fluidized state, backward, lower concentrates, the two separates gradually, shunts, and falls into different funnels, and the mixed sand between the two is returned selected again.This refiner chromium sand recovery utilization rate reaches more than 95%.