CN101608692B - Manual, electric and hydraulic three-purpose Y-type multi-nozzle constant pressure flow regulating valve - Google Patents
Manual, electric and hydraulic three-purpose Y-type multi-nozzle constant pressure flow regulating valve Download PDFInfo
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- CN101608692B CN101608692B CN2009100234130A CN200910023413A CN101608692B CN 101608692 B CN101608692 B CN 101608692B CN 2009100234130 A CN2009100234130 A CN 2009100234130A CN 200910023413 A CN200910023413 A CN 200910023413A CN 101608692 B CN101608692 B CN 101608692B
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Abstract
Description
技术领域technical field
本发明涉及一种流量调节阀,尤其是涉及一种手、电、液三用Y型多喷孔恒压调流阀。The invention relates to a flow regulating valve, in particular to a Y-type multi-nozzle constant-pressure flow regulating valve for hand, electricity and hydraulic.
背景技术Background technique
在较长距离的有压输水管道中,常因用户用水量减小造成管道压力过大,严重时则可能使管道漏失水量大增,甚至造成管道破裂。现有的流量调节阀多为手动,其结构形式主要有闸板阀、截止阀和锥型阀等,上述现有的流量调节阀在实际使用过程中都存在以下主要缺点:过流阻力大,汽蚀严重,无水力或电动控制功能,并且不能满足经常恒流量调节的要求。In long-distance pressurized water pipelines, the pressure of the pipeline is often too high due to the reduction of water consumption by users. In severe cases, the amount of water loss from the pipeline may increase greatly, and even the pipeline may rupture. Most of the existing flow regulating valves are manual, and their structural forms mainly include gate valves, globe valves and cone valves. The above existing flow regulating valves have the following main disadvantages in actual use: large flow resistance, The cavitation is serious, there is no hydraulic or electric control function, and it cannot meet the requirements of frequent constant flow regulation.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种手、电、液三用Y型多喷孔恒压调流阀,其结构设计合理、使用操作简便且性能可靠,可以通过手控、电控或液控方式实现压力恒定下的流量改变,以抑制或减少压力管道水锤发生的可能性及保证流量调节的平稳可靠性。The technical problem to be solved by the present invention is to provide a hand, electric and hydraulic Y-type multi-jet constant pressure flow regulating valve, which is reasonable in structure design, easy to use and operate, and reliable in performance. The flow change under constant pressure can be realized by manual control, electric control or hydraulic control, so as to suppress or reduce the possibility of water hammer in the pressure pipeline and ensure the stability and reliability of flow regulation.
为解决上述技术问题,本发明采用的技术方案是:一种手、电、液三用Y型多喷孔恒压调流阀,其特征在于:包括底部带有进口和出口的阀体、安装在阀体上部开口处的液压缸、倒扣在液压缸上且与阀体安装为一体的阀盖、通过阀盖中部的阀盖孔由上至下插入且穿过液压缸后插至阀腔底部的活塞杆、驱动活塞杆上下移动的电动驱动机构和手动驱动机构以及通过液压缸内的液体压力变化自动调整控制活塞杆上下移动的附加阀门即压力控制附阀;所述液压缸和阀盖间安装有将液压缸内腔分为上腔和下腔两个腔体且能随活塞杆上下移动的膜片组件,所述上腔为由液压缸上部缸体和阀盖围成的空腔,活塞杆从所述膜片组件中部穿过且所述膜片组件套装固定在活塞杆上;所述阀体内部设置有一分别与进口和出口相通的阀体内孔且所述阀体内孔上安装有多喷孔阀座,活塞杆底部套装有与多喷孔阀座相配合使用的喷筒滑套;所述活塞杆、套装在活塞杆上的膜片组件和喷筒滑套组成一随活塞杆上下移动且相应对多喷孔阀座的实际有效开度即过流能力进行控制调整的运动组件;压力控制附阀安装在分别与出口、上腔和下腔内部相通的出口导管上;所述电动驱动机构和手动驱动机构组成驱动所述运动组件动作的电动和手动控制装置,压力控制附阀为驱动所述运动组件动作的液动控制装置。In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a Y-type multi-nozzle constant pressure flow regulating valve for hand, electricity and hydraulic, which is characterized in that it includes a valve body with an inlet and an outlet at the bottom, an installation The hydraulic cylinder at the upper opening of the valve body, the bonnet that is buckled upside down on the hydraulic cylinder and installed integrally with the valve body, is inserted through the bonnet hole in the middle of the bonnet from top to bottom and inserted into the valve cavity after passing through the hydraulic cylinder The piston rod at the bottom, the electric drive mechanism and manual drive mechanism that drive the piston rod to move up and down, and the additional valve that automatically adjusts and controls the piston rod to move up and down through the change of liquid pressure in the hydraulic cylinder is the pressure control attached valve; the hydraulic cylinder and the valve cover A diaphragm assembly that divides the inner chamber of the hydraulic cylinder into two chambers, the upper chamber and the lower chamber, and can move up and down with the piston rod is installed between them. The upper chamber is a cavity surrounded by the upper cylinder body of the hydraulic cylinder and the valve cover. , the piston rod passes through the middle of the diaphragm assembly and the diaphragm assembly is set and fixed on the piston rod; the valve body is provided with a valve body hole which communicates with the inlet and the outlet respectively, and the valve body hole is installed The valve seat with multiple nozzle holes, the bottom of the piston rod is equipped with a spray sleeve sliding sleeve used in conjunction with the valve seat with multiple nozzle holes; the piston rod, the diaphragm assembly on the piston rod and the sleeve sleeve form a piston The rod moves up and down and correspondingly controls and adjusts the actual effective opening degree of the multi-nozzle valve seat, that is, the flow capacity; the pressure control attached valve is installed on the outlet conduit that communicates with the outlet, the upper chamber and the lower chamber; The electric drive mechanism and the manual drive mechanism constitute the electric and manual control devices that drive the motion components, and the pressure control valve is a hydraulic control device that drives the motion components.
还包括安装在出口上且实时对出口处的液体压力进行检测的流量压力计,和根据流量压力计所检测信号相应对所述电动控制装置进行自动控制以达到控制活塞杆向上或向下移动的微机控制器;所述流量压力计接微机控制器,所述微机控制器与所述电动控制装置相接。It also includes a flow pressure gauge installed on the outlet to detect the liquid pressure at the outlet in real time, and automatically controls the electric control device according to the signal detected by the flow pressure gauge to control the upward or downward movement of the piston rod. A microcomputer controller; the flow pressure gauge is connected to a microcomputer controller, and the microcomputer controller is connected to the electric control device.
所述电动驱动机构和手动驱动机构组成一个组合式的手、电动一体机,手、电动一体机由电动机、安装在所述电动机动力输出轴上的变速箱和安装在所述变速箱上且与变速箱的动力输入轴相连的手轮,所述变速箱的动力输出主轴与活塞杆的上端部相接且二者间的连接处安装有控制二者连通或断开的电磁切换器。The electric drive mechanism and the manual drive mechanism form a combined hand-electric all-in-one machine, the hand-electric all-in-one machine consists of an electric motor, a gearbox mounted on the power output shaft of the electric motor, and a gearbox mounted on the gearbox and connected to the The power input shaft of the gearbox is connected to the hand wheel, the power output shaft of the gearbox is connected to the upper end of the piston rod, and the connection between the two is installed with an electromagnetic switch to control the connection or disconnection of the two.
所述膜片组件由膜片以及相对固定安装在膜片上下两侧的膜片上压板和膜片下压板组成。The diaphragm assembly is composed of a diaphragm and a diaphragm upper pressing plate and a diaphragm lower pressing plate which are relatively fixedly installed on the upper and lower sides of the diaphragm.
还包括连通进口和所述上腔的进口导管且进口导管上安装有调节阀。It also includes an inlet conduit communicating with the inlet and the upper chamber, and a regulating valve is installed on the inlet conduit.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、结构设计合理且使用操作简便,拆装方便。1. Reasonable structural design and easy operation and disassembly.
2、动作方式灵活且性能可靠,既可电控,又可在失电或无电条件下通过水力自动控制实现恒压调流,在特别需要时,也可人工手动控制实现恒压控制。2. The action mode is flexible and the performance is reliable. It can be controlled electronically, and can realize constant pressure and current regulation through hydraulic automatic control under the condition of power failure or no electricity. When it is particularly necessary, manual control can also be used to realize constant pressure control.
3、功能全且使用效果好,本发明由阀体、多喷孔阀座、喷筒滑套、液压缸、控制附阀、手、电动一体机、电磁切换器等组成,其中多喷孔阀座固接在阀体内孔上,喷筒滑套被置于多喷孔阀座内并通过活塞杆与控制膜片连接,受液压缸压力或手、电动一体机控制,在非智能电动控制时,本发明可以作为电动升降开关,使电磁切换器处于连通状态,即可实现喷筒滑套在多喷孔阀座内的升降,使过流水量增大或减小,实现流量调节;在智能电动调节时,该阀可作为执行器,通过另设微机控制器和流量压力计等,当管道内压力或流量偏离所调整的参数时,微机控制器自动发出调节指令,本执行器通过手、电动一体机改变喷筒滑套位置,流量压力计反馈调节是否到位,进行较正,直到满足原定设置的参数为止。当无电源或突然断电时,本阀即进入水力自动-即液控状态,此时,先通过控制压力附阀整定阀出口压力,当管道流量增大时,压力控制附阀使出口导管过流量增大,液压缸上部压力减小,主阀即喷筒滑套上移,开度加大,过流量增加,使出口恒压保持恒定不变;当流量减小时,压力控制附阀使出口导管过流孔减小,液压缸上部压力增大,喷筒滑套下移,过水量减小,使出口恒压值仍保持不变,从而实现稳定的流量调节,防止水锤事故。3. Full function and good use effect. The present invention is composed of valve body, multi-nozzle valve seat, nozzle sliding sleeve, hydraulic cylinder, control valve, hand, electric integrated machine, electromagnetic switcher, etc., among which the multi-nozzle valve The seat is fixed on the inner hole of the valve body, and the sliding sleeve of the nozzle is placed in the valve seat with multiple nozzle holes and connected with the control diaphragm through the piston rod. It is controlled by the pressure of the hydraulic cylinder or the hand and electric integrated machine. , the present invention can be used as an electric lifting switch, so that the electromagnetic switch is in the connected state, and the lifting of the sliding sleeve of the spray cylinder in the valve seat with multiple nozzle holes can be realized, so that the flow of water can be increased or decreased, and the flow can be adjusted; During electric adjustment, the valve can be used as an actuator. By setting up a microcomputer controller and a flow pressure gauge, etc., when the pressure or flow in the pipeline deviates from the adjusted parameters, the microcomputer controller will automatically issue an adjustment command. The electric all-in-one machine changes the position of the spray tube sliding sleeve, and the flow pressure gauge feedbacks whether the adjustment is in place, and makes corrections until the original set parameters are met. When there is no power supply or sudden power failure, the valve enters into the hydraulic automatic state, that is, the hydraulic control state. At this time, the outlet pressure of the valve is firstly adjusted by controlling the pressure attached valve. When the pipeline flow increases, the pressure control attached valve makes the outlet conduit pass When the flow rate increases, the pressure on the upper part of the hydraulic cylinder decreases, the main valve, that is, the sliding sleeve of the spray tube, moves up, the opening degree increases, and the flow rate increases, so that the constant pressure at the outlet remains constant; when the flow rate decreases, the pressure control valve makes the outlet The flow hole of the conduit is reduced, the pressure on the upper part of the hydraulic cylinder is increased, the sliding sleeve of the spray tube is moved down, and the water flow is reduced, so that the constant pressure value of the outlet remains unchanged, so as to realize stable flow regulation and prevent water hammer accidents.
4、适用范围广,不仅使用供水系统中,而且能有效适用至其它相关技术领域中。4. It has a wide range of applications, not only in water supply systems, but also in other related technical fields.
综上所述,本发明作为一种流量调节阀,当正常流动的流体在管道内需要进行压力或流量调节时,此阀可以通过电控或液控方式实现压力恒定下的流量改变,以抑制或减少压力管道水锤发生的可能性及保证流量调节的平稳可靠性。In summary, the present invention is a flow regulating valve. When the normal flowing fluid needs to be adjusted in pressure or flow in the pipeline, the valve can realize the flow change under constant pressure through electric control or hydraulic control, so as to suppress Or reduce the possibility of water hammer in the pressure pipeline and ensure the stability and reliability of flow regulation.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明第一具体实施例的结构示意图。Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
图2为本发明第二具体实施例的结构示意图。Fig. 2 is a schematic structural diagram of a second specific embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-阀体; 2-多喷孔阀座; 3-喷筒滑套;1-Valve body; 2-Multi-nozzle valve seat; 3-Spray sleeve;
4-出口导管; 5-液压缸; 6-阀盖;4-Outlet conduit; 5-Hydraulic cylinder; 6-Bonnet;
7-压力控制附阀; 8-手轮; 9-手、电动一体机;7-Pressure control attached valve; 8-Hand wheel; 9-Hand, electric all-in-one machine;
10-电磁切换器; 11-活塞杆; 12-调节阀;10-electromagnetic switch; 11-piston rod; 12-regulating valve;
13-膜片上压板; 14-膜片; 15-膜片下压板;13-diaphragm upper platen; 14-diaphragm; 15-diaphragm lower platen;
16-进口导管; 17-进口; 18-出口;16-inlet conduit; 17-inlet; 18-exit;
19-流量压力计; 20-微机控制器。19-flow pressure gauge; 20-microcomputer controller.
具体实施方式Detailed ways
实施例1Example 1
如图1所示,本发明包括底部带有进口17和出口18的阀体1、安装在阀体1上部开口处的液压缸5、倒扣在液压缸5上且与阀体1安装为一体的阀盖6、通过阀盖6中部的阀盖孔由上至下插入且穿过液压缸5后插至阀腔底部的活塞杆11、驱动活塞杆11上下移动的电动驱动机构和手动驱动机构以及通过液压缸5内的液体压力变化自动调整控制活塞杆11上下移动的附加阀门即压力控制附阀7。As shown in Figure 1, the present invention includes a
所述液压缸5和阀盖6间安装有将液压缸5内腔分为上腔和下腔两个腔体且能随活塞杆11上下移动的膜片组件,所述上腔为由液压缸5上部缸体和阀盖6围成的空腔,活塞杆11从所述膜片组件中部穿过且所述膜片组件套装固定在活塞杆11上。所述阀体1内部设置有一分别与进口17和出口18相通的阀体内孔且所述阀体内孔上安装有多喷孔阀座2,活塞杆11底部套装有与多喷孔阀座2相配合使用的喷筒滑套3。所述活塞杆11、套装在活塞杆11上的膜片组件和喷筒滑套3组成一随活塞杆11上下移动且相应对多喷孔阀座2的实际有效开度即过流能力进行控制调整的运动组件。所述压力控制附阀7安装在分别与出口18、上腔和下腔内部相通的出口导管4上。所述喷筒滑套3在多喷孔阀座2内上下移动。A diaphragm assembly is installed between the
综上,所述电动驱动机构和手动驱动机构组成驱动所述运动组件动作的电动和手动控制装置,压力控制附阀7为驱动所述运动组件动作的液动控制装置。To sum up, the electric drive mechanism and the manual drive mechanism constitute the electric and manual control devices for driving the motion components, and the
同时,本发明还包括安装在出口18上且实时对出口18处的液体压力进行检测的流量压力计19,和根据流量压力计19所检测信号相应对所述电动控制装置进行自动控制以达到控制活塞杆11向上或向下移动的微机控制器20。所述流量压力计19接微机控制器20,所述微机控制器20与所述电动控制装置相接。At the same time, the present invention also includes a
本实施例中,所述电动驱动机构和手动驱动机构组成一个组合式的手、电动一体机9,手、电动一体机9由电动机、安装在所述电动机动力输出轴上的变速箱和安装在所述变速箱上且与变速箱的动力输入轴相连的手轮8,所述变速箱的动力输出主轴与活塞杆11的上端部相接且二者间的连接处安装有控制二者连通或断开的电磁切换器10。所述膜片组件由膜片14以及相对固定安装在膜片14中部上下两侧的膜片上压板13和膜片下压板15组成。同时,本发明还包括连通进口17和所述上腔的进口导管16且进口导管16上安装有调节阀12。因而,微机控制器20具体是通过控制所述电动机正反转实现驱动活塞杆11向上或向下移动的目的。所述电磁切换器10的下端套装在活塞杆11上,且其上端与手、电动一体机9的主轴具体是所述变速箱的动力输出固定连接。综上,本实施例中,本发明为一智能型电动控制的手、电、液三用Y型多喷孔恒压调流阀。In this embodiment, the electric drive mechanism and the manual drive mechanism form a combined hand and electric
本发明的工作过程是:所述流量压力计19实时对出口18处的液体压力进行检测并将所检测压力数据同步上传至微机控制器20,微机控制器20对流量压力计19所检测压力进行分析判断并与预先设定的设定值进行比较,当判断得出口18处的液体压力过小时,则向手、电动一体机9具体是电动机发出加大开度的指令;当手、电动一体机9具体是电动机接收到微机控制器20发送来的加大开度的指令后,手、电动一体机9具体是所述电动机逆时针旋转,此时由于处于通电状态,因而电磁切换器10与活塞杆11处于连通状态,活塞杆11以及安装在活塞杆11下端部的喷筒滑套3随手电一体机9旋转向上移动,使多喷孔阀座2开度加大,过流量增加;相反,当手、电动一体机9具体是电动机接收到微机控制器20发送来的减小开度的指令后,手、电动一体机9具体是电动机顺时针旋转,电磁切换器10与活塞杆11仍处于连通状态,活塞杆11以及与安装在活塞杆11下端部的喷筒滑套3随手、电动一体机9旋转向下移动,使多喷孔阀座3的开度减小,过流量减小,直至达到预设的水压流量参数。The working process of the present invention is: the
当系统失电或在无电状态下工作时,本发明则处于完全水力自动状态,先通过压力控制附阀7整定出口18处的液体压力,此时电磁切换器10与活塞杆11处于中断状态,手、电动一体机9与活塞杆11完全脱离,当下游用户或系统流量减小时,与出口导管4相通的压力控制附阀7则会自动控制出口18的过流开度相应减小,过流能力降低,则导致液压缸5上腔的上腔内部压力增大,从而使得所述运动组件下移,关小多喷孔阀座2的开度,增大过流水头损失,自动保持出口18处的压力恒定于事前整定的压力。同理,当系统流量增大时,压力控制附阀7使出口导管4的过流开度增大,过流能力增强,则使得液压缸5上腔压力降低,使所述运动组件上升,开大多喷孔阀座2的开度,减小过流水头损失,同样自动保持出口18处的压力恒定于事前整定的压力。When the system loses power or works under no electricity state, the present invention is in a fully hydraulic automatic state. First, the pressure of the liquid at the
当系统处于停运检修时,可手动使电磁切换器10与活塞杆11连接,通过旋动手轮8即可实现人工开关和调节阀门开度。When the system is out of service for maintenance, the
实施例2Example 2
如图2所示,本实施例中,与实施例1不同的是:本实施例中,未设置实时对出口18处的液体压力进行检测的流量压力计19和对所述电动控制装置进行自动控制以达到控制活塞杆11向上或向下移动的微机控制器20。因而,本实施例中,本发明为非智能电动控制的手、电、液三用Y型多喷孔恒压调流阀。As shown in Figure 2, in this embodiment, the difference from
在非智能电动控制时,本发明可以作为电动升降开关,使电磁切换器10与活塞杆11处于连通状态后,通过手、电动一体机9驱动即可实现喷筒滑套3在多喷孔阀座2内的升降即上下移动,使过流水量增大或减小,实现流量调节。In the case of non-intelligent electric control, the present invention can be used as an electric lifting switch. After the
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US9698650B2 (en) | 2014-06-02 | 2017-07-04 | Regal Beloit America, Inc. | Electric device, gearbox and associated method |
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| CN101929572B (en) * | 2010-09-14 | 2013-01-30 | 上海远安流体设备科技有限公司 | Pneumatic constant pressure valve |
| SE535490C2 (en) * | 2010-12-01 | 2012-08-28 | Tour & Andersson Ab | Control valve |
| CN102022388A (en) * | 2010-12-21 | 2011-04-20 | 湖州机床厂有限公司 | Output flow servo control system of energy accumulator |
| CN102829204B (en) * | 2012-09-10 | 2013-11-06 | 天津百利展发集团有限公司 | Constant flow shutoff-throttle multipurpose valve |
| CN104747780B (en) * | 2015-03-27 | 2017-07-21 | 张凡 | The diaphragm valve of low-pressure opening |
| CN109654269B (en) * | 2017-02-03 | 2020-03-27 | 中国石油化工股份有限公司 | Balance piston type constant pressure valve |
| CN107575583A (en) * | 2017-08-31 | 2018-01-12 | 芜湖凡达机械科技有限公司 | A kind of hydraulic automatic controls diaphragm valve |
| CN113561065A (en) * | 2021-08-10 | 2021-10-29 | 布鲁斯(浙江)精密科技有限公司 | Automatic sand supply mechanism of water cutting machine |
| CN115419725B (en) * | 2022-08-29 | 2025-04-25 | 波盈流体技术(上海)有限公司 | A servo proportional valve with compensation and adjustment function |
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| CN201448443U (en) * | 2009-07-24 | 2010-05-05 | 杨玉思 | Manual, electric and hydraulic three-way Y-shaped multi-spout pressure stabilizing and flow regulating valve |
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| US9698650B2 (en) | 2014-06-02 | 2017-07-04 | Regal Beloit America, Inc. | Electric device, gearbox and associated method |
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