CN101607429A - A kind of two-roll calendar that interchangeable sleeve is installed - Google Patents
A kind of two-roll calendar that interchangeable sleeve is installed Download PDFInfo
- Publication number
- CN101607429A CN101607429A CNA200910069652XA CN200910069652A CN101607429A CN 101607429 A CN101607429 A CN 101607429A CN A200910069652X A CNA200910069652X A CN A200910069652XA CN 200910069652 A CN200910069652 A CN 200910069652A CN 101607429 A CN101607429 A CN 101607429A
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- roller
- roll
- frame
- interchangeable sleeve
- sleeve
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Abstract
A kind of two-roll calendar that interchangeable sleeve is installed.Its mainly comprise frame, liftable roller, interchangeable sleeve roller, roller drive motors, cut rubber roll, cut rubber roll drive motors, trimming device, roll-setting gear and bascule, wherein the roller of interchangeable sleeve is made up of core roller and sleeve.The two-roll calendar that interchangeable sleeve is installed provided by the invention can make sleeve on the roller of interchangeable sleeve on it and core roller when assembling between the two activity fit clearance because of the former of gravity effect thereby all concentrate on sleeve and the minimum point of core roller vertical lower, and its gap of going up point most is zero, can make the gap workload between the roller of adjusting liftable roller and interchangeable sleeve become direct and convenient and swift like this, and the thickness of film and dimensionally stable.In addition, because the roller of interchangeable sleeve is positioned under the liftable roller, so not only be convenient to operating personnel's work, and can shorten the operating time when changing sleeve, and security is good.
Description
Technical field
The present invention relates to a kind of rubber tyre production equipment, particularly relate to a kind of two-roll calendar that interchangeable sleeve is installed that is used for inner liner sizing material compressing tablet and die mould.
Background technology
At present the rubber tyre manufacturing enterprise two-roll calendar that interchangeable sleeve is installed that is used for inner liner sizing material compressing tablet and die mould commonly used mainly comprise frame, interchangeable sleeve roller, liftable roller, cut rubber roll, trimming device, roll-setting gear and bascule, wherein the roller of interchangeable sleeve is made up of core roller and sleeve, can utilize the method for changing sleeve to obtain different products; The roller of described interchangeable sleeve and liftable roller level along the vertical direction are installed on the frame, and can utilize rolling between above-mentioned two rollers to roll film; Cut the rubber roll level and be installed on the frame that is positioned at liftable roller rear, can utilize be installed in the trimming device of cutting rubber roll top will be through rolling and placing the film of cutting the rubber roll surface to be cut to required width; Roll-setting gear is installed in the left and right sides of frame, and be positioned under the two ends of liftable roller, be connected with the bearing body of liftable roller simultaneously, in that it can make upper and lower move in the chute of liftable roller on frame under the drive of roll adjustment motor, to reach the purpose of distance between the roller of regulating interchangeable sleeve and the liftable roller; Bascule is installed on the frame, and is positioned on the roller of interchangeable sleeve, is used to press down an end of core roller when changing sleeve, with holding core roller and sleeve level.But, mainly there is following point in the two-roll calendar that interchangeable sleeve is installed of this prior art: as mentioned above, the liftable roller is positioned under the roller of interchangeable sleeve, owing to the gravity reason, the roller upper bush of interchangeable sleeve and the gap movingly of core roller and fit-up gap all can be superimposed upon between the roll gap adjacent with the liftable roller, when beginning to roll film, film can be eliminated above-mentioned stack fit-up gap under the horizontal pressure effect, thereby the film thickness of calendering is increased and the shape instability, in this case, if want to make film can reach the craft precision requirement, just must adjust roll gap once more, and in general once adjust and be difficult to finish, will prolong the operating time like this, influence production efficiency, and increase energy consumption.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide a kind of roll gap that can reduce to adjust the time, production efficiency height, energy consumption are low, and the save time two-roll calendar that interchangeable sleeve is installed of convenient and handling safety of sleeve exchanging.
In order to achieve the above object, the two-roll calendar that interchangeable sleeve is installed provided by the invention mainly comprise frame, liftable roller, interchangeable sleeve roller, roller drive motors, cut rubber roll, cut rubber roll drive motors, trimming device, roll-setting gear and bascule, wherein the roller of interchangeable sleeve is made up of core roller and sleeve; The lower end of described frame is installed on the ground; The roller of liftable roller and interchangeable sleeve level along the vertical direction is installed on the frame; The roller drive motors is installed in a side of frame, it drags reductor through shaft coupling, the a pair of output shaft of reductor makes the roller of above-mentioned liftable roller and interchangeable sleeve relative to rotating through yielding coupling, universal drive shaft, roll film to utilize rolling between two rollers; Cut the rubber roll level and be installed on the frame at the roller rear that is positioned at interchangeable sleeve, it can be rotated under the drive of cutting the rubber roll drive motors; Trimming device is installed in and is positioned on the frame of cutting rubber roll top, is used for through the calendering of the roller of liftable roller and interchangeable sleeve and place the film of cutting the rubber roll surface to be cut to required width; Roll-setting gear is set in place on the frame of liftable roller top, is used to regulate the roller of interchangeable sleeve and the distance between the liftable roller; Bascule is installed on the frame under the roller that is positioned at interchangeable sleeve.
Described trimming device mainly comprises two rhizoid thick sticks, two motors and two cutting knifes; Wherein two rhizoid thick sticks on the front and back position respectively along being arranged on the frame with the direction of cutting the rubber roll axially parallel, a transmission nut is installed on every rhizoid thick stick, transmission nut is fixed on the guide pillar, guide pillar then links to each other with cutting knife by a cover junctor structure; The output shaft of every motor links to each other with an end of a rhizoid thick stick respectively, thereby can drive leading screw rotates, drive cutting knife along axially the moving of leading screw by transmission nut, guide pillar and bindiny mechanism simultaneously, with the distance adjustment between two cutting knifes to the required width of film.
Described every cover junctor structure comprises slide block holder, line slideway auxiliary, lifter plate, the first pillar anchor clamps, pillar, second pillar anchor clamps and the support; Wherein the slide block holder links to each other with sliding shoe on guide pillar and the line slideway auxiliary simultaneously, and the line slideway on the line slideway auxiliary then joins with lifter plate; The first pillar anchor clamps are installed in the lower end of lifter plate; One end of pillar is connected on the first pillar anchor clamps, and the other end connects the second pillar anchor clamps; Support is fixed on the second pillar anchor clamps, and cutting knife then is fixed on the support.
Described trimming device also comprises four cylinders, wherein on each slide block holder two cylinders is installed, and the piston rod of two cylinders links to each other with a lifter plate simultaneously, is used to promote cutting knife when stopping to produce.
Described roll-setting gear respectively is provided with a cover at the two ends of liftable roller, and every cover comprises two oil cylinders and elevating mechanism; Wherein two oil cylinder symmetries are installed in position before and after the upper lateral part of frame, and the piston rod on two oil cylinders links to each other with the bearing block of liftable roller simultaneously; The upper end of elevating mechanism is connected on the frame, and the lower end then joins with bearing block.
Described bascule comprises two oil cylinders and is the frame that presses down of gate-type; Wherein two oil cylinders are installed in a side lower part of frame by supporting seat, and the piston rod on each oil cylinder links to each other with two lower ends that press down frame, press down the end outside that frame then is sleeved on core roller on the roller of interchangeable sleeve.
The two-roll calendar that interchangeable sleeve is installed provided by the invention can make sleeve on the roller of interchangeable sleeve on it and core roller when assembling between the two activity fit clearance because of the former of gravity effect thereby all concentrate on sleeve and the minimum point of core roller vertical lower, and its gap of going up point most is zero, can make the gap workload between the roller of adjusting liftable roller and interchangeable sleeve become direct and convenient and swift like this, and the thickness of film and dimensionally stable.In addition, because the roller of interchangeable sleeve is positioned under the liftable roller, so not only be convenient to operating personnel's work, and can shorten the operating time when changing sleeve, and security is good.
Description of drawings
Fig. 1 is the two-roll calendar structural front view that interchangeable sleeve is installed provided by the invention.
Fig. 2 is the two-roll calendar structure vertical view that interchangeable sleeve is installed provided by the invention.
Fig. 3 be among Fig. 1 A-A to cutaway view.
Fig. 4 is roll-setting gear structural representation in the two-roll calendar that interchangeable sleeve is installed provided by the invention.
Fig. 5 be among Fig. 1 B-B to cutaway view.
Fig. 6 is trimming device structural representation in the two-roll calendar that interchangeable sleeve is installed provided by the invention.
Fig. 7 is the side view of Fig. 6.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the two-roll calendar that interchangeable sleeve is installed provided by the invention is elaborated.
As Fig. 1～shown in Figure 7, the two-roll calendar that interchangeable sleeve is installed provided by the invention mainly comprise frame 1, liftable roller 2, interchangeable sleeve roller 3, roller drive motors 4, cut rubber roll 5, cut rubber roll drive motors 6, trimming device 7, roll-setting gear 8 and bascule 9, wherein the roller 3 of interchangeable sleeve is made up of core roller 11 and sleeve; The lower end of described frame 1 is installed on the ground; The roller 3 of liftable roller 2 and interchangeable sleeve level along the vertical direction is installed on the frame 1; Roller drive motors 4 is installed in a side of frame 1, it drags reductor 10 through shaft coupling, the a pair of output shaft of reductor 10 makes the roller 3 of above-mentioned liftable roller 2 and interchangeable sleeve relative to rotating through yielding coupling, universal drive shaft, roll film to utilize rolling between two rollers; Cut rubber roll 5 levels and be installed on the frame 1 at roller 3 rears that are positioned at interchangeable sleeve, it can be rotated under the drive of cutting rubber roll drive motors 6; Trimming device 7 is installed in and is positioned on the frame 1 of cutting rubber roll 5 tops, is used for through the calendering of the roller 3 of liftable roller 2 and interchangeable sleeve and place the film of cutting rubber roll 5 surfaces to be cut to required width; Roll-setting gear 8 is set in place on the frame 1 of liftable roller 2 tops, is used to regulate the roller 3 of interchangeable sleeve and the distance between the liftable roller 2; Bascule 9 is installed on the frame 1 under the roller 3 that is positioned at interchangeable sleeve.
Described trimming device 7 mainly comprises two rhizoid thick sticks 19, two motors 20 and two cutting knifes 21; Wherein two rhizoid thick sticks 19 on the front and back position respectively along being arranged on the frame 1 with the direction of cutting rubber roll 5 axially parallels, a transmission nut 22 is installed on every rhizoid thick stick 19, transmission nut 22 is fixed on the guide pillar 23, and guide pillar 23 then links to each other with cutting knife 21 by a cover junctor structure 24; The output shaft of every motor 20 links to each other with an end of a rhizoid thick stick 19 respectively, thereby can drive leading screw 19 rotates, drive cutting knifes 21 along axially the moving of leading screw 19 by transmission nut 22, guide pillar 23 and bindiny mechanism 24 simultaneously, with the distance adjustment of 21 of two cutting knifes to the required width of film.
Described every cover junctor structure 24 comprises slide block holder 25, line slideway auxiliary 26, lifter plate 27, the first pillar anchor clamps 28, pillar 29, the second pillar anchor clamps 30 and support 31; Wherein slide block holder 25 links to each other with sliding shoe on guide pillar 23 and the line slideway auxiliary 26 simultaneously, and the line slideway on the line slideway auxiliary 26 then joins with lifter plate 27; The first pillar anchor clamps 28 are installed in the lower end of lifter plate 27; One end of pillar 29 is connected on the first pillar anchor clamps 28, and the other end connects the second pillar anchor clamps 30; Support 31 is fixed on the second pillar anchor clamps 30, and cutting knife 21 then is fixed on the support 31.
Described trimming device 7 also comprises four cylinders 32, and the piston rod that 32, two cylinders 32 of two cylinders wherein are installed on each slide block holder 25 links to each other with a lifter plate 27 simultaneously, is used to promote cutting knife 21 when stopping to produce.
Described roll-setting gear 8 respectively is provided with a cover at the two ends of liftable roller 2, and every cover comprises two oil cylinders 16 and elevating mechanism 17; Wherein two oil cylinder 16 symmetries are installed in position before and after the upper lateral part of frame 1, and the piston rod on two oil cylinders 16 links to each other with the bearing block 18 of liftable roller 2 simultaneously; The upper end of elevating mechanism 17 is connected on the frame 1, and the lower end then joins with bearing block 18.When needs regulate between the roller 3 of interchangeable sleeve and the liftable roller 2 apart from the time, at first utilize elevating mechanism 17 to drive upper and lower moving in the chute of liftable roller 2 on frame 1, utilize oil cylinder 16 to eliminate gap between elevating mechanism 17 upper screw rods and the screw then, to keep the consistency of thickness of film.
What described bascule 9 comprised two oil cylinders 12 and was gate-type presses down frame 13; Wherein two oil cylinders 12 are installed in a side lower part of frame 1 by supporting seat 14, and the piston rod on each oil cylinder 12 links to each other with two lower ends that press down frame 13, press down the end outside that frame 13 then is sleeved on core roller 11 on the roller 3 of interchangeable sleeve.When obtaining different products when the sleeve on the roller 3 of needs replacing interchangeable sleeve, need an end of core roller 11 is separated with frame 1, even this end is vacant state, so that pull out sleeve, need utilize bascule 9 to press down the other end of core roller 11 this moment, is in level with holding core roller 11.
Claims (6)
1, a kind of two-roll calendar that interchangeable sleeve is installed, it is characterized in that: the described two-roll calendar that interchangeable sleeve is installed mainly comprise frame (1), liftable roller (2), interchangeable sleeve roller (3), roller drive motors (4), cut rubber roll (5), cut rubber roll drive motors (6), trimming device (7), roll-setting gear (8) and bascule (9), wherein the roller of interchangeable sleeve (3) is made up of core roller (11) and sleeve; The lower end of described frame (1) is installed on the ground; The roller (3) of liftable roller (2) and interchangeable sleeve level along the vertical direction is installed on the frame (1); Roller drive motors (4) is installed in a side of frame (1), it drags reductor (10) through shaft coupling, the a pair of output shaft of reductor (10) makes the roller (3) of above-mentioned liftable roller (2) and interchangeable sleeve relative to rotating through yielding coupling, universal drive shaft, roll film to utilize rolling between two rollers; Cut rubber roll (5) level and be installed on the frame (1) at roller (3) rear that is positioned at interchangeable sleeve, it can be rotated under the drive of cutting rubber roll drive motors (6); Trimming device (7) is installed in and is positioned on the frame (1) of cutting rubber roll (5) top, is used for through the calendering of the roller (3) of liftable roller (2) and interchangeable sleeve and place and cut the surperficial film of rubber roll (5) and be cut to required width; Roll-setting gear (8) is set in place on the frame (1) of liftable roller (2) top, is used to regulate the roller (3) of interchangeable sleeve and the distance between the liftable roller (2); Bascule (9) is installed on the frame (1) under the roller (3) that is positioned at interchangeable sleeve.
2, the two-roll calendar that interchangeable sleeve is installed according to claim 1 is characterized in that: described trimming device (7) mainly comprises two rhizoid thick sticks (19), two motors (20) and two cutting knifes (21); Wherein two rhizoid thick sticks (19) on the front and back position respectively along being arranged on the frame (1) with the direction of cutting rubber roll (5) axially parallel, every rhizoid thick stick (19) is gone up a transmission nut (22) is installed, transmission nut (22) is fixed on the guide pillar (23), and guide pillar (23) then links to each other with cutting knife (21) by a cover junctor structure (24); The output shaft of every motor (20) links to each other with an end of a rhizoid thick stick (19) respectively, thereby can drive leading screw (19) rotates, drive cutting knife (21) along axially the moving of leading screw (19) by transmission nut (22), guide pillar (23) and bindiny mechanism (24) simultaneously, with the distance adjustment between two cutting knifes (21) to the required width of film.
3, the two-roll calendar that interchangeable sleeve is installed according to claim 2 is characterized in that: described every cover junctor structure (24) comprises slide block holder (25), line slideway auxiliary (26), lifter plate (27), the first pillar anchor clamps (28), pillar (29), the second pillar anchor clamps (30) and support (31); Wherein slide block holder (25) links to each other with sliding shoe on guide pillar (23) and the line slideway auxiliary (26) simultaneously, and the line slideway on the line slideway auxiliary (26) then joins with lifter plate (27); The first pillar anchor clamps (28) are installed in the lower end of lifter plate (27); One end of pillar (29) is connected on the first pillar anchor clamps (28), and the other end connects the second pillar anchor clamps (30); Support (31) is fixed on the second pillar anchor clamps (30), and cutting knife (21) then is fixed on the support (31).
4, the two-roll calendar that interchangeable sleeve is installed according to claim 2, it is characterized in that: described trimming device (7) also comprises four cylinders (32), wherein on each slide block holder (25) two cylinders (32) are installed, the piston rod of two cylinders (32) links to each other with a lifter plate (27) simultaneously, is used to promote cutting knife (21) when stopping to produce.
5, the two-roll calendar that interchangeable sleeve is installed according to claim 1 is characterized in that: described roll-setting gear (8) respectively is provided with a cover at the two ends of liftable roller (2), and every cover comprises two oil cylinders (16) and elevating mechanism (17); Wherein two oil cylinders (16) symmetry is installed in the position, upper lateral part front and back of frame (1), and the piston rod on two oil cylinders (16) links to each other with the bearing block (18) of liftable roller (2) simultaneously; The upper end of elevating mechanism (17) is connected on the frame (1), and the lower end then joins with bearing block (18).
6, the two-roll calendar that interchangeable sleeve is installed according to claim 1 is characterized in that: what described bascule (9) comprised two oil cylinders (12) and was gate-type presses down frame (13); Wherein two oil cylinders (12) are installed in a side lower part of frame (1) by supporting seat (14), and the piston rod on each oil cylinder (12) links to each other with two lower ends that press down frame (13), presses down the end outside that frame (13) then is sleeved on the last core roller (11) of roller (3) of interchangeable sleeve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA200910069652XA CN101607429A (en) | 2009-07-09 | 2009-07-09 | A kind of two-roll calendar that interchangeable sleeve is installed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA200910069652XA CN101607429A (en) | 2009-07-09 | 2009-07-09 | A kind of two-roll calendar that interchangeable sleeve is installed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101607429A true CN101607429A (en) | 2009-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA200910069652XA Pending CN101607429A (en) | 2009-07-09 | 2009-07-09 | A kind of two-roll calendar that interchangeable sleeve is installed |
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| Country | Link |
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| CN (1) | CN101607429A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101973691A (en) * | 2010-08-30 | 2011-02-16 | 河南安彩高科股份有限公司 | Device and method for replacing calenders |
| CN103978616A (en) * | 2014-04-30 | 2014-08-13 | 桂林合众国际橡塑机械制造有限公司 | Roller safety protection device |
| CN104420413A (en) * | 2013-08-27 | 2015-03-18 | 哈姆股份公司 | Quick-change tool holder for a compaction drum for a soil compactor |
| CN104690757A (en) * | 2015-02-04 | 2015-06-10 | 大连橡胶塑料机械股份有限公司 | Edge cutting device with automatic edge returning function |
| CN112440419A (en) * | 2019-08-27 | 2021-03-05 | 嘉和橡塑工业(昆山)有限公司 | Rubber raw material calendering equipment |
| CN117162288A (en) * | 2023-11-03 | 2023-12-05 | 泉州金钻机械有限公司 | Efficient numerical control profiling machine |
-
2009
- 2009-07-09 CN CNA200910069652XA patent/CN101607429A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101973691A (en) * | 2010-08-30 | 2011-02-16 | 河南安彩高科股份有限公司 | Device and method for replacing calenders |
| CN104420413A (en) * | 2013-08-27 | 2015-03-18 | 哈姆股份公司 | Quick-change tool holder for a compaction drum for a soil compactor |
| US9382673B2 (en) | 2013-08-27 | 2016-07-05 | Hamm Ag | Quick-change tool holder for a compaction drum for a soil compactor |
| CN103978616A (en) * | 2014-04-30 | 2014-08-13 | 桂林合众国际橡塑机械制造有限公司 | Roller safety protection device |
| CN104690757A (en) * | 2015-02-04 | 2015-06-10 | 大连橡胶塑料机械股份有限公司 | Edge cutting device with automatic edge returning function |
| CN112440419A (en) * | 2019-08-27 | 2021-03-05 | 嘉和橡塑工业(昆山)有限公司 | Rubber raw material calendering equipment |
| CN117162288A (en) * | 2023-11-03 | 2023-12-05 | 泉州金钻机械有限公司 | Efficient numerical control profiling machine |
| CN117162288B (en) * | 2023-11-03 | 2024-02-27 | 泉州金钻机械有限公司 | Efficient numerical control profiling machine |
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Open date: 20091223 |