CN101607284A - Thin-wall product warping edge shaper and shaping methods - Google Patents
Thin-wall product warping edge shaper and shaping methods Download PDFInfo
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- CN101607284A CN101607284A CNA2009100317970A CN200910031797A CN101607284A CN 101607284 A CN101607284 A CN 101607284A CN A2009100317970 A CNA2009100317970 A CN A2009100317970A CN 200910031797 A CN200910031797 A CN 200910031797A CN 101607284 A CN101607284 A CN 101607284A
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Abstract
The present invention relates to a kind of thin-wall product warping edge shaper and shaping methods, it is characterized in that comprising frame, control system, working plate, cover half, on cover half, be provided with a sensor at least, at least one cover dynamic model reshaping device device is around cover half, the ejecting mechanism device is on the frame below the cover half, and the termination of push rod abuts in the edge of cover half.A kind of thin-wall product warping edge shaper disclosed by the invention has substituted the mode of manual shaping in the prior art, and product surface is smooth, and outward appearance can not answered shaping and be exerted an influence; And product size also can be guaranteed, and has improved the qualification rate of product, and CSAT is improved greatly; Shaping operation time is short, has improved production efficiency, has alleviated operator's labour intensity.
Description
Technical field
The present invention relates to a kind of shaping device, especially relate to a kind of thin-wall product warping edge shaper and utilize this trimmer to carry out the method for thin-wall product warping edge shaping.
Background technology
Along with processing technologys such as spot welding, riveting being extensive use of on household electrical appliances, automobile and other industries thin-walled panel beating product; owing to the smaller reason of its stress point; the edge of thin-wall product through regular meeting warpage takes place, so the outward appearance of product and appearance and size have been subjected to seriously influencing.For outward appearance and the appearance and size that makes product satisfies the further requirement of assembling, can reduce production costs simultaneously, need carry out shaping to the product warping edge, common way is repeatedly to knock with hammer the warping edge of product is manual at present, perhaps filing is carried out on the warpage limit, thereby reach the requirement of product design size with file.These two kinds of shaping mode operators' labour intensity is big, and production efficiency is lower; And when hammer knocks, can make the appearance of product produce pit or cause the overlay coating of material such as galvanized sheet to come off, thereby influence the outward appearance of product, hammer knocking repeatedly puted forth effort inequality, and instability also can appear in the size of product, has reduced the qualification rate of product; With the warpage limit of file filing product, also can have a strong impact on the outward appearance of product.
Summary of the invention
The applicant has carried out research and has improved at above-mentioned problem, and a kind of thin-wall product warping edge shaper and shaping methods are provided, guarantee the appearance and size and the appearance requirement of product, improve the qualification rate of product, the labour intensity that alleviates the operator is big, enhances productivity.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of thin-wall product warping edge shaper comprises:
Frame;
Control system, device is on frame, and it comprises electric-control system, atmospheric control and hydraulic control system;
Working plate is arranged on the frame top;
Cover half, fixture is on working plate;
Sensor has a sensor device at least on cover half;
The dynamic model reshaping device, at least one cover dynamic model reshaping device device is around cover half, and the dynamic model reshaping device comprises hydraulic jack, dynamic model and bracing frame, and support frame device is on working plate, the cylinder apparatus of hydraulic jack is on bracing frame, and dynamic model is connected the piston rod end of hydraulic jack;
Ejecting mechanism, device is on the frame below the cover half, and ejecting mechanism comprises liftout cylinder and push rod, and the cylinder apparatus of liftout cylinder is on frame, and push rod connects the piston rod of liftout cylinder, and the termination of push rod abuts in the edge of cover half.
A kind of thin-wall product warping edge shaping methods adopts above-mentioned trimmer to carry out shaping, comprises the steps:
A, treat that the product of shaping is positioned on the cover half, treat by the sensor sensing that is positioned on the described cover half whether the product of shaping steadily is placed on the described cover half, if treating the product of shaping places steadily, induced signal is transferred to control system, start the shaping action, enter step B, otherwise control system is after carrying out the time-delay order, equipment alarm reapposes the product for the treatment of shaping;
B, shaping action launching, dynamic model stretches out with the piston rod of hydraulic jack, until being clamped in by the warping edge of shaping product between described dynamic model and the described cover half, realizes the shaping to product;
C, shaping action are finished, and described dynamic model bounces back when resetting with the piston rod of hydraulic jack, and ejecting mechanism is activated, and the liftout cylinder promotes push rod and moves upward, and the product that shaping is finished ejects described cover half, and described liftout cylinder resets.
Technique effect of the present invention is:
A kind of thin-wall product warping edge shaper disclosed by the invention has substituted the mode of manual shaping in the prior art, and product surface is smooth, and outward appearance is not answered shaping and exerted an influence; And product size also can be guaranteed, and has improved the qualification rate of product, and CSAT is improved greatly; Shaping operation time is short, has improved production efficiency, has alleviated operator's labour intensity.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing specific structural features of the present invention is described in further detail.
As shown in Figure 1, the present invention includes frame 2 and control system 6, control system 6 devices are on frame 2, and control system 6 comprises electric-control system, atmospheric control and hydraulic control system, and it manufactures and designs by prior art, controls each several part co-operating of the present invention.Working plate 3 is fixedly installed on frame 2 tops, and cover half 9 fixtures are on working plate 3, and the shape of cover half 9 is identical with the product that needs shaping.At least one sensor 10 device is on cover half 9, sensor 10 is in order to judge whether the product that needs shaping is placed steadily at cover half 9, if treat that the shaping product is placed steadily on cover half 9, sensor 10 will transfer to control system 6 to signal, and wherein the configuration quantity of sensor 10 can be according to the shape and the size decision of the product of need shaping.The both sides device of cover half 9 has two cover dynamic model reshaping devices 11, the configuration quantity of dynamic model reshaping device 11 according to the needs device of need shaping product around cover half, dynamic model reshaping device 11 comprises hydraulic jack 1, dynamic model 5 and bracing frame 4, on the bracing frame 4 device busy platens 3, the cylinder apparatus of hydraulic jack 1 is on bracing frame 4, dynamic model 5 is connected the piston rod end of hydraulic jack 1, when the piston rod of hydraulic jack 1 stretches out, need the warping edge of shaping product to be pressed between dynamic model 5 and the cover half 9, thereby realize the purpose of shaping.Ejecting mechanism 12 devices are on the frame below the cover half 92, ejecting mechanism 12 comprises liftout cylinder 7 and push rod 8, the cylinder apparatus of liftout cylinder 7 is on frame 2, push rod 8 is connected the piston rod of liftout cylinder 7, the termination of push rod 8 abuts in the edge of cover half 9, the piston rod of liftout cylinder 7 stretches out, and the product of shaping being finished by push rod 8 ejects.
Set forth the method that adopts this trimmer the thin-wall product warping edge to be carried out shaping below in conjunction with Fig. 1.
During use, start the play button opening device, control system 6 is sent the time-delay order, the product for the treatment of shaping is positioned on the cover half 9 that is fixed on the working plate 3, be not placed on cover half 9 as fruit product and put in place, sensor 10 will can't accept signal, and control system 6 is after carrying out the time-delay order, equipment alarm need reappose and treat the shaping product.Be placed on cover half 9 steadily if treat the shaping product, sensor 10 will transfer to control system 6 to signal, the shaping action launching.Hydraulic jack 1 fixture is on bracing frame 4, to bear the reaction force that produces in the shaping process, after the shaping action launching, dynamic model 5 stretches out with the piston rod of hydraulic jack 1, until being clamped in by the warping edge of shaping product between dynamic model 5 and the cover half 9, realize shaping to product.After the shaping action was finished, dynamic model 5 was with the piston rod retraction of hydraulic jack 1, and dynamic model 5 begins to reset, meanwhile control system 6 is sent the time-delay order, when dynamic model 5 resetted fully by the time, ejecting mechanism 12 started, and liftout cylinder 7 promotes push rod 8 and moves upward, the product that shaping is finished ejects cover half 9, control system 6 is sent time-delay order, take out orthopedic product by the time after, liftout cylinder 7 resets, the shaping process finishes, and can continue the operation of shaping next time.
It should be noted that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (2)
1. thin-wall product warping edge shaper, comprise frame, working plate, control system, described working plate is arranged on described frame top, described control system device is on described frame, and described control system comprises electric-control system, atmospheric control and hydraulic control system, it is characterized in that: also comprise:
Cover half is fixed device on described working plate;
Sensor has a sensor device at least on described cover half, is used for induced signal is transferred to described control system;
The dynamic model reshaping device, at least one cover dynamic model reshaping device device is around described cover half, described dynamic model reshaping device comprises hydraulic jack, dynamic model and bracing frame, the support frame as described above device is on described working plate, the cylinder apparatus of described hydraulic jack is on support frame as described above, and described dynamic model is connected the piston rod end of described hydraulic jack;
Ejecting mechanism, device is on the described frame below the described cover half, and described ejecting mechanism comprises liftout cylinder and push rod, and the cylinder apparatus of described liftout cylinder is on described frame, described push rod connects the piston rod of described liftout cylinder, and the termination of described push rod abuts in the edge of described cover half.
2, a kind of thin-wall product warping edge shaping methods adopts the described trimmer of claim 1 to carry out shaping, comprises the steps:
A, treat that the product of shaping is positioned on the cover half, treat by the sensor sensing that is positioned on the described cover half whether the product of shaping steadily is placed on the described cover half, if treating the product of shaping places steadily, induced signal is transferred to control system, start the shaping action, enter step B, otherwise control system is after carrying out the time-delay order, equipment alarm reapposes the product for the treatment of shaping;
B, shaping action launching, dynamic model stretches out with the piston rod of hydraulic jack, until being clamped in by the warping edge of shaping product between described dynamic model and the described cover half, realizes the shaping to product;
C, shaping action are finished, and described dynamic model bounces back when resetting with the piston rod of hydraulic jack, and ejecting mechanism is activated, and the liftout cylinder promotes push rod and moves upward, and the product that shaping is finished ejects described cover half, and described liftout cylinder resets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100317970A CN101607284B (en) | 2009-06-24 | 2009-06-24 | Warping edge shaper and shaping method of thin-wall product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100317970A CN101607284B (en) | 2009-06-24 | 2009-06-24 | Warping edge shaper and shaping method of thin-wall product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101607284A true CN101607284A (en) | 2009-12-23 |
| CN101607284B CN101607284B (en) | 2011-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100317970A Expired - Fee Related CN101607284B (en) | 2009-06-24 | 2009-06-24 | Warping edge shaper and shaping method of thin-wall product |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102847820A (en) * | 2012-09-19 | 2013-01-02 | 天津汽车模具股份有限公司 | Upturning structure assembly based on hydraulic mechanism |
| CN108672576A (en) * | 2018-05-24 | 2018-10-19 | 鹰普（中国）有限公司 | A kind of thin-walled tube body class part reshaping clamp |
| CN109909323A (en) * | 2017-12-13 | 2019-06-21 | 深圳它石装备技术股份有限公司 | The hydraulic reshaper of full-automatic four axis of one kind and its shaping methods |
| CN110038940A (en) * | 2019-05-05 | 2019-07-23 | 珠海格力智能装备有限公司 | Nozzle trimming device |
| CN110560511A (en) * | 2019-09-19 | 2019-12-13 | 深圳市鑫迪科技有限公司 | Shaping process for deformed irregular thin-wall part |
-
2009
- 2009-06-24 CN CN2009100317970A patent/CN101607284B/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102847820A (en) * | 2012-09-19 | 2013-01-02 | 天津汽车模具股份有限公司 | Upturning structure assembly based on hydraulic mechanism |
| CN102847820B (en) * | 2012-09-19 | 2014-09-17 | 天津汽车模具股份有限公司 | Upturning structure assembly based on hydraulic mechanism |
| CN109909323A (en) * | 2017-12-13 | 2019-06-21 | 深圳它石装备技术股份有限公司 | The hydraulic reshaper of full-automatic four axis of one kind and its shaping methods |
| CN108672576A (en) * | 2018-05-24 | 2018-10-19 | 鹰普（中国）有限公司 | A kind of thin-walled tube body class part reshaping clamp |
| CN110038940A (en) * | 2019-05-05 | 2019-07-23 | 珠海格力智能装备有限公司 | Nozzle trimming device |
| CN110038940B (en) * | 2019-05-05 | 2020-07-24 | 珠海格力智能装备有限公司 | Pipe orifice finishing device |
| CN110560511A (en) * | 2019-09-19 | 2019-12-13 | 深圳市鑫迪科技有限公司 | Shaping process for deformed irregular thin-wall part |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101607284B (en) | 2011-05-18 |
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Application publication date: 20091223 Assignee: WUXI JEFF PRECISION CO., LTD. Assignor: Wuxi XiongWei Precision-Machinery Works Contract record no.: 2014320000157 Denomination of invention: Warping edge shaper and shaping method of thin-wall product Granted publication date: 20110518 License type: Exclusive License Record date: 20140306 |
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Effective date of registration: 20160831 Address after: 214024 Wuxi Province Road, Jiangsu Province Liang Dong Road, No. 99 Patentee after: Wuxi grand Seiko technology Co., Ltd. Address before: 214024, No. 68, B District, famous hi tech Industrial Park, Nanchang District, Jiangsu, Wuxi Patentee before: Wuxi XiongWei Precision-Machinery Works |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110518 Termination date: 20180624 |
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| CF01 | Termination of patent right due to non-payment of annual fee |