CN101602163A - Numerical-control turn-milling machine tool - Google Patents
Numerical-control turn-milling machine tool Download PDFInfo
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- CN101602163A CN101602163A CNA2008100168187A CN200810016818A CN101602163A CN 101602163 A CN101602163 A CN 101602163A CN A2008100168187 A CNA2008100168187 A CN A2008100168187A CN 200810016818 A CN200810016818 A CN 200810016818A CN 101602163 A CN101602163 A CN 101602163A
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Abstract
Description
技术领域: Technical field:
本发明属机床技术领域,具体涉及一种的车铣多边轴零件、盆齿和伞齿零件用的数控车铣机床。The invention belongs to the technical field of machine tools, and in particular relates to a numerically controlled turning and milling machine tool for turning and milling polygonal shaft parts, basin gears and bevel gear parts.
背景技术: Background technique:
目前,加工的小型轴零件、盆齿和伞齿零件多是采用传统的车削和铣削技术加工,车削加工特点是工件旋转刀具静止,铣削加工特点是刀具旋转工件静止,当需要加工两端或某个部位为三角、四角、六角等多边轴零件时,需要多次装夹和定位分工序加工而成,其缺点是操作复杂、加工效率低、易形成累积公差、精度差、成本高;而采用加工中心加工,其存加工中心在价格昂贵,存在分度误差、效率低、加工成本高的缺陷。At present, the processing of small shaft parts, pot teeth and bevel gear parts is mostly processed by traditional turning and milling technology. When a part is a triangular, quadrangular, hexagonal and other polygonal shaft parts, it needs to be processed by multiple clamping and positioning processes. The disadvantages are complex operation, low processing efficiency, easy to form cumulative tolerances, poor precision, and high cost; Machining center processing, the storage processing center is expensive, and has the defects of indexing error, low efficiency and high processing cost.
发明内容: Invention content:
本发明的目的是提供一种操作简单,效率高,能提高加工精度的,生产成本低的数控车铣机床。The object of the present invention is to provide a numerically controlled turning and milling machine tool with simple operation, high efficiency, improved machining accuracy and low production cost.
本发明的技术方案是:一种数控车铣机床,由床身、驱动电机、齿轮变速箱、数控装置和数控装置控制的装夹工件用的旋转液压夹具及可移动托板装置组成,齿轮变速箱输入轴通过皮带轮和三角传动带与驱动电机转轴相连,还与旋转液压夹具轴相连,其特征是:所述的可移动托板装置包括可沿床身纵向做直线运动的大托板和可沿床身横向做直线运动的小托板组成;大托板位于床身上的直线导规上,小托板位于大托板上设有的直线导规上;小托板上设有电子刀台和铣刀台;铣刀台的刀盘转轴与齿轮变速箱的输出轴同步运转连接;在电子刀台刀盘上设有多把车刀,铣刀台)的刀盘上可根据铣方的需要均布设有多把铣刀。The technical solution of the present invention is: a CNC turning and milling machine tool, which is composed of a bed, a driving motor, a gear box, a numerical control device, and a rotary hydraulic fixture for clamping workpieces controlled by the numerical control device and a movable pallet device. The input shaft of the box is connected with the rotating shaft of the drive motor through a pulley and a V-belt, and is also connected with the shaft of the rotary hydraulic fixture. The bed is composed of small pallets that move linearly in the horizontal direction; the large pallet is located on the linear guide on the bed, and the small pallet is located on the linear guide provided on the large pallet; the small pallet is equipped with an electronic knife table and Milling cutter table; the rotating shaft of the cutter head of the milling cutter table is synchronously connected with the output shaft of the gear box; there are multiple turning tools on the cutter head of the electronic tool table, and the cutter head of the milling cutter table) can be used according to the needs of milling. A plurality of milling cutters are evenly distributed.
其中,所述的大托板沿床身纵向做直线运动是由数控装置控制的安装于床身上的伺服电机驱动丝杆带动大托板下侧上的丝母来实现的。Wherein, the linear movement of the large pallet along the longitudinal direction of the bed is realized by the servo motor mounted on the bed controlled by the numerical control device to drive the screw rod to drive the nut on the underside of the large pallet.
所述的小托板沿床身横向做直线运动是由数控装置控制的安装于大托板上的伺服电机驱动丝杆带动小托板下侧上的丝母来实现的。The linear movement of the small pallet along the lateral direction of the bed is realized by the servo motor driven screw rod installed on the large pallet controlled by the numerical control device to drive the nuts on the lower side of the small pallet.
所述的铣刀台的刀盘转轴与齿轮变速箱的输出轴同步运转连接是齿轮变速箱的输出轴采用花键轴,轴上设有同步大齿轮通过同步齿形带与刀盘转轴上的同步小齿轮相连;在同步齿形带的侧面压接涨紧轮,涨紧轮与恒压气缸活塞杆相连。The cutterhead rotating shaft of the milling cutter table is synchronously connected with the output shaft of the gear box. The output shaft of the gear box adopts a spline shaft, and the shaft is provided with a synchronous large gear through a synchronous toothed belt and the shaft of the cutterhead. The synchronous pinion is connected; the tensioner wheel is crimped on the side of the synchronous toothed belt, and the tensioner wheel is connected with the piston rod of the constant pressure cylinder.
由于采用上述技术方案,工件与铣刀同时旋转,大托板沿床身纵向移动,小托板上的铣刀台和电子刀台在大托板上沿床身横向移动,加工工件时,先根据工件的外形尺寸编程输入数控装置内,在数控装置的控制下,通过两个伺服电机,控制电子刀台刀具及铣刀台上的铣刀工作,完成对工件的加工。因而具有能结构紧凑、制造成本较低,操作简单,效率高,兼具铣削功能、自动完成轴类零件槽、方、曲面、球面及螺旋多边体和盆齿、伞齿零件齿的加工,且加工工序实现自动化,加工精度高,分度精确,生产成本低的优点。Due to the adoption of the above technical scheme, the workpiece and the milling cutter rotate at the same time, the large pallet moves longitudinally along the bed, and the milling cutter table and electronic tool table on the small pallet move laterally along the bed on the large pallet. When processing the workpiece, first According to the external dimensions of the workpiece, the programming is input into the numerical control device. Under the control of the numerical control device, two servo motors are used to control the work of the electronic knife table cutter and the milling cutter on the milling table to complete the processing of the workpiece. Therefore, it has the advantages of compact structure, low manufacturing cost, simple operation, high efficiency, and milling function, which can automatically complete the processing of shaft parts grooves, square, curved surfaces, spherical surfaces and spiral polygons, basin teeth, bevel teeth, and The processing procedure is automated, the processing precision is high, the indexing is accurate, and the production cost is low.
附图说明: Description of drawings:
以下结合附图和具体实施例来对本发明的技术方案做详细说明。The technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1的右视图;Fig. 2 is the right view of Fig. 1;
图3是图1的A-A剖视图。Fig. 3 is a sectional view along line A-A of Fig. 1 .
具体实施方式: Detailed ways:
参考图1-3,一种数控车铣机床,由床身1、驱动电机、齿轮变速箱2、数控装置3和数控装置控制的装夹工件用的旋转液压夹具及可移动托板装置组成,齿轮变速箱2输入轴通过皮带轮和三角传动带与驱动电机转轴相连,还与旋转液压夹具轴相连,所述的可移动托板装置包括可沿床身纵向做直线运动的大托板4和可沿床身横向做直线运动的小托板5组成;大托板4位于床身上的直线导规6上,小托板5位于大托板4上设有的直线导规上;大托板4沿床身纵向做直线运动是由数控装置控制的安装于床身上的伺服电机9驱动丝杆10带动大托板4下侧上的丝母17来实现的;小托板5沿床身横向做直线运动是由数控装置控制的安装于大托板上的伺服电机11驱动丝杆12带动小托板5下侧上的丝母18来实现的;小托板5上设有电子刀台7和铣刀台8;铣刀台8的刀盘转轴与齿轮变速箱的输出轴同步运转连接,铣刀台8的刀盘转轴与齿轮变速箱2的输出轴同步运转连接是齿轮变速箱2的输出轴采用花键轴13,轴上设有同步大齿轮通过同步齿形带14与刀盘转轴上的同步小齿轮相连;在同步齿形带14的侧面压接涨紧轮15,涨紧轮15与恒压气缸16活塞杆相连;在电子刀台7刀盘上设有多把车刀,根据工件加工的复杂程度,设置车刀把数,如:机用转换接头为锥面带卡簧槽,车锥面和外圆选用外圆车刀,车卡簧槽选用R车刀,最后用截断刀截断,电子刀台7刀盘上要设有3把车刀;铣刀台8的刀盘上可根据铣方的需要均布设有多把铣刀,如铣四边形可均布设两把铣刀来完成,六边形可均布设三把铣刀来完成。Referring to Figures 1-3, a CNC turning and milling machine tool is composed of a bed 1, a drive motor, a gear box 2, a CNC device 3, and a rotary hydraulic fixture for clamping workpieces controlled by the CNC device and a movable pallet device. The input shaft of the gear box 2 is connected with the shaft of the drive motor through a pulley and a V-belt, and is also connected with the shaft of the rotary hydraulic fixture. The movable pallet device includes a
工作原理:以加工轴零件为例,先根据工件的外形尺寸编程输入数控装置内,将工件固定于液压夹具上,驱动电机通过齿轮变速箱带动工件旋转,同时齿轮变速箱输出花键轴通过同步齿轮及同步带带动铣刀台刀盘转动,在数控装置的控制下,随工作位置改变,通过两个伺服电机,大托板沿床身纵向移动,小托板上的铣刀台和电子刀台在大托板上沿床身横向移动至工作位置时,并由电子刀台刀具完成对工件圆形、锥形及槽和球等形状的加工,由铣刀台刀盘上的铣刀完成多边形及伞齿等的加工即可。Working principle: Taking the processing shaft parts as an example, first input the programming into the numerical control device according to the external dimensions of the workpiece, fix the workpiece on the hydraulic fixture, drive the motor to drive the workpiece to rotate through the gear box, and at the same time, the output spline shaft of the gear box passes through the synchronous The gear and synchronous belt drive the milling cutter head to rotate. Under the control of the numerical control device, as the working position changes, the large pallet moves longitudinally along the bed through two servo motors, and the milling cutter table and electronic knife on the small pallet When the table moves laterally along the bed on the large pallet to the working position, the electronic tool table tool completes the processing of the workpiece in the shape of circle, cone, groove and ball, and is completed by the milling cutter on the cutter head of the milling table. Processing of polygons and bevel gears is sufficient.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2008100168187A CN101602163B (en) | 2008-06-11 | 2008-06-11 | CNC turning and milling machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008100168187A CN101602163B (en) | 2008-06-11 | 2008-06-11 | CNC turning and milling machine |
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| CN101602163A true CN101602163A (en) | 2009-12-16 |
| CN101602163B CN101602163B (en) | 2012-05-23 |
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| CN2008100168187A Expired - Fee Related CN101602163B (en) | 2008-06-11 | 2008-06-11 | CNC turning and milling machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102814667A (en) * | 2012-08-23 | 2012-12-12 | 盐城市朗力机械有限公司 | Automatic conveying numerical control machine for engine blocks |
| CN104526356A (en) * | 2014-12-26 | 2015-04-22 | 龙口市蓝牙数控装备有限公司 | Multi-station horizontal type turn-milling integrated machine |
| CN105364486A (en) * | 2015-11-23 | 2016-03-02 | 盐城苏工高科机械有限公司 | Hob turn-milling center |
| CN111482999A (en) * | 2020-04-19 | 2020-08-04 | 陈满平 | Full-automatic cutting component for processing PVC (polyvinyl chloride) pipeline |
| CN111975365A (en) * | 2020-06-30 | 2020-11-24 | 台州市航工机床有限公司 | Machine tool with middle-arranged motor |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3532538C1 (en) * | 1985-09-12 | 1986-12-18 | Gebr. Heller Maschinenfabrik GmbH, 7440 Nürtingen | Device for clearing cylindrical surfaces of a workpiece, preferably bearing journals, especially a crankshaft |
| DE3809619A1 (en) * | 1988-03-22 | 1989-10-12 | Boehringer Werkzeugmaschinen | METHOD AND DEVICE FOR MACHINING ROTATIONALLY SYMMETRIC COMPONENTS |
| CN201313249Y (en) * | 2008-06-11 | 2009-09-23 | 龙口市宏泰工具有限公司 | Numeric control milling machine tool |
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- 2008-06-11 CN CN2008100168187A patent/CN101602163B/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102814667A (en) * | 2012-08-23 | 2012-12-12 | 盐城市朗力机械有限公司 | Automatic conveying numerical control machine for engine blocks |
| CN104526356A (en) * | 2014-12-26 | 2015-04-22 | 龙口市蓝牙数控装备有限公司 | Multi-station horizontal type turn-milling integrated machine |
| CN105364486A (en) * | 2015-11-23 | 2016-03-02 | 盐城苏工高科机械有限公司 | Hob turn-milling center |
| CN111482999A (en) * | 2020-04-19 | 2020-08-04 | 陈满平 | Full-automatic cutting component for processing PVC (polyvinyl chloride) pipeline |
| CN111975365A (en) * | 2020-06-30 | 2020-11-24 | 台州市航工机床有限公司 | Machine tool with middle-arranged motor |
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| CN101602163B (en) | 2012-05-23 |
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