CN101595038A - The bulk packages system and method that is used for printing plates - Google Patents
The bulk packages system and method that is used for printing plates Download PDFInfo
- Publication number
- CN101595038A CN101595038A CNA2008800025463A CN200880002546A CN101595038A CN 101595038 A CN101595038 A CN 101595038A CN A2008800025463 A CNA2008800025463 A CN A2008800025463A CN 200880002546 A CN200880002546 A CN 200880002546A CN 101595038 A CN101595038 A CN 101595038A
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- China
- Prior art keywords
- base plate
- sheet pile
- straight sheet
- bulk packages
- packing structure
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/38—Details or accessories
- B65D19/44—Elements or devices for locating articles on platforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/02—Rigid pallets with side walls, e.g. box pallets
- B65D19/06—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
- B65D19/20—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/0088—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D71/0092—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids
- B65D71/0096—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids the dimensions of the supports corresponding to the periphery of the load, e.g. pallets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pallets (AREA)
Abstract
In a kind of bulk packages system, highly be H
PlateStraight sheet pile highly be H
IntInner packing structure contact and fixing, H wherein
IntBe higher than the straight sheet pile height so that external force is avoided on plate top.Discrete external packing system height is H
Ext, H
ExtBe equal to or greater than H
IntAct on the structural power of external packing and can not pass on the straight sheet pile owing to what reasons such as collision caused.The assembling of external packing structure is carried out after the inner packing structural group installs.
Description
Invention field
The present invention relates to a kind of flat pieces batch package solution.More particularly, the present invention relates to a kind of printed panel bulk packages.
Background of invention
Generally, have only seldom place to make printed panel and it is transported client to all over the world.Can a small amount of plate be transported to the printing trader with the parcel vanning, but when a large amount of plate of demand, just need to use big packing chest, promptly so-called " bulk packages case " transports it to the printing house.
But because the concrete volume of these big packing chests is different with characteristic, so have different particular problems.
These bulk packages casees are characterised in that:
---weight is bigger, can be from 200 kilograms up to 1000 kilograms.
---sensitive for damages.When a stacking sheet and hard object took place to collide, the side of plate will be out of shape, thereby plate can not be used.
---the plate of some type is also responsive to pressure, and in other words, when pressure put on straight sheet pile, plate also can be damaged, and printing effect is also unsatisfactory.
---should avoid the plate in the straight sheet pile to move relative to each other, because this can cause " scratch ".
---for all types plate, all need to make it dustproof, and other types also require lucifuge.
But the condition that runs into when these bulk packages casees of transportation is not desirable.In handling process, pallet is subjected to the collision of other goods through regular meeting, and sizable inclination can take place, thereby makes the straight sheet pile shifted laterally.When pallet truck is still advanced, if pallet is transferred to ground, pallet even can be subjected to bigger application force, thereby under the effect of frictional ground force, the very fast deceleration of pallet.
If straight sheet pile can not be adequately protected by packaging system, all of these factors taken together all can make straight sheet pile move or be out of shape so.Under extreme case, printed panel is exposed in the environment outward.
Some kinds of bulk packages have been used in the past.
---according to JP10194351, make it avoid sliding by come the method for packages printing straight sheet pile with the multilayer corrugated cardboard.Though this packing has prevented the slip of straight sheet pile, because plate and packing chest shell direct contact, so as long as there is object to collide the packing chest outside, plate will be out of shape even damage.
---JP2002-145316 also provides the straight sheet pile on a kind of pallet, and does not need special external packing.
---JP2002-211502 has used shimming plate between printing straight sheet pile and packing chest outside.Because shimming plate makes extranal packing box and straight sheet pile establish a connection usually, so when being subjected to external force, moving of packing chest also can make the straight sheet pile distortion.
Protective capacities to direct impact is very low.
---in system's trial is contained in plate with the rigidity chamber in addition, but owing to be difficult in chamber, plate be carried out piling and be difficult for realizing automatic guidance, so very inconvenient.
In addition, also need to pack numerous different size and dissimilar printed panels with limited packaging structure.
Also do not have cost-effective packing chest can accomplish following each point simultaneously up to now:
---the stationarity good to straight sheet pile.
---the protective capacities that straight sheet pile is directly impacted.
---avoid printing the protective capacities of straight sheet pile distortion.
---make straight sheet pile avoid direct pressurized.
---the compatibility of different size plate.
---use to have environmental protection property or economical and practical recycling packaging product.
Summary of the invention
Having according to claim 1, the bulk packages system of characteristics can realize above-mentioned advantage.Related right requires 2-12 to set forth the characteristics of the preferred embodiment of the present invention.
Printed panel bulk packages case method for making is as described in the claim 13.
From following explanation and accompanying drawing, will recognize other advantages of the present invention and various embodiment.
Brief description
Fig. 1 has demonstrated double walled floor has been installed to process on the pallet.
Fig. 2 has shown the base plate that is installed on the pallet.
Fig. 3 has shown the local detail of base arrangement shown in Figure 1.
Fig. 4 has shown the straight sheet pile that is placed on the base plate.
Fig. 5 has shown the straight sheet pile that has the inner packing structure.
Fig. 6 has shown the inner packing structure that relative base plate is fixing.
Fig. 7 has shown the packing chest that corner fittings is housed in the base plate corner.
Fig. 8 A-8D has shown how to make corner fittings and how it is connected in process on the base plate in detail.
Fig. 9 has shown the packing chest that in the corner fittings inboard leg is housed and has the additional seamed edge member of possibility.
Figure 10 has provided complete bulk packages system.
The detailed description of the invention
Provide detailed description with reference to Fig. 1-9 below, will provide its details in the described example later.
A kind of improved bulk packages system comprises:
---be used for the base plate 1 of supporting printing plate 2, the height of printing straight sheet pile 2 on base plate 1 is Hplate。
---contact and make its stable inner packing structure 3 with printing straight sheet pile 2, the height of inner packing structure 3 on base plate 1 is H
Int
---separate with inner packing system 3 and highly be H
ExtExternal packing structure 4.
Wherein, various height relationships are: H
Ext〉=H
Int＞H
Plate
For limiting the characteristic of this packaging system more accurately, must provide following definition:
Base plate 1: this flat board carries printing straight sheet pile 2 and is in direct contact with it, and this base plate 1 can be carried so that transport package box by pallet 5 self.
Printing straight sheet pile 2: flat pieces buttress or unpackaged straight sheet pile, perhaps flat pieces and the compound buttress of unpackaged plate can have also and can not have liner plate, and one or more layers chamber accommodates these flat pieces or printed panel.The flat pieces chunk must be packed.Plate can be the plate of any kind, such as hot litho plate, flexography plate etc.
Printed panel height of embankment degree H
Plate: this is meant under the situation than feed thin foil strips or wrapper of not considering to make the dustproof or lucifuge of straight sheet pile 2, the height of straight sheet pile 2 on base plate 1.
Inner packing structure 3: with the packing chest rigid construction of straight sheet pile 2 direct contacts.
Contact is with stable: with the direct contact state of straight sheet pile 2, may be lined with some packaging foils by middle only folder, also will make straight sheet pile 2 keep shape, avoid distortion, and prevent that the parts of straight sheet pile 2 from relatively moving.Purpose makes plate be retained on together exactly.
Inner packing system height H
Int: the height of inner packing structure 3 rigid top on base plate 1, generally, inner packing structure 3 also is contained on the base plate 1.
Separate: except passing base plate, external packing structure 4 does not have and inner packing structure direct contact.
External packing system height H
Ext: under the situation of not considering capping 6, or have constant thickness in capping but do not consider under the situation of capping 6 thickness the height of external packing structure 4 rigid top on base plate 1.
If capping thickness is irregular, additional shimming plate is used in the capping top layer of packaging structure below so outside, and the thickness of these shimming plates will count H
ExtPart.
Above-mentioned packaging system has many advantages:
---owing to inner packing structure 3 and external packing structure 4 are kept apart, so some function of packaging system is decomposed.
---inner packing structure 3 has double goal:
---when in moving process, having lateral forces on straight sheet pile, make straight sheet pile 2 keep stable.
---it is stressed to make straight sheet pile 2 tops avoid possible top.The power that all are acted in the capping 6 departs from out straight sheet pile 2.
---unique target of external packing structure 4 is to form shell and make straight sheet pile 2 exempt from external impact and dust.
---because external and internal compositions 3,4 is kept apart, can not pass to inner structure from external structure so act on the power of side.Even the distortion of external structure 4 also can not cause the distortion of inner structure 3.
In view of the different component height relations of packaging system, just must consider some allowance, especially using soft relatively material, under the situation as cardboard.Because paper board material is not all firm, so when lying in a horizontal plane in a flat paperboard member on the upright millboard seamed edge and during to its applied load, according to the difference of used cardboard and applied load, the seamed edge of vertical member can be pressed into flat paperboard member respective depth, such as 5 millimeters.
Even flat capping 6 is supported by the side of differing heights or cardboard seamed edge and is subjected to certain load, also can remain on the level attitude fully.The highest cardboard seamed edge that bears big load is pressed into capping and reaches bigger spacing, and the low cardboard seamed edge that bears less load is pressed into capping 6 different depths, and diff-H just obtains compensating like this, thereby makes capping maintenance level basically.For the packing chest that uses paper board material, the allowance that has 5 millimeters on the height dimension is a comparison reality.
Condition H
Ext〉=H
Int＞H
PlateComprise two aspects:
Condition H
Int＞H
PlateMean that straight sheet pile 2 can avoid top better and impact, this be because inner packing structure 3 usually above the cause of straight sheet pile 2, the compressing if packaging system capping 6 is under pressure so at first can suffer from inner packing structure 3, and straight sheet pile 2 is avoided the effect of these power.
The top side of inner packing structure 3 does not preferably contact the top of straight sheet pile 2, when inner packing structure 3 pressurizeds, just can not pass effectively to straight sheet pile 2 like this.
If allowance is taken into account, H so
IntJust must compare H
PlateGreater than above 5 millimeters.
Condition H
Ext〉=H
IntCombine following two kinds of possibilities:
---inner packing structure 3 is lower than external height H
Ext, it is better isolated that this makes that inner packing structure 3 and external force are able to, perhaps
---inner packing structure 3 is highly identical with external packing structure 4, thus the capping 6 of the whole packing chest of together support.
Will be according to various parameters, decide such as material, thickness and the layout of packing chest size, plate size and different structure and to protect plate 2 how best.These parameters have determined it is to make highly identically with external structure 4 or low to inner structure 3.
When considering above-mentioned allowance, this means:
---under first kind of possibility, H
Ext＞H
Int+ 5 millimeters.
---at H
Ext=H
IntSituation under, H in fact
ExtBe in H
Int-5 millimeters and H
IntBetween-5 millimeters.
By making the packaging system external and internal compositions be pressed into the packing chest capping in various degree, diff-H is just compensated, so in these allowance scopes, can think inner identical with external height.
For packaging structure and material therefor in the example that provides subsequently, have now found that, preferentially make H
Ext=H
Int, equally also supporting package case capping 6 of inner structure 3 like this.
About concerning H
Int＞H
Plate, preferentially make H
Int＞H
Plate+ 5 centimetres, so just protect straight sheet pile 2 to avoid upper pressure better.
But the fabricate block of normally one or more rigid members 7 of inner packing structure 3 and a flexible adhesive member 8.Importantly, inner packing structure 3 can make up around straight sheet pile 2 easily.A kind of inner packing structure 3 preferred embodiments include four cardboard angles and support 7, and their paper tinsel layers 8 that is stretched are banded on the straight sheet pile 2, are strapped in straight sheet pile 2 thereby will support 7.Certainly also can use additive method, such as using methods such as adhering to paper tinsel.
The relative together base plate 1 of straight sheet pile 2 and inner packing structure 3 is fixed.Can accomplish this point by following several modes:
---can such as the Acrylic Foam Tape that uses arbitrarily suitable adhesive agent straight sheet pile 2 be fixed by between base plate 1 and straight sheet pile 2, using the adhesion instrument.
---a kind of preferred fixing means is along straight sheet pile 2 or inner packing structure 3 side fixing holders 9, as backing plate 9.Reason in view of ecology and waste management, fixer or backing plate 9 are preferentially made by couch board, wherein couch board is adhered on the base plate 1 by cold adhesive agent, but also available other alternative materials, such as plastics or timber, can use various methods such as adhesive agent, staple, nail etc. to connect.
Also can use other fixers, straight sheet pile 2 is connected on the base plate 1 as lap plate.
Had better not be fixed to straight sheet pile 2 or inner packing structure 3 in the packing chest capping 6, this is that this can cause lateral forces at inner structure 3 tops because the distortion of packing chest shell can make capping 6 shifted laterallys, thereby may cause straight sheet pile 2 distortion.
Target will make the capping 6 can be in inner structure 3 top slide exactly, and has only limited masterpiece to be used on the inner structure 3.
If require the packing chest capping not slide in the inner packing structural top, so available following multiple solution:
---a kind of may but unpractical method is to make capping 6 in-to-in backing plates or seamed edge be adjacent to inner packing structure 3.
---available adhesive agent is bonded in capping 6 on the inner packing structure 3.
---the special device that can be inner packing structure 3 assembling buckle or pin is to pass the cardboard of capping 6.
---more practical method is the H that satisfies condition
Ext=H
Int, comprise above-mentioned allowance, wherein H
IntApproximately than H
ExtLarger about 5 millimeters.Because the load that acts on the upright cardboard seamed edge is bigger, it is also more to be pressed into capping, thereby has stoped the slip of capping 6 on inner packing structure 3.
For making plate be easy to piling, inner packing structure 3 is easy to make up and fixer 9 is easy to use, and preferentially after making up straight sheet pile 2 and inner packing structure 3, lays external packing structure 4 in place.If before plate piling and inner structure 3 structures, external structure 4 just occurs, will hinder the structure of plate piling and inner packing structure 3 greatly.
We have developed a kind of can the loading in totality be placed special-purpose external packing structure 4 in place after finishing.
According to a certain embodiment of the present invention, external packing structure 4 comprises:
---be connected on the base plate 1 to limit one or more seamed edge members 10,11 of external packing structure 4 profiles.
---an overall peripheral wall 12, it is placed on the base plate 1 and contacts to constitute the lateral wall of bulk packages system with seamed edge member 10,11.
---a capping 6 in order to closed bulk packages box top.
Be preferably corner fittings 10 with the seamed edge member 10,11 that base plate 1 separates with inner packing structure 3, it is in order to limit the following corner of external packing system 4.
Must be connected to these seamed edge members 10,11 on the base plate 1.Can attach it to base plate 1 top such as use adhesive agent, staple or additive method, but in a certain preferred embodiment, be that seamed edge member 10,11 has been equipped with one or more installation flaps 13 in the bottom in various manners, it is adhered to base plate 1 downside.Also can accomplish this point with adhesive agent or additive method, flap 13 outfit Acrylic Foam Tapes 14 are installed, when assembling external packing structure, tear protective cover 15 off, just can " enable " Acrylic Foam Tape 14 easily but be preferably.Because bonding process usually comparatively " dirty and messy ", thereby adhesive agent other parts of packing chest of very easily making dirty, so compare adhesive agent, this adhesive tape 14 provides simple and easy and clean connection.
Fig. 8 A-8D has provided the manufacturing process and the installation method of corner fittings.
For ease of corner fittings 10 and other seamed edge members 11 are installed in base plate 1 below, this base plate preferentially has special tectonic.Shown in Fig. 8 D, the upper strata 16 of base plate 1 is identical with pallet 5 sizes, lower floor 17 is then less, and the side between base plate 1 upper strata 16 and pallet 5 also leaves gap 18, so that the installation flap 13 of seamed edge member 10,11 is inserted into the below of base plate 1 top layer 16.
Needn't make the finally highly identical of corner fittings 10 height and external packing structure 4, but can do contourly.Can be according to the autonomous size of selecting corner fittings 10 such as the setting capacity of packing chest, transportation mode.
For forming the lateral wall of bulk packages case, external packing structure 4 also includes an overall peripheral wall 12.The single-piece meaning is meant that leg 12 is formed by single-piece, that is to say that after the packing chest completion, four sides of leg are the single unit of formation usually.Generally speaking, leg 12 is by a cardboard is converted into a framework, and blended rubber band, adhesive agent, staple or additive method engage two ends and the method for framework closure is set.This leg 12 has constituted the lateral wall of bulk packages case and has determined the height of external packing structure 4.
In general, the size of leg 12 is corresponding with the size of base plate 1, and when leg 12 was placed on base plate 1 top, it was corner fittings 10 and/or elongated seamed edge member 11 that leg 12 will touch the seamed edge member, subsequently by the fastening in place and constrained motion of these seamed edge members.Generally do not need leg 12 is connected on base plate 1 or the corner fittings 10.
Can only leg 12 be placed in base plate 1 top, and needn't again it be secured on base plate 1 or the seamed edge member 10,11.Leg 12 is preferentially made by heavy paperboard material, press 1 under its weight, thereby helping to make seamed edge member 10,11 is that corner fittings 10 is held in place below base plate 1, so just seamed edge member 10,11 is clamped on the pallet 5, and further fastening seamed edge member 10,11.
Because the printed panel size may be very big, and the relative leg of length 12 sides exceed, leg 12 sides are not subjected to corner 10 guidings, so outwards protrude sometimes leg 12 sides.
By being installed in leg 12 sides, upper edge, position that need additional support, additional seamed edge member 11 just can address this problem.Opposite with corner fittings 10, these lateral members 11 do not keep its shape, and not only need to be fixed on the base plate 1 with flap 13 is installed, also need to be fixed in leg 12 from one's body.Can accomplish this point with Acrylic Foam Tape 14 or additive method.If desired leg 12 also is connected on the seamed edge member 10,11, so also can be connected in corner fittings 10 on the leg 12.A kind of more solid packing box structure so just is provided.
But opening the box and leg 12 just must run into a problem when pallet 15 is removed.The system that elongated seamed edge member 11 is normally had high bond strength is connected on the leg 12, and is difficult for leg 12 and base plate 1 are separated.
A kind of method that addresses this problem is in tear strip mechanism 19 of plug-in mounting directly over the base plate 1 and on the seamed edge member 11 between below seamed edge member 11 and the leg join domain.
For finally finishing the bulk packages system, will take a capping 6 with the assembling box closure, and make plate and environmental insulation and avoid external force.
If inner packing structure 3 is contour with external packing structure 4, capping 6 is just not only supported at the seamed edge place by leg 12 so, is also supported by the inner packing structure 3 that is in the packing chest inside.
Had better not be connected to above-mentioned capping on the inner packing structure, but it can be bondd securely or be bundled on the leg.
About bulk packages system material therefor, need to use the newspaper industry common used material, also can use the material of other kinds certainly.
A main advantage of foundation assurance of the present invention system is exactly that available container of paperboard carries out good and solid packing to the batch printed panel.
In other words, key component is a cardboard, but some object can be used other materials such as backing plate 9 or fastener 9.Usually with various adhesive tapes and staple with paperboard pieces, finalize the design and be assembled into used single an of packing chest.Because the bulk packages case mainly is made of cardboard, so be very easy to maker and as client's printing house.It is extensive general-duty way that cardboard utilizes again, compares foam and other synthetic materiaies, and cost is also low.
It is found that printed panel can be stacked and highly reach 1200 millimeters.But when straight sheet pile 2 is low, just possibly the pallet 5 of a more than bulk packages case is stacked on another top, reaches till about 1200 millimeters up to bottom-to-top-height.
Preferably avoid bottom bulk packages case capping 6 distortion, capping 6 itself is covered by plywood 20, and wherein plywood 20 and pallet can be returned to originating firm together.The flat board of available other types, as plastic flagstone, even available paper honeycomb with the load distribution of top pallet to the pallet of bottom.
The simple preparation process that is used for making this kind packing chest may further comprise the steps:
---preferentially on pallet 5, lay a base plate 1 with supporting printing straight sheet pile 2.
---will be H highly
PlatePrinting straight sheet pile 2 be placed on the base plate 1.
---make highly to be H
Int Inner packing structure 3 with the printing straight sheet pile 2 contact with firm printing straight sheet pile 2, wherein H
Int＞H
Plate
---printing straight sheet pile 2 relative base plates 1 are fixed.
---discrete seamed edge member 10,11 is connected on the base plate 1 to limit the profile of external packing structure 4.
---highly being H
ExtOverall peripheral wall 12 be placed on the base plate 1 H wherein
Ext〉=H
Int＞H
Plate, leg 12 contacts with seamed edge member 10,11 and is limited in motion, thereby forms the sidewall of bulk packages case.
---with capping 6 closed bulk packages casees.
The back will reach basic explanation in conjunction with the accompanying drawings and provide a kind of example, but not represent that life size reproduces:
With being of a size of 900 * 700 millimeters pallet 5 as the pedestal of bulk packages system.
As depicted in figs. 1 and 2, with Acrylic Foam Tape composite bottom board 1 is installed on the pallet.Base plate 1 is composed as follows:
---an individual layer corrugated cardboard upper member 16, thick about 3 millimeters, its size and pallet 5 are measure-alike, are 900 * 700 millimeters, and it is bonded on the multi-ply corrugated paperboard lower member 17.
---a multi-ply corrugated paperboard lower member 17 is of a size of 800 * 400 millimeters, thick about 7 millimeters.
The platelet spare chamber that about 400 * 600 millimeters plates will be housed with the guiding type automatic stacking machine transmits in the past, thereby the two straight sheet piles 2 of plate are installed on the pallet 5.Till common about 3000 plates that weight are about 300 kilograms were placed on the base plate 1, straight sheet pile 2 had just been made.About 550 millimeters of straight sheet pile 2 height.
Four cardboard angles are supported 7 and are contacted with straight sheet pile.These angles are supported and are made by three layers of corrugated cardboard, and its side is 250 millimeters, and length is 600 millimeters, and the angle is supported and is placed on the base plate 1, and the height of inner packing structure 3 also is 600 millimeters like this.
With stretching paper tinsel 8 the cardboard angle is supported 7 and be banded on the straight sheet pile 2, thereby make straight sheet pile 2 form a monoblock.Because supporting 7, the cardboard angle exceeds about 50 millimeters, so can protect straight sheet pile 2 to avoid upper pressure than straight sheet pile 2.
For straight sheet pile 2 and inner packing structure 3 are fixed together, will bond cardboard backing plate 9 along straight sheet pile 2 sides with cold adhesive agent, wherein cardboard backing plate 9 is made by three layers of corrugated cardboard, and thickness is 13 millimeters.These backing plate 9 enough height and long enough be with fastening straight sheet pile 2, and enough bear by pallet 5 and tilt to quicken the power of desiring to make straight sheet pile 2 shifted laterallys that causes.
After plate is packaged, will be connected to four corner fittings 10 and two straight flange members 11 downside of base plate 1 with the installation flap 13 that has Acrylic Foam Tape 14.Corner fittings 10 and seamed edge member 11 are made by the multi-ply corrugated paperboard material.Corner fittings 10 has the side of 300 millimeters long and 50 millimeters installation flap 13.The height of these four corner fittings 10 is about 100 millimeters.Two straight flange members 11 all are 500 millimeters long, and 100 millimeters high, but also have 50 millimeters installation flap 13..Longitudinal edge member 11 is fitted with tear strip mechanism 19 so that assembled and disassembled packing box subsequently.
Because base plate 1 upper strata 17 is a multi-ply corrugated paperboard,, flap 13 can just can be connected in seamed edge member 10,11 on the base plate 1 by peeling off the protective cover 15 that Acrylic Foam Tape 14 on the flap 13 is installed easily in base plate 1 upper strata 16 slid underneath so being installed.
Between corner fittings 10, lay the suitable leg of making by three layers of corrugated cardboard 12.The size of leg 12 and pallet 5 measure-alike all is 900 * 700 millimeters, and the height of leg 12 is 600 millimeters.
The weight of leg 12 helps base plate 1 is fixed on the installation folding 13 of corner fittings 10 and seamed edge member 11.
In next step, two straight flange members 11 all are coupled on the leg 12 providing extra support to leg 12, thereby have prevented the protrusion of leg 12.Only above the tear strip mechanism 19 of seamed edge member 11, Acrylic Foam Tape 14 is housed.
Be the closed pouch vanning, will use a seamed edge to be about the identical multi-ply corrugated paperboard capping 6 of 155 millimeters and size and pallet 5.
In order to pile up different plates, will place one 8 millimeters plywood 20 at the top, and the bulk packages case be stopped up with the plastic strip 21 that is several times as much as pallet 5.
To testing according to a kind of bulk packages case of the present invention:
---make completed three kinds of packing chests remain on 26 the degree inclination angles obliquity on reach distance.And this makes that the thickness that adheres to along the straight sheet pile side is that slight distortion only takes place for 13 millimeters bonding cardboard backing plate, and straight sheet pile does not have big moving.Plate is not damaged.
---also done horizontal fall-down test simultaneously.The pallet of two or more different sizes piles up mutually and is transported by pallet truck.When with about 6-9 km/hour speed when reversing, the crotch of pallet truck drops on the ground, thereby makes foot pallet moment touching ground, and straight sheet pile is slowed down fast.Ground is the coarse industrial mattess with very big friction coefficient.This is to be used for the extremely violent straight sheet pile situation of the loading and unloading that may run in the simulate process.The top pallet slides on the pallet of bottom and dislocation has taken place as a result, foot packing chest and bulk mesophase packing chest almost do not have big distortion, the external packing structure is excellent, does not have plate to expose to environment, and three straight sheet piles in the packing chest are not damaged.
Set forth the present invention below in conjunction with a kind of preferred embodiment, but should be understood that, and be not intended to the present invention is confined to this embodiment.
Different with various corner fittings and seamed edge member, available single big seamed edge member winds up base plate periphery and downside, and wherein single big seamed edge member is by getting up to be sealed top and terminal bonding.Corner fittings is placed on the base plate top on the inboard about 15 millimeters position of straight sheet pile, just can manufactures leg on the corner fittings.Leg still contacts with these corner fittings of leg inboard then, and motion is limited.
Also can use possible method of attachment in addition, especially use recycling packing chest Velcro with various ways
TMBecause adhesive agent is equipped with at the back side, so these bands and closed pouch vanning easily can be installed easily in advance.
Now elaborated the preferred embodiments of the present invention, but those personnel that are proficient in technology will recognize, can under situation about not deviating from, make various changes as the described scope of the invention of accessory claim book.
Parts list
1. base plate
2. straight sheet pile
3. inner package structure
4. external packing structure
5. pallet
6. capping
7. inner package structure rigid member
8. inner package structure flexure member
9. fixator or backing plate
10. seamed edge member (corner fittings)
11. seamed edge member (along the elongated seamed edge member of side)
12. leg
13. installation flap
14. Acrylic Foam Tape
15. adhesive tape protective cover
16. base plate upper strata
17. base plate lower floor
18. the gap between base plate upper strata and the pallet
19. tear strip mechanism
20. composite panel
21. band
Claims (13)
1. bulk packages system that is used for the packages printing straight sheet pile comprises:
Base plate (1), in order to supporting printing straight sheet pile (2), printing straight sheet pile (2) is H at the height of base plate (1) top
Plate
Contacting and make firm inner packing structure (3) the inner packing structure (3) of printing straight sheet pile (2) with printing straight sheet pile (2) is H at the height of base plate (1) top
Int
External packing structure (4) separates and constitutes the outer wall of bulk packages system with inner packing structure (3), and external packing structure (4) is H at the height of base plate (1) top
Ext
It is characterized in that: the height of printing straight sheet pile (2), inner packing structure (3) and external packing structure (4) satisfies condition: H
Ext〉=H
Int＞H
Plate
2. according to the described bulk packages of claim 1 system, wherein H
Ext=H
Int
3. according to the described bulk packages of previous arbitrary claim system, wherein Hint 〉=Hplate+5 millimeter.
4. according to the described bulk packages of previous arbitrary claim system, wherein external packing structure (4) comprising:
Discrete seamed edge member (10,11), it is coupled to base plate (1) and goes up to limit the profile of external packing structure (4).
Overall peripheral wall (12) highly is H
Ext, be placed on the base plate (1), with the motion of seamed edge member (10,11) contact and restriction seamed edge member (10,11), thus the lateral wall of formation bulk packages system.
Capping (6) in order to closed bulk packages box top.
5. according to the described bulk packages of claim 5 system, wherein seamed edge member (10,11) includes the corner fittings (10) that is used for limiting corner under the external packing system.
6. according to claim 4 or 5 described bulk packages systems, wherein seamed edge member (10, the 11) flap (13) that is fixed is bonded to the downside of base plate (1) and makes the seamed edge member be attached to base plate.
7. according to the arbitrary described bulk packages of claim 4-7 system, some of them seamed edge member (10,11) is coupled on the peripheral wall (12), thereby leg (12) is connected on the base plate (1).
8. according to the described bulk packages of claim 7 system, the seamed edge member (11) that wherein is connected on the peripheral wall (12) has a tear strip (19) so that peripheral wall (12) and base plate (1) are separated.
9. according to the described bulk packages of previous arbitrary claim system, base plate (1) is fixing relatively wherein to print straight sheet pile (2).
10. according to the described bulk packages of claim 9 system, wherein fixation is close to straight sheet pile (2) on the base plate (1) by adhesion cardboard backing plate (9) and finishes.
11., the fixing cardboard member (9) of printing straight sheet pile (2) is bonded on the base plate (1) by adhesive agent according to the described bulk packages of claim 9 system.
12. according to the described bulk packages of previous arbitrary claim system, wherein exterior and interior packing structure (3,4) is made by paper board material basically.
13. a bulk packages case method for making that is used to accommodate printed panel, it may further comprise the steps:
Provide a base plate (1) with supporting printing straight sheet pile (2).
To be H highly
PlatePrinting straight sheet pile (2) be placed on the base plate (1).
---make highly to be H
IntInner packing structure (3) with the printing straight sheet pile (2) contact with firm printing straight sheet pile (2), wherein H
Int＞H
Plate
Base plate (1) is fixing relatively to make printing straight sheet pile (2).
Discrete seamed edge member (10,11) is connected to base plate (1) to be gone up to limit the profile of external packing structure (4).
Highly being H
ExtOverall peripheral wall (12) be placed on the base plate (1) H wherein
Ext〉=H
Int＞H
Plate, leg (12) contacts with seamed edge member (10,11) and is limited in motion, thereby forms the sidewall of bulk packages case.
With the closed bulk packages case of capping (6).
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07100797A EP1947020A1 (en) | 2007-01-19 | 2007-01-19 | Bulk packaging system and method for packaging printing plates |
| EP07100797.5 | 2007-01-19 | ||
| US60/898,169 | 2007-01-29 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101595038A true CN101595038A (en) | 2009-12-02 |
Family
ID=38657108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008800025463A Pending CN101595038A (en) | 2007-01-19 | 2008-01-10 | The bulk packages system and method that is used for printing plates |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20100059399A1 (en) |
| EP (1) | EP1947020A1 (en) |
| CN (1) | CN101595038A (en) |
| WO (1) | WO2008087088A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102803085A (en) * | 2010-03-19 | 2012-11-28 | Nec显示器解决方案株式会社 | Package unit and loading method and loading structure therefor |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102014101268B4 (en) * | 2014-02-03 | 2016-09-29 | SSI Schäfer PEEM GmbH | Packing procedure and pack workstation |
| EP2918510A1 (en) * | 2014-03-12 | 2015-09-16 | Nefab Ab | An edge fitting to support and protect a cargo casing |
| DE102020206886A1 (en) * | 2020-06-03 | 2021-12-09 | Felix Waldner Gmbh | ARRANGEMENT FOR SECURING PLATE-SHAPED MATERIAL |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3308941A (en) * | 1965-06-30 | 1967-03-14 | Libbey Owens Ford Glass Co | Package for glass sheets |
| US3438488A (en) * | 1968-04-03 | 1969-04-15 | Albemarle Paper Co | Package for frangible articles |
| US4836379A (en) * | 1987-07-08 | 1989-06-06 | Shaw William H | Modular shock-absorbing shipping pack |
| US5105946A (en) * | 1990-08-08 | 1992-04-21 | Menasha Corporation | Front opening container |
| US5181611A (en) * | 1991-12-16 | 1993-01-26 | Liebel Henry L | Corner post having laminated paperboard spine |
| US5174448A (en) * | 1992-04-23 | 1992-12-29 | Guardian Industries Corp. | Container for shipping and stacking sheets of glass |
| US5605229A (en) * | 1995-02-27 | 1997-02-25 | Illinois Tool Works Inc. | Bulk vertical window package |
| JP3855136B2 (en) * | 1997-01-13 | 2006-12-06 | 富士写真フイルム株式会社 | Packaging method of photosensitive lithographic printing plate |
| JP3961695B2 (en) * | 1998-10-16 | 2007-08-22 | 富士フイルム株式会社 | Pallet and load packing method |
| JP2002211502A (en) * | 2001-01-15 | 2002-07-31 | Fuji Photo Film Co Ltd | Lithographic form plate packaging method, guide member for packaging lithographic form plate, and lithographic form plate packaging apparatus |
| US20020170842A1 (en) * | 2001-05-16 | 2002-11-21 | Fuji Photo Film Co.,Ltd. | Packaging structure for planographic printing plates and method of packaging the same |
| US7159715B2 (en) * | 2003-05-15 | 2007-01-09 | International Paper Company | Container with integrated pallet for shipping television screens |
| JP2005112382A (en) * | 2003-10-06 | 2005-04-28 | Fuji Photo Film Co Ltd | Method for packaging lithographic printing plate |
| WO2005035394A1 (en) * | 2003-10-09 | 2005-04-21 | Asahi Glass Company, Limited | Glass plate packaging box, packaging method and package-opening method |
| US7299924B2 (en) * | 2003-10-15 | 2007-11-27 | Robinson Jr Jack B | Edge protector |
| US7219798B2 (en) * | 2004-01-15 | 2007-05-22 | Hannstar Display Corp. | Antistatic transport package for LCD cells |
| US7686169B1 (en) * | 2005-08-15 | 2010-03-30 | Museum Quality Shipping, Llc | Protective containment of valued articles |
-
2007
- 2007-01-19 EP EP07100797A patent/EP1947020A1/en not_active Withdrawn
-
2008
- 2008-01-10 US US12/523,360 patent/US20100059399A1/en not_active Abandoned
- 2008-01-10 WO PCT/EP2008/050234 patent/WO2008087088A1/en active Application Filing
- 2008-01-10 CN CNA2008800025463A patent/CN101595038A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102803085A (en) * | 2010-03-19 | 2012-11-28 | Nec显示器解决方案株式会社 | Package unit and loading method and loading structure therefor |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2008087088A1 (en) | 2008-07-24 |
| US20100059399A1 (en) | 2010-03-11 |
| EP1947020A1 (en) | 2008-07-23 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20091202 |