CN101594031A - The welding method of three-phase winding connection lines of wheel hub motor of electric bicycle - Google Patents
The welding method of three-phase winding connection lines of wheel hub motor of electric bicycle Download PDFInfo
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- CN101594031A CN101594031A CNA2009100323863A CN200910032386A CN101594031A CN 101594031 A CN101594031 A CN 101594031A CN A2009100323863 A CNA2009100323863 A CN A2009100323863A CN 200910032386 A CN200910032386 A CN 200910032386A CN 101594031 A CN101594031 A CN 101594031A
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Abstract
The invention discloses a kind of welding method of three-phase winding connection lines of wheel hub motor of electric bicycle, it comprises the welding method of three-phase winding connection lines common contact and the welding method of three-phase winding connection lines and power outlet.Taking resistance welding method with it is principal character.Have the technology advanced person, the solder joint firm and reliable connection, the solder joint contact resistance is very little, and is easy and simple to handle, production efficiency height, characteristics such as site environment is good.
Description
Technical field
The present invention relates to a kind of welding method of three-phase winding connection lines of wheel hub motor of electric bicycle, belong to solder technology.
Background technology
The welding method of three-phase winding connection lines of wheel hub motor of electric bicycle of the present invention comprises the welding method of three-phase winding connection lines common contact, and the welding method of three-phase winding connection lines and power outlet.
The stator of the described wheel hub motor of prior art is to the welding method of joint between the common contact between the winding and winding lead-out wire and the power outlet, and general what adopt is that molten soldering connects method.Described soldering causes phenomenons such as rosin joint, dry joint and not prison welding extremely easily, and plumb joint even is burnt out owing to contact resistance is easy to heating greatly; And in its welding process, the soldering silk volatilizes a kind of pernicious gas, contaminated environment.And the employing spot welding method exists spot welding not firm again, and problem such as come off easily; If adopt the argon arc welding method, then there is the equipment price costliness, the welding temperature height damages winding and lead-in wire easily, directly influences the quality of finished product.
Summary of the invention
The present invention aims to provide a kind of technology advanced person, the solder joint firm and reliable connection, and the solder joint contact resistance is very little, and is easy and simple to handle, the production efficiency height, the welding method of the three-phase winding connection lines of wheel hub motor of electric bicycle that site environment is good is to overcome the deficiency of prior art.
The present invention realizes that the technical though of its purpose is, adopts electric resistance welding to substitute existing welding methods such as soldering; Provide a kind of on the electric resistance welding equipment that is adopted simultaneously, implement the concrete processing step of electric resistance welding, problem such as lean on to overcome rosin joint, dry joint and not prison welding, thereby effectively guarantee welding quality; Improve the production work efficiency,, and save production cost, realize clean production without auxiliary materials such as scolding tin.
Based on above-mentioned technical though, the present invention realizes that first technical scheme of its purpose is:
A kind of welding method of three-phase winding connection lines of wheel hub motor of electric bicycle common contact adopts the resistance welder with metal clip electrode and graphite electrode, it is characterized in that, takes resistance welding method, and may further comprise the steps successively:
A, the operating voltage of regulating resistance welder according to winding wire line footpath thickness; Described operating voltage is controlled in 20～100V scope;
B, the lead riser of three phase windings twisted together form welding the end of a thread;
C, state the welding the end of a thread that twists together, and expose outside one section welding the end of a thread at metal clip with metal clip electrode holder residence;
D, with the described welding the end of a thread moment starting arc that exposes of the quick percussion of graphite electrode; The described sealing wire first meltization that exposes forms public plumb joint.
By above given technical scheme, can understand that in conjunction with technical though of the present invention the present invention is owing to creatively adopt the method for electric resistance welding, and implement advanced processing step, thereby realize its purpose that will realize.
The present invention advocates that also the length of the formed welding the end of a thread of b step is controlled in 10～15mm scope; The described length that exposes welding the end of a thread of c step is controlled in 5～8mm scope.But be not limited to this.Because the width size of metal clip motor directly affects the three-phase winding connection lines head and twists together the length that forms welding the end of a thread.In order to save cost, guarantee welding quality, the present invention advocates the described length that twists together the welding the end of a thread that forms, should be just right, unsuitable long.
Based on above-mentioned same technical though, the present invention realizes that second technical scheme of its purpose is:
The welding method of a kind of three-phase winding connection lines of wheel hub motor of electric bicycle and power outlet adopts the resistance welder with metal clip electrode and graphite electrode, it is characterized in that: take resistance welding method, and may further comprise the steps successively.
A, according to power outlet and winding leads line footpath thickness, the operating voltage of regulating resistance welder; Described operating voltage is controlled in 20～100V scope;
B, power outlet and winding leads twisted together form welding the end of a thread;
C, state the welding the end of a thread that twists together with metal clip electrode holder residence; And expose outside one section welding the end of a thread at metal clip;
D, with the described welding the end of a thread moment starting arc that exposes of the quick percussion of graphite electrode; The described sealing wire first melt formation plumb joint that exposes.
The present invention advocates that also the length of the formed welding the end of a thread of b step is controlled in 10～15mm scope; The described length that exposes welding the end of a thread of c step is controlled in 5～8mm scope.
After technique scheme was implemented, the method that the present invention had was reliable, and technology is easy, and it is firm to weld, conduct electricity very well, and production work efficiency height, production cost is low, and compared with the prior art characteristics such as on-the-spot environmental protection, have outstanding substantive distinguishing features and marked improvement.
Description of drawings
Fig. 1 is a working condition reference diagram of the present invention; The resistance welder that it adopted mainly comprises voltage regulator, impedor, AC-DC conversion part, and annex has a metal clip electrode and a graphite electrode.This resistance welder has current/voltage degree of regulation height, and power output is stable and adapt to characteristics such as welding lead line footpath thickness scope is wide.By the applicant's self design.
Embodiment
Below contrast accompanying drawing, by the description of embodiment, the invention will be further described.
One of embodiment please be joined and be read accompanying drawing 1.
A kind of welding method of three-phase winding connection lines of wheel hub motor of electric bicycle common contact, employing has the resistance welder of metal clip electrode and graphite electrode, take resistance welding method, and may further comprise the steps successively: according to the operating voltage of winding wire line footpath thickness adjusting resistance welder; Described operating voltage is controlled in 20～100V scope; The lead riser of three phase windings is twisted together formation welding the end of a thread; Clamp described welding the end of a thread that twists together with the electrode metal clip, and expose outside one section welding the end of a thread at metal clip; With the described welding the end of a thread moment starting arc that exposes of the quick percussion of graphite electrode; The described sealing wire first meltization that exposes forms public plumb joint.And the length of the formed welding the end of a thread of b step is controlled in 10～15mm scope; The described length that exposes welding the end of a thread of c step is controlled in 5～8mm scope.
Two of embodiment please be joined and be read accompanying drawing 1.
The welding method of a kind of three-phase winding connection lines of wheel hub motor of electric bicycle and power outlet, employing has the resistance welder of metal clip electrode and graphite electrode, take resistance welding method, and may further comprise the steps successively: according to power outlet and winding leads line footpath thickness, regulate the operating voltage of resistance welder, described operating voltage is controlled in 20～100V scope; Power outlet and winding leads are twisted together formation welding the end of a thread; Clamp described welding the end of a thread that twists together with the electrode metal clip; And expose outside one section welding the end of a thread at metal clip; With the described welding the end of a thread moment starting arc that exposes of the quick percussion of graphite electrode; The described sealing wire first melt formation plumb joint that exposes.And the length of the formed welding the end of a thread of b step is controlled in 10～15rmm scope; The described length that exposes welding the end of a thread of c step is controlled in 5～8mm scope.
The invention described above resistance welding method is to produce big electric current by moment between electrode graphite and welding the end of a thread, and causes moment electric arc that the moment high heat by electric arc produces makes the sealing wire first melt change into spherical soldering tip.
The finished product quality testing result who small lot is implemented above-mentioned two kinds of concrete grammars shows that its solder joint is tiny, and it is firm to weld, and not seeing has rosin joint and dry joint, has contact resistance hardly, thereby conducts electricity very well.And owing to be to spark, caloric value is few, finds no the winding and the lead-in wire that are damaged, thereby its functional reliability height.Thereby realized original intention of the present invention.
Claims (4)
1, a kind of welding method of three-phase winding connection lines of wheel hub motor of electric bicycle common contact adopts the resistance welder with metal clip electrode and graphite electrode, it is characterized in that, takes resistance welding method, and may further comprise the steps successively:
A, the operating voltage of regulating resistance welder according to winding wire line footpath thickness; Described operating voltage is controlled in 20～100V scope;
B, the lead riser of three phase windings twisted together form welding the end of a thread;
C, state the welding the end of a thread that twists together, and expose outside one section welding the end of a thread at metal clip with metal clip electrode holder residence;
D, with the described welding the end of a thread moment starting arc that exposes of the quick percussion of graphite electrode; The described sealing wire first meltization that exposes forms public plumb joint.
2, welding method according to claim 1 is characterized in that, the length of the formed welding the end of a thread of b step is controlled in 10～15mm scope; The described length that exposes welding the end of a thread of c step is controlled in 5～8mm scope.
3, the welding method of a kind of three-phase winding connection lines of wheel hub motor of electric bicycle and power outlet adopts the resistance welder with metal clip electrode and graphite electrode, it is characterized in that: take resistance welding method, and may further comprise the steps successively.
A, according to power outlet and winding leads line footpath thickness, the operating voltage of regulating resistance welder; Described operating voltage is controlled in 20～100V scope;
B, power outlet and winding leads twisted together form welding the end of a thread;
C, state the welding the end of a thread that twists together with metal clip electrode holder residence; And expose outside one section welding the end of a thread at metal clip;
D, with the described welding the end of a thread moment starting arc that exposes of the quick percussion of graphite electrode; The described sealing wire first melt formation plumb joint that exposes.
4, welding method according to claim 3 is characterized in that: the length of the formed welding the end of a thread of b step is controlled in 10～15mm scope; The described length that exposes welding the end of a thread of c step is controlled in 5～8mm scope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100323863A CN101594031B (en) | 2009-06-12 | 2009-06-12 | Method for welding three-phase winding connection lines of wheel hub motor of electric bicycle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100323863A CN101594031B (en) | 2009-06-12 | 2009-06-12 | Method for welding three-phase winding connection lines of wheel hub motor of electric bicycle |
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| Publication Number | Publication Date |
|---|---|
| CN101594031A true CN101594031A (en) | 2009-12-02 |
| CN101594031B CN101594031B (en) | 2011-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009100323863A Expired - Fee Related CN101594031B (en) | 2009-06-12 | 2009-06-12 | Method for welding three-phase winding connection lines of wheel hub motor of electric bicycle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103447706A (en) * | 2013-07-31 | 2013-12-18 | 东方电气集团东风电机有限公司 | Process for welding neutral points with leads of windings of driving motors of electric vehicles |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103457417A (en) * | 2013-09-12 | 2013-12-18 | 安徽奥特佳科技发展有限公司 | Leading-out method for brushless direct current motor outgoing lines for electric compressor |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3201397B2 (en) * | 1999-03-30 | 2001-08-20 | 株式会社デンソー | Method of manufacturing rotating electric machine |
| DE10315361A1 (en) * | 2003-04-03 | 2004-10-14 | Robert Bosch Gmbh | Process for the production of windings and winding interconnections |
| CN101362250B (en) * | 2004-01-30 | 2011-05-18 | 三菱电机株式会社 | Welding set |
| CN200967120Y (en) * | 2006-06-30 | 2007-10-31 | 黄宏达 | Multifunctional welding machine |
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- 2009-06-12 CN CN2009100323863A patent/CN101594031B/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103447706A (en) * | 2013-07-31 | 2013-12-18 | 东方电气集团东风电机有限公司 | Process for welding neutral points with leads of windings of driving motors of electric vehicles |
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| CN101594031B (en) | 2011-06-15 |
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Granted publication date: 20110615 Termination date: 20180612 |