CN101586447A - Production device for hot spraying alloy coating on surface of polished pumping rod - Google Patents
Production device for hot spraying alloy coating on surface of polished pumping rod Download PDFInfo
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- CN101586447A CN101586447A CNA2008101125780A CN200810112578A CN101586447A CN 101586447 A CN101586447 A CN 101586447A CN A2008101125780 A CNA2008101125780 A CN A2008101125780A CN 200810112578 A CN200810112578 A CN 200810112578A CN 101586447 A CN101586447 A CN 101586447A
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- flush coater
- guide rail
- machine
- surface flush
- frequency heating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The invention relates to a production device for hot spraying an alloy coating on the surface of a polished pumping rod, which comprises a first surface spray painting machine and a second surface spray painting machine which are placed relatively parallelly, a surface roughing machine, a surface abrasive finishing machine, and a first roller conveying line and a second roller conveying line which are arranged parallelly, wherein the sides of the surface roughing machine, the first surface spray painting machine, the second surface painting machine and the surface abrasive finishing machine are provided with three two-finger automatic manipulators respectively; the first surface spray painting machine and the second surface painting machine consist of a guide rail trolley, a flame thermal spray device arranged beside the guide rail trolley and an intermediate frequency heating device respectively; an intermediate frequency heating coil and a matching cooling water coil of the intermediate frequency heating device are arranged at the right end of a trolley body of the guide rail trolley from left to right; the axes of the intermediate frequency heating coil and the matching cooling water coil of the intermediate frequency heating device coincide with the axes of left and right chucks of the guide rail trolley; and a spray gun of the flame thermal spray device is positioned between the matching cooling water coil of the intermediate frequency heating device and the right chuck of the guide rail trolley. The device can improve the hot spraying quality and the hot spraying efficiency of the alloy coating on the surface of the polished pumping rod.
Description
Technical field
The present invention relates to a kind of hot spray process device for alloy coating on surface of polished pumping rod, belong to the oil equipment field.
Background technology
In petroleum industry, the oil pumper sucker rod pumping is a kind of artificial lift oil production method, and is simple with its equipment, small investment, and convenient management, advantage such as compliance is strong is extensively adopted by each oil field both at home and abroad.Oil pumper, sucker rod and oil well pump are three chief components of sucker rod pumping equipment, and wherein sucker rod is the motion and the transmission of power of oil pumper are carried out pumping to downhole pump parts.Oil pumping polish rod is the different sucker rod of rod string top one Gent, be used for and well head seal box fitted seal mouth of pumped oil well, therefore condition of work is more abominable than sucker rod, except that the condition of work of sucker rod, oil pumping polish rod in the exposed atmosphere in the open air, is immersed in during down stroke in the well liquid when upstroke, therefore oil pumping polish rod both had been subjected to atmospheric corrosion, being subjected to the well corrosion again, also will not bearing high temperature when fuel-displaced, is the harshest different sucker rod of a Gent of condition of work.
For this reason, oil pumping polish rod being carried out surfacing is to prolong its application life the most effectively to handle means to improve its corrosion resistance and abrasion resistance.Surface treatment method commonly used at present comprises electrodeposited chromium, chemical nickel phosphorus plating and alloy coating hot-spraying technology.
The electrodeposited chromium technology is to plate one deck chromium topping on the oil pumping polish rod surface by plating; this case hardness height, highly polished, certain abrasion resistance and corrosion resistance arranged; slowed down the corrosion resistance of oil pumping polish rod to a certain extent; but because electrodeposited coating and matrix bond are not tight; tangible interface is arranged between electrodeposited coating and the matrix; it is very big that the composition of both sides, interface matrix and electrodeposited coating differs, and its chemical potential difference is also very big.In case surface electrical coating owing to hard particles for example the scuffing of sand grains defective appears, after causing the exposing of matrix, under electrochemical action, corrosion process can be that the interface is expanded rapidly along the position of potential difference maximum, finally cause the sheet of coating to peel off, cause the corrosion failure of oil pumping polish rod.In addition, the chemical nickel phosphorus plating technology also with the electrodeposited chromium technology type seemingly, nickel-phosphorus coating can sheet after the scuffing that is subjected to hard particles peels off, and causes the oil pumping polish rod corrosion failure.
The alloy coating hot-spraying technology is will have the alloy material spraying that anticorrosive wear-resistant decreases performance by plasma spray technology to be covered in the oil pumping polish rod surface, and make coating material and matrix material form metallurgical binding by remelting processing, the composition of coating and the composition of matrix be mutual scattering and permeating in reflow process, between coating and matrix material, there is certain thickness transition region, the composition that makes coating arrive matrix changes slow relatively, avoided the formation at the interface of composition sudden change, also problem with regard to having avoided chrome plating and nickel-phosphorus coating after defective appears in the surface, to cause the coating sheet to come off because of the expansion of corroding.
But, because alloy coating hot-spraying technology work flow relative complex, and oil pumping polish rod is typical ultra-fine stock class workpiece, and it is very high to cause that oil pumping polish rod is carried out surface heat spray process difficulty, does not therefore also have special alloy coating hot spray oil pumping polish rod production line.The present mode of production is that sucker rod hard surfacing equipment is carried out scrap build, the remelting that utilizes quenching apparatus to finish preheating to the body of rod, body of rod face coat is handled, and utilizes the thermal spraying treatment that abrasive band bistrique on the sucker rod hard surfacing equipment and flame heat spray spray gun are finished body of rod surface coarsening, coating polishing grinding and body of rod surface alloy coating that is placed in that increases in addition again.In addition, because sucker rod hard surfacing equipment is oblique roller nature supporting way to the supporting way of sucker rod workpiece, being about to the sucker rod free state is placed on a row and sucker rod axis and is on the roller that an angle places, utilizing frictional force to drive workpiece after roller rotates rotates on the one hand, move axially promptly spiral advancing on the one hand.Sucker rod in this process is because the size characteristics of its ultra-fine length and kinetic stability is very poor, beating degree is very high, has had a strong impact on the crudy of body of rod surface finish, coating hot-spraying.
Can realize the thermal spray process of either of the face coat of oil pumping polish rod though use the equipment of this transformation, but because the processing of each operation is all on same equipment, each operation is different to the requirement of equipment and workpiece, and is different to the influence of equipment and workpiece, the contradiction between the different process can occur.In whole process of production, the thermal spraying treatment of alloy coat and intermediate frequency remelting heat treated require very high to the precision of equipment and the smoothness of workpiece operation, in order to improve effect and the efficient that the intermediate frequency remelting is handled, heating in medium frequency coil distance body of rod surface distance is very little, generally be no more than 1cm, this just requires the beating degree of workpiece very little.On the other hand, when utilizing the abrasive band bistrique that grinding process is carried out on the polished rod surface, in order to guarantee certain polishing effect and grinding efficiency, bistrique can be very high to the following compressive load of the body of rod, this just causes workpiece stressed and vibration that the generation amplitude is very big in bruting process, and what cause that workpiece do not stop in traveling process beats, and very easily contacts and strike the heating in medium frequency coil, cause the damage of equipment, equipment failure rate is very high.
In addition, use this equipment can only carry out single and mini-batch production production, production efficiency is low; The multiple operation integrated equipment requires high to operator's operation, be prone to the human operational error, cause decrease in yield, these all greatly reduce the alloy coating hot-spraying polished rod competitiveness of product in market, have influenced the popularization of this outstanding process for treating surface of plasma spray technology in the oil equipment field.
Summary of the invention
The purpose of this invention is to provide a kind of alloy coating on surface of polished pumping rod hot spraying production line that can improve alloy coating on surface of polished pumping rod hot spraying quality and efficient.
For achieving the above object, the present invention takes following design scheme:
A kind of process units of hot spraying alloy coating on surface of polished pumping rod, it comprises: the first surface flush coater, the second surface flush coater, the surface coarsening machine, surface polishing machine, the first roller pipeline and the second roller pipeline, first surface flush coater and second surface flush coater opposing parallel are placed, the first roller pipeline and the second roller pipeline be arranged in parallel, the stem of the afterbody of the first roller pipeline and the second roller pipeline is adjacent and between first surface flush coater and second surface flush coater, the surface coarsening machine is located at the left side of first surface flush coater or second surface flush coater and is positioned at first roller pipeline next door, surface polishing machine is located at the right side of first surface flush coater or second surface flush coater and is positioned at second roller pipeline next door, surface coarsening machine, the first surface flush coater, the next door of second surface flush coater and surface polishing machine is respectively equipped with three two and refers to the formula automatic manipulator.
First surface flush coater and second surface flush coater are respectively by guide rail car be arranged on guide rail car other flame heat spray equipment and heating in medium frequency equipment and form, the heating in medium frequency coil of frequency heating device and supporting cooling hydrosphere are arranged on the guide rail car right-hand member from left to right, the dead in line of the left and right chuck of the heating in medium frequency coil of frequency heating device and the axis of supporting cooling hydrosphere and guide rail car, the spray gun of flame heat spray equipment is between the supporting cooling hydrosphere and the right chuck of guide rail car of frequency heating device.
Beneficial effect of the present invention: 1, alloy coating on surface of polished pumping rod hot spraying production line of the present invention, size characteristics according to hot-spraying technique and this slender rod type workpiece of oil pumping polish rod, the thinking that the non-standard equipment that uses self-control to transform before changing carries out single-piece work, whole alloy coating on surface of polished pumping rod hot-spraying technique is decomposed, use more general standard production equipment to produce to each operation after decomposing, and with the production equipment of each operation according to the rational row's of production group of production efficiency optimization criteria, refer to formula automatic manipulator realization automatic loading/unloading by two, realize the automatic transmission of oil pumping polish rod by the first roller pipeline and the second roller pipeline, first, two surperficial flush coaters and surface coarsening machine and surface polishing machine are separated from each other mutually and do not disturb, adopt guide rail car to realize the rotation and the axially-movable of oil pumping polish rod, so the present invention can improve the quality and the efficient of alloy coating on surface of polished pumping rod hot spraying.
2, alloy coating on surface of polished pumping rod hot spraying production line of the present invention, the equipment that uses is all standardized equipment, thereby the stability and the component interchangeability of equipment have been improved, effectively reduce breakdown rate and maintenance time, and by each operation reasonably row of production group and proportioning, effective optimization process time, thereby increased substantially production efficiency, make the thermal spray process of either of alloy coating on surface of polished pumping rod become more standardized production procedure, be convenient to the more production and operation management of standard.
Description of drawings
Fig. 1 is the schematic layout pattern of alloy coating on surface of polished pumping rod hot spraying production line of the present invention;
Fig. 2 is first or second surface flush coater structural representation among the present invention.
The specific embodiment
As shown in Figure 1, the process units of a kind of hot spraying alloy coating on surface of polished pumping rod of the present invention, it comprises: first surface flush coater 2, second surface flush coater 4, surface coarsening machine 1, surface polishing machine 3, the first roller pipeline 5 and the second roller pipeline 6, first surface flush coater 2 and second surface flush coater 4 opposing parallel are placed, distance between first surface flush coater 2 and the second surface flush coater 4 is 2 meters, the first roller pipeline 5 and the second roller pipeline 6 be arranged in parallel, the stem of the afterbody of the first roller pipeline 5 and the second roller pipeline 6 is adjacent and between first surface flush coater 2 and second surface flush coater 4, surface coarsening machine 1 is located at the left side of first surface flush coater 2 or second surface flush coater 4 and is positioned at the first roller pipeline, 5 next doors, surface polishing machine 3 is located at the right side of first surface flush coater 2 or second surface flush coater 4 and is positioned at the second roller pipeline, 6 next doors, surface coarsening machine 1, first surface flush coater 2, the next door of second surface flush coater 4 and surface polishing machine 3 is respectively equipped with three two and refers to formula automatic manipulator 7.The 2M5015B molding sand band grinding machine that the 2M5015 molding sand band grinding machine that above-mentioned surface coarsening machine 1 adopts Chongqing rich beneficial abrasive belt grinding machine Co., Ltd to produce, surface polishing machine 3 adopt Chongqing rich beneficial abrasive belt grinding machine Co., Ltd to produce.
As shown in Figure 2, first surface flush coater 2 and second surface flush coater 4 are respectively by guide rail car 18, flame heat spray equipment 19 and the heating in medium frequency equipment 10 other with being arranged on guide rail car are formed, the heating in medium frequency coil 11 of frequency heating device 10 and supporting cooling hydrosphere 12 are arranged on guide rail car 18 right-hand members from left to right, the left side of the heating in medium frequency coil 11 of frequency heating device 10 and the axis of supporting cooling hydrosphere 12 and guide rail car 18, right chuck 13,14 dead in line, the spray gun 15 of flame heat spray equipment is between the supporting cooling hydrosphere 12 and the right chuck 14 of guide rail car of frequency heating device, the muzzle of the spray gun 15 of flame heat spray equipment is horizontally disposed with and apart from guide rail car chuck axis 180mm, heating in medium frequency coil 11, supporting cooling hydrosphere 12 and spray gun 15 relative spacings are 300mm, can realize at work best spraying effect and the heating in oil pumping polish rod surface to guarantee surperficial flush coater, the remelting effect.Wherein, guide rail car 18 adopts Beijing to think the SWCH1530 guide rail car that Weisheng industrial engineering (IE) technology Co., Ltd produces; flame heat spray equipment 19 adopts the DZ-5000 flame heat spray equipment of Surface Engineering research institute of the Chinese Academy of Agricultural Sciences, and heating in medium frequency equipment 10 adopts the 160KW/8KC heating in medium frequency equipment of Shanghai her induction heating equipment Co., Ltd of China.
During use, oil pumping polish rod to be processed in the blank storage area 8 is positioned over first roller carries 5 line section starts, by the first roller pipeline 5 oil pumping polish rod to be processed is delivered to surface coarsening machine 1 place, surface coarsening machine 1 three two other finger formula automatic manipulators 7 are delivered to oil pumping polish rod on the surface coarsening machine 1, and surface coarsening machine 1 starts and begins the alligatoring polishing is carried out on the polished rod surface; The surface for the treatment of whole oil pumping polish rod is finished rear surface roughing machine 1 by polishing and is quit work, refer to that by other three two of surface coarsening machine 1 formula automatic manipulators 7 take off the oil pumping polish rod behind the surface coarsening and put it on the first roller pipeline 5 again, the first roller pipeline 5 continues operation, oil pumping polish rod behind the surface coarsening is delivered to first surface flush coater 2 or second surface flush coater 4 sides, oil pumping polish rod to be sprayed 16 is given two connecting rods 17 that are connected with two chucks of guide rail car 18 by first surface flush coater other 2 or second surface flush coater 4 three two other finger formula automatic manipulators 7 again, 20, two connecting rods 17,20 with oil pumping polish rod 16 bolts or articulate mutually, the workpiece rotary control switch and the guide rail car car body that start guide rail car move switch, oil pumping polish rod 16 is while doing uniform rotation along with the car body 21 of guide rail car is at the uniform velocity mobile along the guide rail 22 of guide rail car to the right, next oil pumping polish rod passes heating in medium frequency coil 11 by one and carries out oil pumping polish rod surface preheating to the other end, close heating in medium frequency coil 11 then, the car body 21 of guide rail car drives oil pumping polish rod again and moves from reverse guide rail 22 along guide rail car, starting flame heat spray equipment during the spray gun 15 of oil pumping polish rod by flame heat spray equipment carries out surface to oil pumping polish rod and sprays, treat to close the spraying that flame heat spray equipment is finished alloy coating on surface of polished pumping rod after whole oil pumping polish rod is by spray gun 15, treat whole oil pumping polish rod under the car body 21 of guide rail car drives once more forward move and when one is passed heating in medium frequency coil 11, start 11 pairs of coatings of heating in medium frequency coil and carry out the remelting processing, start supporting cooling hydrosphere 12 simultaneously, water-cooled is carried out on surface to remelting oil pumping polish rod later, treat to close heating in medium frequency equipment 10 and supporting cooling hydrosphere 12 after whole oil pumping polish rod is by heating in medium frequency coil 11 and cooling hydrosphere 12, finish remelting and cooling processing the face coat of oil pumping polish rod; When the oil pumping polish rod after the car body 21 of guide rail car drives the remelting processing is moved to the left once more, start heating in medium frequency coil 11 and again oil pumping polish rod is carried out tempering heat treatment, treat that closing heating in medium frequency coil 11 after whole oil pumping polish rod is by the heating in medium frequency coil finishes tempering heat treatment, closing work rotary control switch and guide rail car body moves switch and stops the rotation of oil pumping polish rod and move, polished rod after two finger formula automatic manipulators 7 are finished the surface spraying unloads from surperficial flush coater and is placed on the second roller pipeline 6, the oil pumping polish rod that second roller carries 6 lines will finish spray treatment is transferred to surface polishing machine 3 places automatically, three two of surface polishing machine 3 places refer to that formula automatic manipulator 7 is positioned over the extracting of the oil pumping polish rod on the second roller pipeline 6 on the surface polishing machine 3, surface polishing machine 3 starts, and begins polishing grinding is carried out on the surface of oil pumping polish rod.Treat the surperficial polished polishing back closing surface polishing machine 3 of whole oil pumping polish rod, surface polishing machine 3 three the two other oil pumping polish rods that refer to that formula automatic manipulator 7 is finished polishing unload from surface coarsening machine 3 and are positioned on the second roller pipeline 6, the oil pumping polish rod that 6 operations of the second roller pipeline will be finished processing is transferred to products storage district 9 forward, promptly finishes whole process of production.
After adopting production line of the present invention, 1 surface alloy coating polished rod product of original approximately production in per 50 minutes becomes approximately produced 2 surface alloy coating polished rod products in per 20 minutes, and production efficiency has improved more than 300%.
Advantage of the present invention is:
1, the present invention is by technological improvement, so that the production of oil pumping polish rod surface spraying can Application standard equipment, Reduce difficulty of processing, fault rate and the maintenance cost of equipment, be conducive to the popularization of this production line.
2, this production line decomposes refinement with whole process, and uses special equipment to carry out special explained hereafter, Decrease operation, the maintenance technology requirement of operator to equipment, reduced labour intensity, improved The quality of production is further simplified production management.
3, the production efficiency of this production line with compare than original production process, improved more than 300%.
Claims (1)
1, a kind of process units of hot spraying alloy coating on surface of polished pumping rod, it is characterized in that, it comprises: the first surface flush coater, the second surface flush coater, the surface coarsening machine, surface polishing machine, the first roller pipeline and the second roller pipeline, first surface flush coater and second surface flush coater opposing parallel are placed, the first roller pipeline and the second roller pipeline be arranged in parallel, the stem of the afterbody of the first roller pipeline and the second roller pipeline is adjacent and between first surface flush coater and second surface flush coater, the surface coarsening machine is located at the left side of first surface flush coater or second surface flush coater and is positioned at first roller pipeline next door, surface polishing machine is located at the right side of first surface flush coater or second surface flush coater and is positioned at second roller pipeline next door, surface coarsening machine, the first surface flush coater, the next door of second surface flush coater and surface polishing machine is respectively equipped with three two and refers to the formula automatic manipulator; First surface flush coater and second surface flush coater are respectively by guide rail car be arranged on guide rail car other flame heat spray equipment and frequency heating device and form, the heating in medium frequency coil of frequency heating device and supporting cooling hydrosphere are arranged on the right-hand member of the car body of guide rail car from left to right, the dead in line of the left and right chuck of the heating in medium frequency coil of frequency heating device and the axis of supporting cooling hydrosphere and guide rail car, the spray gun of flame heat spray equipment is between the right chuck of the supporting cooling hydrosphere of frequency heating device and guide rail car.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101125780A CN101586447A (en) | 2008-05-23 | 2008-05-23 | Production device for hot spraying alloy coating on surface of polished pumping rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101125780A CN101586447A (en) | 2008-05-23 | 2008-05-23 | Production device for hot spraying alloy coating on surface of polished pumping rod |
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| Publication Number | Publication Date |
|---|---|
| CN101586447A true CN101586447A (en) | 2009-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008101125780A Pending CN101586447A (en) | 2008-05-23 | 2008-05-23 | Production device for hot spraying alloy coating on surface of polished pumping rod |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109504964A (en) * | 2018-10-12 | 2019-03-22 | 翟长生 | A kind of bearing ring complex intensifying intelligence production line |
| CN111805305A (en) * | 2019-11-29 | 2020-10-23 | 中国航发沈阳黎明航空发动机有限责任公司 | Method for machining part with deep hole chromium layer |
-
2008
- 2008-05-23 CN CNA2008101125780A patent/CN101586447A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109504964A (en) * | 2018-10-12 | 2019-03-22 | 翟长生 | A kind of bearing ring complex intensifying intelligence production line |
| CN109504964B (en) * | 2018-10-12 | 2021-02-05 | 翟长生 | Bearing ring composite strengthening intelligent production line |
| CN111805305A (en) * | 2019-11-29 | 2020-10-23 | 中国航发沈阳黎明航空发动机有限责任公司 | Method for machining part with deep hole chromium layer |
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Open date: 20091125 |