CN101585227A - Planetary screw drooling extruder - Google Patents

Planetary screw drooling extruder Download PDF

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Publication number
CN101585227A
CN101585227A CNA2008100976418A CN200810097641A CN101585227A CN 101585227 A CN101585227 A CN 101585227A CN A2008100976418 A CNA2008100976418 A CN A2008100976418A CN 200810097641 A CN200810097641 A CN 200810097641A CN 101585227 A CN101585227 A CN 101585227A
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CN
China
Prior art keywords
planet
feeding
single screw
screw rod
screw
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Granted
Application number
CNA2008100976418A
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Chinese (zh)
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CN101585227B (en
Inventor
邹昌凤
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SHANGHAI LONGSHANFENG MACHINE MANUFACTURE CO Ltd
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SHANGHAI LONGSHANFENG MACHINE MANUFACTURE CO Ltd
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Priority to CN2008100976418A priority Critical patent/CN101585227B/en
Publication of CN101585227A publication Critical patent/CN101585227A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • B29C48/832Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/375Plasticisers, homogenisers or feeders comprising two or more stages
    • B29C48/385Plasticisers, homogenisers or feeders comprising two or more stages using two or more serially arranged screws in separate barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/375Plasticisers, homogenisers or feeders comprising two or more stages
    • B29C48/39Plasticisers, homogenisers or feeders comprising two or more stages a first extruder feeding the melt into an intermediate location of a second extruder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B29C48/435Sub-screws
    • B29C48/44Planetary screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/793Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling upstream of the plasticising zone, e.g. heating in the hopper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/365Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using pumps, e.g. piston pumps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a planetary screw drooling extruder. A hopper feeding part, a supplied material preheating part, a planetary plasticizing section, a single screw extruding part, a filtering device, a pressurization metering pump and a clothes rack type module are sequentially connected. A planetary main machine drives a transmission reducing gear box to drive a material supplying screw as well as a planetary main screw and a planetary small screw in the planetary plasticizing section to rotate. The planetary plasticizing section is arranged between the supplied material preheating part and the single screw extruding part and is divided into an A section and a B section. The planetary screw drooling extruder is used for producing and processing crystal materials without a crystal drying dehumidifier, thereby being beneficial to saving a great deal of energy. The planetary screw drooling extruder can totally recycle materials for secondary processing, is beneficial to environment protection, and has the advantages of great output, low energy consumption, more stable product quality and better effect. As crystal drying, dehumidification, plasticization, melting and cast sheet extrusion are integrally carried out on the materials, the materials can quickly flow to be molded in one step.

Description

Planetary screw drooling extruder
Technical field
The present invention relates to the extrusion equipment of goods such as a kind of production and processing plastics salivation film, sheet, specifically a kind of planetary screw drooling extruder of assembling brilliant drying, vacuum dehumidifying, melt extruding disposable solution production and processing crystalline material.
Background technology
In the middle of our daily life, should all to contact and use plastic products every day, such as various packaging material such as food, medicine, hardware ﹠ tools and card matrix material, bank card, identity card, electronic tag or the like.Just at present we are in the middle of these materials that use, in the middle of production and processing, should all to use extruder to plastify and extrude processing, but the different extrusion way of employing is also arranged according to different materials, just present crystalline material of using such as polyester PET etc., the production expressing technique flow process that is adopted is, raw material are earlier with crystallizing and drying dehumidifier desiccant dehumidification, after add extruder again and melt extrude.Because polyester PET is a kind of crystalline material, in the polyester macromolecule chain, contain ester group, because ester group has the hygroscopicity tendency, under the situation of being heated, be to have the moisture existence of trace that hydrolysis also very easily takes place, consequently in the process of processing and forming, can produce a large amount of bubbles, influence ordinary production, make molecular weight and molecular weight, the PET quality variation because of hydrolytic degradation simultaneously, so before single screw rod and twin-screw production and processing melt extruded, material must will carry out crystallizing and drying to be handled.Use the hydrostomia method to process at home and abroad at present, have only two kinds of extruders nothing but, first kind is single screw extrusion machine, and second kind is double screw extruder.
With regard to first kind of single screw extrusion machine, it produces polyester PET material technology flow process is first crystallizing and drying dehumidifying, the back adds single screw extrusion machine and melt extrudes, because its single screw-rod structure design relatively is fairly simple, be nothing but equidistantly not wait deeply or equidistantly do not wait dark change so again and again, design it in any case and can only play a kind of effect that plasticized article is increased extruding force, its result only is to mass transport, extruding, utilize external heat source and push fusion, such result has some disadvantage: 1, use the crystallizing and drying dehumidifier, energy consumption is big, efficient is low, raw material pollute easily through link is many, the crystallizing and drying overlong time needs more than 6 hours.2, since material in the middle of melt extruding, be to utilize outside heat of high temperature extruding fusion, its operating efficiency again can not be too fast, do not fuse phenomenon because of carrying too fast material to absorb less than the abundant heat in outside, do not fuse material just in phenomenons such as the excessive screw rod fractures of thread groove the inside caking blocking current, but production efficiency slows down and be that high temperature is big to the consumption of plastic molecules structure, makes its unstable product quality, occur easily that the color color is inhomogeneous, flavescence, become fragile, phenomenon such as glue stain.3, plurality of raw materials compounding symphysis product is not stirred with joint efforts.4, full reclaimed materials secondary processing product can't meet the quality requirement, and is unfavorable to environmental protection.5, power consumption is big, the each side defective such as yield poorly.Its operation principle is main motor-driven reductor, is extruded by the single screw rod rotation of reductor slow-speed shaft transmission.
Second kind of double screw extruder, its type can be superior more a lot of than single screw rod relatively again, type kind also has several, such as bicone double screw extruder, parallel double-screw extruder or the like, no matter its structure design principle of any double screw extruder has just added a screw rod on single screw rod, work type can aspect added a screw rod extruding force be much bigger really, but this wherein will to reach plasticizing fully complete to the PET plastic products be the problem that can not change its essence by extruding force.
With regard to the structural type energy of above single screw rod and double screw extruder, be to moisture contained in the middle of the graininess polyester PET, it almost is very difficult getting rid of in the middle of extruder production.So the processing process that continues into the present up to present home and abroad is, first crystallizing and drying, after melt extrude hydrostomia casting sheet.Because use the crystallizing and drying dehumidifier that a lot of defectives are also arranged, 1, crystallization time is wanted 2 hours, the desiccant dehumidification time is wanted 4 ~ 5 hours, and this just causes each start to produce the work of will getting ready before in 6 ~ 7 hours.2, energy resource consumption is big: because its raw material all is a graininess, using Electric heating to toast, the moisture in the middle of making slowly evaporates.The powder that produces after 3, crystallization is stirred is big.4, change raw material handling difficulty, about 2 ~ 3 hours of clearance time.5, equipment is installed and is taken up an area of greatly, and many installing engineerings of auxiliary amount is big, regularly replace drier, heater, filter etc.Thus according to existing manufacturing technique flow process elder generation crystallizing and drying, after the method that melt extrudes promptly: energy consumption is big, yield poorly, complex manufacturing, full reclaimed materials secondary production and processing product quality do not reach requirement, are unfavorable for environmental protection etc.
Summary of the invention
Technical problem to be solved by this invention provides planetary screw drooling extruder at the existing in prior technology defective, the hygroscopicity problem that is had according to the polyester PET material, in the middle of the thermoplasticity plasticizing, do not use under the prerequisite of crystallizing and drying dehumidifier, disposable solution crystallizing and drying dehumidifies, melt extrudes problems such as casting sheet in the middle of planetary screw drooling extruder, this will help saving a large amount of energy, and product quality is more stable.
The technical solution adopted for the present invention to solve the technical problems is: planetary screw drooling extruder, its structure comprise hopper feeding part, host driven transmission deceleration part, feeding regenerator section, planet fluxing zone, single screw rod extruding part, filter, positive battery metering pump, rack-style mould, main frame base support; Described hopper feeding part, feeding regenerator section, planet fluxing zone, single screw rod extruding part, filter, positive battery metering pump, rack-style mould connect successively, and planet driving screw, planet small screw that described host driven transmission deceleration part drives in feeding spiro rod and the planet fluxing zone rotate; Between described feeding regenerator section and the single screw rod extruding part is the planet fluxing zone, described planet fluxing zone is two sections of AB, structure comprises planet plasticizing barrel A, planet driving screw, planet small screw, planet plasticizing barrel B, after described planet driving screw, planet small screw are nested together wherein planet driving screw one end connect feeding spiro rod on the host driven transmission decelerating device, and the other end connects on single screw rod of single screw rod extruding part, and described planet driving screw, planet small screw arranged outside have planet plasticizing barrel A and planet plasticizing barrel B.
Between described planet fluxing zone and the single screw rod extruding part vacuum window can also be set, the single screw rod in described single screw rod extruding part then drives by single screw drive deceleration device.
Described feeding regenerator section is provided with feeding section vacuum plant; The planet plasticizing barrel A section of planet fluxing zone and planet plasticizing barrel B section junction are provided with the fluxing zone vacuum plant; Described vacuum window is provided with the vacuum window vacuum plant; Described single screw rod extruding part is provided with single screw rod connector vacuum plant.
Described feeding regenerator section is provided with feeding section heat conductive oil inlet, the outlet of feeding section conduction oil; Described planet fluxing zone is provided with plasticizing barrel A heat conductive oil inlet, the outlet of plasticizing barrel A conduction oil, plasticizing barrel B heat conductive oil inlet, the outlet of plasticizing barrel B conduction oil; Described single screw rod extruding part is provided with swivel nut A heat conductive oil inlet, the outlet of swivel nut A conduction oil, swivel nut B heat conductive oil inlet, the outlet of swivel nut B conduction oil, the discharging die head is provided with discharging die head heat conductive oil inlet, the outlet of discharging die head conduction oil; The slow-speed shaft of described planet host driven transmission reduction gearing box back is provided with and connects the driving screw swivel joint for the conduction oil import and export; The slow-speed shaft of described single screw drive reduction gearing box back is provided with and connects single screw rod swivel joint for the conduction oil import and export.
At first before producing start, the temperature of respectively distinguishing of whole piece flow production line is adjusted to the right place by manufacturing technique requirent, add material bin exempting from crystals dried material (virgin material or full reclaimed materials) afterwards, hopper is equipped with charge level controller and observation window, so that the few phenomenon of the many material of control material is carried out the continuous feeding of planet main frame according to the size of output by the control of frequency conversion feeding drive motors.
The driving running of planet main frame drives reduction gearing by frequency control motor by yielding coupling, and the reduction gearing slow-speed shaft connects the driving feeding spiro rod by spline and turns round.Wherein the feeding regenerator section is made up of feeding spiro rod and feeding preheating swivel nut, and feeding spiro rod is responsible for the conveying to material, and feeding preheating swivel nut is to be responsible for material before entering the planet fluxing zone, and preheating is in advance got rid of the abundant vacuum of its surface portion moisture.The thermal source of feeding preheating swivel nut adopts outside conduction oil to concentrate the constant temperature heat supply.
Material delivers into feeding spiro rod from feeding machine, and the swivel nut of feeding preheating at this moment can produce 260 degree high temperature preheatings to material, and its material table face portion moisture is gasified rapidly, at this moment has feeding section vacuum plant that the moisture vacuum is got rid of.
Through the material of preheating by the feeding spiro rod continuity send into planet plasticizing barrel A section, wherein planet plasticizing barrel A section plastifies swivel nut, planet small screw, planet driving screw by planet and forms.Planet plasticizing barrel A: be made up of shell and interior swivel nut, there is the helical oil groove for heating or cooling the centre, and interior swivel nut inner surface is the wheeled profile of helical tooth to be arranged for planet small screw engagement running.The planet small screw: outer surface is that the wheeled profile of helical tooth is arranged, and is engaged between planet driving screw and the interior swivel nut and drives running (the different small screw quantity according to specifications and models are also different, generally have between 8 to 14) by driving screw.The planet driving screw: outer surface is that the wheeled profile of helical tooth is arranged, and there is the helical oil groove for heating or cooling inside, and the running of planet driving screw is to connect run-in synchronism by the feeding spiro rod spline.
Material just is subjected to high speed shear when entering planet plasticizing barrel A section, the extruding friction is (because three engagements of planet are to have the wheeled profile engagement of helical tooth running, the gap is minimum, precision is high), at this moment material becomes comminuted state by graininess or sheet with complete shear extrusion when plasticizing barrel A section, meet the heating of planet driving screw and barrel A260 degree high temperature therebetween again, so far the moisture that cuts in the granular material can separate from material in quick gasification, and at this moment Qi Hua moisture finds time to get rid of (the fluxing zone vacuum plant that feeding section vacuum plant and planet plasticizing barrel A section and planet plastify barrel B section junction) by planet plasticizing barrel A section two ends vacuum pumping hardware.
Material is after planet plasticizing barrel A section is sheared plasticizing vacuum powdering, extrude again and enter planet plasticizing barrel B section and melt extrude plasticizing, wherein planet plasticizing barrel B section functional effect is the same with planet plasticizing barrel A section, but the plasticizing haul distance plastifies 1 times of barrel A segment length than planet, the shear extrusion aqueous vapor that so more helps in the molten condition is separated plasticizing, makes the molten material more thorough what degree high temperature moisture were got rid of through the second time 265.The gasification moisture of this moment finds time to get rid of (the planet plasticizing barrel A section and the vacuum pumping hardware of planet plasticizing barrel B section junction and the vacuum pumping hardware of plasticizing barrel B section and single screw rod junction are arranged) by planet plasticizing barrel B section two ends vacuum pumping hardware.
This moment is perfect vacuum plastifying fusion shape material, is expressed into single screw rod extruding zone by planet plasticizing barrel B section.Single screw rod extruding zone by: single screw rod, single screw rod swivel nut, single screw rod discharging die head are formed.Wherein single screw drive, be to drive by internal splines connection driving or special single screw rod master motor and single screw rod reduction gear box by the planet driving screw, its heated at constant temperature is that the conduction oil medium is passed in and out by slow-speed shaft boring and planet driving screw helical oil groove by swivel joint by the helical oil groove of inside for heating or cooling.Single screw rod swivel nut is to be fixedly connected with planet plasticizing barrel B section, and its structure is to be made by shell and interior cover weldering knot, and there is helical oil groove the centre for heat-conducting oil heating cooling constant temperature.Single its structure of screw rod discharging die head is that outer die head and interior die head weldering knot are made, and there is helical oil groove the centre for heat-conducting oil heating cooling constant temperature.
The molten material is delivered to pressurization by single screw rod constant temperature and is expressed into single screw rod discharging die head, enters the positive battery metering pump through filter.
Filter is the automatic net-changing device of hydraulic pressure, and its service behaviour is the impurity in the filtering molten shape material, and the draping time determines that according to working flow pressure heating constant-temperature equipment is the electrical bar heated constant temperature.
Its service behaviour of positive battery metering pump is the pressure flow of constant molten material, guarantee material not can the time few for a long time factor occur, it drives to be connected by universal joint by variable-frequency motor and drives, heating constant-temperature equipment is the electrical bar heated constant temperature.
Supercharging enters melt pipe to the molten material through the positive battery metering pump, enters behind the rack-style mould from die lip mouth hydrostomia casting sheet again, and rack-style mold heated thermostat is the electrical bar heated constant temperature.
Planetary screw drooling extruder of the present invention, as follows with respect to its concrete beneficial effect performance of prior art:
1, to the production and processing crystalline material, this equipment does not need to use the crystallizing and drying dehumidifier, helps saving a large amount of energy like this.
2, can process by 100% full salvage material, can reach very desirable effect equally, help environmental protection.
3, output is big, energy consumption is low.
4, product quality is more stable, effect is better, because material is assembled brilliant desiccant dehumidification, plastifying fusion is extruded the casting sheet, makes the disposable quick flowing forming of material.
Description of drawings
The present invention is further described below in conjunction with the drawings and specific embodiments.
Fig. 1 is the structural representation of first kind of embodiment of planetary screw drooling extruder of the present invention;
Wherein: the hopper feeding part: 1, hopper, 2, feeding machine, 3, frequency conversion feeding drive motors, 4, the blanking cover;
Planet host driven running part: 8, planetary extruder frequency conversion master motor, 7, the planetary extruder reduction gear box, 6, feeding spiro rod;
Feeding regenerator section: 5, feeding preheating swivel nut, 9, feeding section vacuum plant, 10, feeding section heat conductive oil inlet, 11, feeding section heat conductive oil inlet;
Planet fluxing zone: 12, planet plasticizing barrel A, 13, planet driving screw, 14, planet small screw, 15, planet plasticizing barrel B, 16, planet fluxing zone vacuum plant, 17, plasticizing barrel A heat conductive oil inlet, 18, the outlet of plasticizing barrel A conduction oil, 19, plasticizing barrel B heat conductive oil inlet, 20, the outlet of plasticizing barrel B conduction oil;
Single screw rod extruding part: 22, planet and single screw rod connector vacuum plant, 23, single screw rod swivel nut, 24, single screw rod, 29, single screw rod discharging die head, 25, swivel nut A heat conductive oil inlet, 26, swivel nut A conduction oil outlet, 27, swivel nut B heat conductive oil inlet, 28, swivel nut B conduction oil outlet, 30, discharging die head heat conductive oil inlet, 31, discharging die head conduction oil outlet, 21, driving screw swivel joint conduction oil imports and exports;
Filter metering casting sheet part: 32, filter, 33, the positive battery metering pump, 34, the rack-style mould; Support section: 35, main frame base support.
Fig. 2 is the structural representation of second kind of embodiment of planetary screw drooling extruder of the present invention;
Wherein: the hopper feeding part: 101, hopper, 102, feeding machine, 103, frequency conversion feeding drive motors, 104, the blanking cover;
Planet host driven running part: 108, planetary extruder frequency conversion master motor, 107, the planetary extruder reduction gear box, 106, feeding spiro rod;
Feeding regenerator section: 105, feeding preheating swivel nut, 109, feeding section vacuum plant, 1010, feeding section heat conductive oil inlet, 1011, the outlet of feeding section conduction oil;
Planet fluxing zone: 1012, planet plasticizing barrel A, 1013, planet driving screw, 1014, planet small screw, 1015, planet plasticizing barrel B, 1016, planet fluxing zone vacuum plant, 1017, plasticizing barrel A heat conductive oil inlet, 1018, the outlet of plasticizing barrel A conduction oil, 1019, plasticizing barrel B heat conductive oil inlet, 1020, the outlet of plasticizing barrel B conduction oil;
Vacuum window: vacuum window 1022, vacuum window vacuum plant 1023;
Single screw rod extruding part: 1024, single screw rod swivel nut, 1025, single screw rod, 1030, single screw rod discharging die head, 1026, swivel nut A heat conductive oil inlet, 1027, swivel nut A conduction oil outlet, 1028, swivel nut B heat conductive oil inlet, 1029, swivel nut B conduction oil outlet, 1031, discharging die head heat conductive oil inlet, 1032, discharging die head conduction oil outlet, 1021, driving screw swivel joint conduction oil imports and exports; 1033, single screw rod reduction gear box, 1034, single screw rod master motor, 1035, single screw rod swivel joint conduction oil imports and exports.
Filter metering casting sheet part: 1036, filter, 1037, the positive battery metering pump, 1038, the rack-style mould;
Support section: 1039, main frame base support.
The specific embodiment
Embodiment 1:
According to shown in Figure 1, planetary screw drooling extruder, its structure comprise hopper feeding part, planet host driven transmission deceleration part, feeding regenerator section, planet fluxing zone, single screw rod extruding part, filter, positive battery metering pump, rack-style mould, main frame base support; Described hopper feeding part, feeding regenerator section, planet fluxing zone, single screw rod extruding part, filter, positive battery metering pump, rack-style mould connect successively, and the single screw rod in planet driving screw, planet small screw and the single screw rod extruding part in described planet host driven transmission reduction gear box drive feeding spiro rod and the planet fluxing zone rotates simultaneously; Between described feeding regenerator section and the single screw rod extruding part is the planet fluxing zone, described planet fluxing zone is two sections of AB, structure comprises planet plasticizing barrel A, planet driving screw, planet small screw, planet plasticizing barrel B, after described planet driving screw, planet small screw are nested together wherein planet driving screw one end connect feeding spiro rod on the main frame transmission decelerating device, and the other end connects on single screw rod of single screw rod extruding part, and described planet driving screw, planet small screw arranged outside have planet plasticizing barrel A and planet plasticizing barrel B.
Described feeding regenerator section is provided with feeding preheating vacuum plant; The planet plasticizing barrel A section of planet fluxing zone and planet plasticizing barrel B section junction are provided with planet fluxing zone vacuum plant, and described planet fluxing zone and single screw rod extruding part junction are provided with planet and single screw rod connector vacuum plant.
Described feeding regenerator section is provided with feeding section heat conductive oil inlet, the outlet of feeding section conduction oil; Described planet fluxing zone is provided with plasticizing barrel A heat conductive oil inlet, the outlet of plasticizing barrel A conduction oil, plasticizing barrel B heat conductive oil inlet, the outlet of plasticizing barrel B conduction oil; Described single screw rod extruding part is provided with swivel nut A heat conductive oil inlet, the outlet of swivel nut A conduction oil, swivel nut B heat conductive oil inlet, the outlet of swivel nut B conduction oil, discharging die head heat conductive oil inlet, the outlet of discharging die head conduction oil; The slow-speed shaft of described planet host driven transmission reduction gearing box back is provided with and connects the driving screw swivel joint for the conduction oil import and export.
At first the raw material of being produced by hopper 1 dress pass through feeding machine 2 screw rods again, carry out quantitative feeding according to the size of output, and the running of feed screw is driven by frequency conversion feeding drive motors 3.
Raw material enter blanking cover 4 through feeding machine, and the back expects down that freely feeding spiro rod 6 is to the feeding preheating.The temperature of its preheating is from feeding preheating swivel nut 5, the preheating swivel nut wherein is divided into shell and interior cover, there are helical duct feed material section heat conductive oil inlet 10 and feeding section conduction oil outlet 11 turnover in the centre, and raw material are discharged by feeding section vacuum plant 9 vacuum through the moisture that preheating produced.
The running of feeding spiro rod is to drive planetary extruder reduction gear box 7 by planetary extruder frequency conversion master motor 8, carries out decelerate by the connection of slow-speed shaft spline.
After raw material are sent into the planet fluxing zone by feeding spiro rod, by planet plasticizing barrel A12, planet plasticizing barrel B15 and planet driving screw 13 and the plasticizing of planet small screw 14 shear extrusion.
Wherein plastify barrel and be divided into planet plasticizing barrel A12, two sections compositions of planet plasticizing barrel B15, the junction is equipped with planet plasticizing vacuum plant 16 between two sections plasticizings of AB barrel.Planet plasticizing barrel is made by shell and interior swivel nut weldering knot, the centre has helical duct to supply plasticizing barrel A heat conductive oil inlet 17, plasticizing barrel A conduction oil outlet 18, plasticizing barrel B heat conductive oil inlet 19, plastify barrel B conduction oil outlet 20, and planet plasticizing barrel inner surface is that the special wheeled profile of helical tooth turns round for the wheeled profile engagement of small screw helical tooth.
Wherein planet driving screw 13 outer surfaces are to have the wheeled profile of special helical tooth to drive the small screw running, and driving screw inside has helical duct to be connected with single screw rod, is passed in and out for conduction oil by swivel joint.
Planet small screw 14 outer surfaces are special wheeled profiles of helical tooth, are driven to be expert at by driving screw and between starshell tube and the driving screw material are sheared the plasticizing running.
It is to connect run-in synchronism by the feeding spiro rod spline that the running of planet driving screw drives.
Raw material are from entering after feeding Duan Jing preheats, the water vapour that is produced is discharged by feeding section vacuum plant 9, material enter again plasticizing barrel A section shear, grind spit, the high temperature extruding, at this moment material is spitted into the pulverizing state by the graininess mill, its as a result in the material contained moisture run into high temperature again and gasify rapidly, get rid of through feeding section vacuum plant 9, planet fluxing zone vacuum plant 16 vacuum; Material cuts into through plasticizing barrel A section that the pulverizing state is laggard goes into to plastify barrel B section and proceed to shear plasticizing, high temperature extruding, at this moment material plastifies into molten condition by the pulverizing state through plasticizing barrel B section, be extruded into single screw rod again and extrude, get rid of by planet fluxing zone vacuum plant 16, planet and single screw rod connector vacuum plant 22 vacuum through the molten material contained humidity that plasticizing barrel B section is plastified.
Single screw extrusion machine is discharged through the constant temperature extruding the molten material, and its temperature is heated to single screw rod swivel nut 23 and single screw rod 24 by outside conduction oil.
Single screw rod swivel nut divides two sections heated constant temperature, its structure is made by shell and interior swivel nut weldering knot, there is helical duct the centre for heat-conducting oil heating constant temperature, swivel nut A heat conductive oil inlet 25, swivel nut A conduction oil outlet 26, swivel nut B heat conductive oil inlet 27, swivel nut B conduction oil outlet 28.
Single screw rod heated constant temperature is to be passed in and out for conduction oil by its internal helicoid passage, imports and exports 21 by straight-through swivel joint of planet driving screw connection and driving screw swivel joint conduction oil and realizes.
It is to be connected the driven in synchronism running with planet driving screw spline that the running of single screw rod drives.
The molten material is extruded into single screw rod discharging die head 29 through the supercharging of single screw rod constant temperature after planet is expressed into single screw rod, enter into filter again.
Single screw rod discharging die head 29 adopts heat-conducting oil heating constant temperature, and its inside is that helical duct passes in and out for conduction oil, discharging die head heat conductive oil inlet 30, discharging die head conduction oil outlet 31.
Filter 32 is by the electrical bar heated constant temperature, the filtering by the screen pack of filter of the impurity of its molten material.
The molten material enters positive battery metering pump 33 through behind the filter, and the positive battery metering pump is by the electrical bar heated constant temperature, and it drives running is to be connected by universal joint by variable-frequency motor to drive, and its inside is the gear type rotational structure.
To rack-style mould 34, wherein the positive battery metering pump can provide constant stable metering production to the molten material, can not cause erratic phenomenon through positive battery metering pump supercharging dispatch.
The rack-style mould is by the electrical bar heated constant temperature, and its molten material is expelled to the die lip mouth of die head and hydrostomia casting sheet through the positive battery metering pump.
Main frame base support 35 is formed steel constructions, supports for main motor, reduction gear box and machine barrel.
Electrical control part: electrical control part mainly contains feeding motor, positive battery metering pump motor and planet master motor, all adopts RHVC, can independent speed governing or synchronous variable-speed.
Heat-conducting oil heating control section: be responsible for that main frame is respectively distinguished temperature and carry out heated at constant temperature, maximum temperature 320 degree.
Electrical bar heating control section branch: filter, positive battery metering pump, rack-style mould are carried out heated at constant temperature.
Vacuum pressure control section: be responsible for vacuum plant pressure control to preheating feeding section, planet fluxing zone, single screw rod and planet connector.
Embodiment 2:
According to shown in Figure 2, two drive-type planetary screw drooling extruders, its structure comprise hopper feeding part, planet host driven transmission deceleration part, feeding regenerator section, planet fluxing zone, single screw rod extruding part, filter, positive battery metering pump, rack-style mould, main frame base support; Described hopper feeding part, feeding regenerator section, planet fluxing zone, vacuum window, single screw rod extruding part, filter, positive battery metering pump, rack-style mould connect successively, planet driving screw, planet small screw that described planet host driven transmission reduction gear box drives in feeding spiro rod and the planet fluxing zone rotate, and the single screw rod in described single screw rod extruding part then drives by single screw drive deceleration device; Between described feeding regenerator section and the single screw rod extruding part is the planet fluxing zone, described planet fluxing zone is two sections of AB, structure comprises planet plasticizing barrel A, planet driving screw, planet small screw, planet plasticizing barrel B, after described planet driving screw, planet small screw are nested together wherein planet driving screw one end connect feeding spiro rod on the main frame transmission decelerating device, described planet driving screw, planet small screw arranged outside have planet plasticizing barrel A and planet plasticizing barrel B.
Described feeding regenerator section is provided with feeding preheating vacuum plant; The planet plasticizing barrel A section of planet fluxing zone and planet plasticizing barrel B section junction are provided with planet fluxing zone vacuum plant, and described vacuum window is provided with the vacuum window vacuum plant.
Described feeding regenerator section is provided with feeding section heat conductive oil inlet, the outlet of feeding section conduction oil; Described planet fluxing zone is provided with plasticizing barrel A heat conductive oil inlet, the outlet of plasticizing barrel A conduction oil, plasticizing barrel B heat conductive oil inlet, the outlet of plasticizing barrel B conduction oil; Described single screw rod extruding part is provided with swivel nut A heat conductive oil inlet, the outlet of swivel nut A conduction oil, swivel nut B heat conductive oil inlet, the outlet of swivel nut B conduction oil, discharging die head heat conductive oil inlet, the outlet of discharging die head conduction oil; The slow-speed shaft of described planet host driven transmission reduction gearing box back is provided with and connects the driving screw swivel joint for the conduction oil import and export; The slow-speed shaft of described single screw drive reduction gearing box back is provided with single screw rod swivel joint and imports and exports for conduction oil.
At first the raw material of being produced by hopper 101 dresses pass through feeding machine 102 screw rods again, carry out quantitative feeding according to the size of output, and the running of feed screw is driven by frequency conversion feeding drive motors 103.
Raw material enter blanking cover 104 through feeding machine, and the back expects down that freely feeding spiro rod 106 is to the feeding preheating.The temperature of its preheating is from feeding preheating swivel nut 105, the preheating swivel nut wherein is divided into shell and interior cover, there are helical duct feed material section heat conductive oil inlet 1010 and feeding section conduction oil outlet 1011 turnover in the centre, and raw material are discharged by feeding section vacuum plant 109 vacuum through the moisture that preheating produced.
The running of feeding spiro rod is to drive planetary extruder reduction gear box 107 by planetary extruder variable-frequency motor 108, carries out decelerate by the connection of slow-speed shaft spline.
After raw material are sent into the planet fluxing zone by feeding spiro rod, by planet plasticizing barrel A1012, planet plasticizing barrel B1015 and planet driving screw 1013 and the plasticizing of planet small screw 1014 shear extrusion.
Wherein plastify barrel and be divided into planet plasticizing barrel A1012, two sections compositions of planet plasticizing barrel B1015, the junction is equipped with planet fluxing zone vacuum plant 1016 between two sections plasticizing barrels.Planet plasticizing barrel is made by shell and interior swivel nut weldering knot, the centre has helical duct to supply plasticizing barrel A heat conductive oil inlet 1017, plasticizing barrel A conduction oil outlet 1018, plasticizing barrel B heat conductive oil inlet 1019, plastify barrel B conduction oil outlet 1020, and planet plasticizing barrel inner surface is that the special wheeled profile of helical tooth turns round for the wheeled profile engagement of small screw helical tooth.
Wherein planet driving screw 1013 outer surfaces are to have the wheeled profile of special helical tooth to drive the small screw running, and driving screw inside has helical duct to be connected with swivel joint 21 for the conduction oil turnover.
Planet small screw 1014 outer surfaces are special wheeled profiles of helical tooth, are driven to be expert at by driving screw and between starshell tube and the driving screw material are sheared the plasticizing running.
It is to connect run-in synchronism by the feeding spiro rod spline that the running of planet driving screw drives.
Raw material are from entering after feeding Duan Jing preheats, the water vapour that is produced is discharged by feeding section vacuum plant 109, material enter again plasticizing barrel A section shear, grind spit, the high temperature extruding, at this moment material is spitted into the pulverizing state by the graininess mill, its as a result in the material contained moisture run into high temperature again and gasify rapidly, get rid of through feeding section vacuum plant 109, planet fluxing zone vacuum plant 1016 vacuum; Material cuts into through plasticizing barrel A section that the pulverizing state is laggard goes into to plastify barrel B section and proceed to shear plasticizing, high temperature extruding, at this moment material plastifies into molten condition by the pulverizing state through plasticizing barrel B section, be extruded into vacuum window again and fall in single screw rod and extrude, get rid of by planet fluxing zone vacuum plant 1016, vacuum window vacuum plant 1023 vacuum through the molten material contained humidity that plasticizing barrel B section is plastified.
Single screw extrusion machine is discharged through the constant temperature extruding the molten material, its temperature is heated to single screw rod swivel nut 1024 and single screw rod 1025 by outside conduction oil, described single screw drive is to be driven by special single screw rod frequency conversion master motor 1034 and single screw rod reduction gear box 1033.
Single screw rod swivel nut divides two sections heated constant temperature, its structure is made by shell and interior swivel nut weldering knot, there is helical duct the centre for heat-conducting oil heating constant temperature, swivel nut A heat conductive oil inlet 1026, swivel nut A conduction oil outlet 1027, swivel nut B heat conductive oil inlet 1028, swivel nut B conduction oil outlet 1029.
Single screw rod heated constant temperature is to be passed in and out for conduction oil by its internal helicoid passage, imports and exports 1035 by single straight-through single screw rod swivel joint of screw rod connection and single screw rod swivel joint conduction oil and realizes.
The molten material is extruded into single screw rod discharging die head 1030 through the supercharging of single screw rod constant temperature after planet is expressed into single screw rod, enter into filter again.
Single screw rod discharging die head 1030 adopts heat-conducting oil heating constant temperature, and its inside is that helical duct passes in and out for conduction oil, discharging die head heat conductive oil inlet 1031, discharging die head conduction oil outlet 1032.
Filter 1036 is by the electrical bar heated constant temperature, the filtering by the screen pack of filter of the impurity of its molten material.
The molten material enters positive battery metering pump 1037 through behind the filter, and the positive battery metering pump is by the electrical bar heated constant temperature, and it drives running is to be connected by universal joint by variable-frequency motor to drive, and its inside is the gear type rotational structure.
To rack-style mould 1038, wherein the positive battery metering pump can provide constant stable metering production to the molten material, can not cause erratic phenomenon through positive battery metering pump supercharging dispatch.
The rack-style mould is by the electrical bar heated constant temperature, and its molten material is expelled to the die lip mouth of mould and hydrostomia casting sheet through the positive battery metering pump.
Main frame base support 1039 is formed steel constructions, supports for main motor, reduction gear box and machine barrel.
Electrical control part: electrical control part mainly contains frequency conversion feeding motor, positive battery metering pump motor, planet frequency conversion master's motor and single screw rod frequency conversion master motor, all adopts RHVC, can independent speed governing or synchronous variable-speed.
Heat-conducting oil heating control section: be responsible for that main frame is respectively distinguished temperature and carry out heated at constant temperature, maximum temperature 320 degree.
Electrical bar heating control section branch: filter, positive battery metering pump, rack-style mould are carried out heated at constant temperature.
Vacuum pressure control section: be responsible for vacuum plant pressure control to preheating feeding section, planet fluxing zone, single screw rod and planet connector.

Claims (6)

1, planetary screw drooling extruder is characterized in that: its structure comprises hopper feeding part, planet host driven transmission deceleration part, feeding regenerator section, planet fluxing zone, single screw rod extruding part, filter, positive battery metering pump, rack-style mould, main frame base support; Described hopper feeding part, feeding regenerator section, planet fluxing zone, single screw rod extruding part, filter, positive battery metering pump, rack-style mould connect successively, and planet driving screw, planet small screw that described planet host driven transmission reduction gear box drives in feeding spiro rod and the planet fluxing zone rotate; Between described feeding regenerator section and the single screw rod extruding part is the planet fluxing zone, described planet fluxing zone is two sections of AB, structure comprises planet plasticizing barrel A, planet driving screw, planet small screw, planet plasticizing barrel B, after described planet driving screw, planet small screw are nested together wherein planet driving screw one end connect feeding spiro rod on the planet host driven transmission decelerating device, and the other end connects on single screw rod of single screw rod extruding part, and described planet driving screw, planet small screw arranged outside have planet plasticizing barrel A and planet plasticizing barrel B.
2, planetary screw drooling extruder according to claim 1, it is characterized in that: between described planet fluxing zone and the single screw rod extruding part vacuum window can also be set, the single screw rod in described single screw rod extruding part then drives by single screw drive deceleration device.
3, planetary screw drooling extruder according to claim 2 is characterized in that: described feeding regenerator section is provided with feeding preheating vacuum plant; The planet plasticizing barrel A section of planet fluxing zone and planet plasticizing barrel B section junction are provided with planet fluxing zone vacuum plant; Described vacuum window is provided with the vacuum window vacuum plant; Described single screw rod extruding part is provided with single screw rod connector vacuum plant.
4, planetary screw drooling extruder according to claim 3 is characterized in that: described feeding regenerator section is provided with feeding section heat conductive oil inlet, the outlet of feeding section conduction oil; Described planet fluxing zone is provided with plasticizing barrel A heat conductive oil inlet, the outlet of plasticizing barrel A conduction oil, plasticizing barrel B heat conductive oil inlet, the outlet of plasticizing barrel B conduction oil; Described single screw rod extruding part is provided with swivel nut A heat conductive oil inlet, the outlet of swivel nut A conduction oil, swivel nut B heat conductive oil inlet, the outlet of swivel nut B conduction oil, discharging die head heat conductive oil inlet, the outlet of discharging die head conduction oil; The slow-speed shaft that described planet mainframe host computer drives transmission reduction gearing box back is provided with connection driving screw swivel joint for the conduction oil import and export; The slow-speed shaft of described single screw drive deceleration device rear end is provided with and connects single screw rod swivel joint for the conduction oil import and export.
5, according to claim 1 or 3 described planetary screw drooling extruders, it is characterized in that: described hopper feeding part, feeding regenerator section, planet fluxing zone, single screw rod extruding part, filter, positive battery metering pump, rack-style mould connect successively.
6, according to claim 1 or 3 described planetary screw drooling extruders, it is characterized in that: described planet fluxing zone is two sections of AB, structure comprises planet plasticizing barrel A, planet driving screw, planet small screw, planet plasticizing barrel B, after described planet driving screw, planet small screw are nested together wherein planet driving screw one end connect on the feeding spiro rod of host driven transmission decelerating device, and the other end connects on single screw rod of single screw rod extruding part.
CN2008100976418A 2008-05-23 2008-05-23 Planetary screw drooling extruder Expired - Fee Related CN101585227B (en)

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CN103317731A (en) * 2013-05-29 2013-09-25 北京华腾佳和科技有限公司 Device and method for preparation of ultra-high molecular-weight polyethylene sheet
CN104369345A (en) * 2013-08-12 2015-02-25 上海龙山凤机器制造有限公司 Planetary screw casting extruder
CN105773946A (en) * 2016-05-13 2016-07-20 上海龙山凤机器制造有限公司 Fixed-star screw plastic extruder
CN105835335A (en) * 2015-01-12 2016-08-10 上海龙山凤机器制造有限公司 Star extruder
CN108943318A (en) * 2018-09-07 2018-12-07 浙江冠森新材料有限公司 A kind of extruding process units for wood-plastic composite panel production
CN111958938A (en) * 2020-09-07 2020-11-20 杭州科晟包装材料有限公司 Thermoplastic plastic film coiled material
CN113059778A (en) * 2021-03-25 2021-07-02 广州永新包装有限公司 Treatment process and equipment structure for replacing printing white ink with squeezed emulsion white for extrusion
CN113478781A (en) * 2021-07-28 2021-10-08 上海镁珩机械有限公司 High-temperature planetary mixing extruder
CN114808158A (en) * 2022-04-07 2022-07-29 桐昆集团浙江恒盛化纤有限公司 Production method and production equipment of high-uniformity fibers

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CN103317731A (en) * 2013-05-29 2013-09-25 北京华腾佳和科技有限公司 Device and method for preparation of ultra-high molecular-weight polyethylene sheet
CN103317731B (en) * 2013-05-29 2015-07-08 北京华腾佳和科技有限公司 Device and method for preparation of ultra-high molecular-weight polyethylene sheet
CN104369345A (en) * 2013-08-12 2015-02-25 上海龙山凤机器制造有限公司 Planetary screw casting extruder
CN105835335A (en) * 2015-01-12 2016-08-10 上海龙山凤机器制造有限公司 Star extruder
CN105773946A (en) * 2016-05-13 2016-07-20 上海龙山凤机器制造有限公司 Fixed-star screw plastic extruder
CN108943318A (en) * 2018-09-07 2018-12-07 浙江冠森新材料有限公司 A kind of extruding process units for wood-plastic composite panel production
CN111958938A (en) * 2020-09-07 2020-11-20 杭州科晟包装材料有限公司 Thermoplastic plastic film coiled material
CN113059778A (en) * 2021-03-25 2021-07-02 广州永新包装有限公司 Treatment process and equipment structure for replacing printing white ink with squeezed emulsion white for extrusion
CN113478781A (en) * 2021-07-28 2021-10-08 上海镁珩机械有限公司 High-temperature planetary mixing extruder
CN113478781B (en) * 2021-07-28 2023-03-10 上海镁珩机械有限公司 High-temperature planetary mixing extruder
CN114808158A (en) * 2022-04-07 2022-07-29 桐昆集团浙江恒盛化纤有限公司 Production method and production equipment of high-uniformity fibers

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