CN101583749A - Pile fabric - Google Patents
Pile fabric Download PDFInfo
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- CN101583749A CN101583749A CNA2007800447850A CN200780044785A CN101583749A CN 101583749 A CN101583749 A CN 101583749A CN A2007800447850 A CNA2007800447850 A CN A2007800447850A CN 200780044785 A CN200780044785 A CN 200780044785A CN 101583749 A CN101583749 A CN 101583749A
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- pile
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- 239000004744 fabric Substances 0.000 title claims abstract description 139
- 239000011347 resin Substances 0.000 claims abstract description 27
- 229920005989 resin Polymers 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 9
- 206010035039 Piloerection Diseases 0.000 claims description 32
- 230000005371 pilomotor reflex Effects 0.000 claims description 32
- 238000009940 knitting Methods 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 15
- 238000009954 braiding Methods 0.000 claims description 13
- 238000009998 heat setting Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000002844 melting Methods 0.000 abstract description 6
- 239000002131 composite material Substances 0.000 abstract description 4
- 230000008018 melting Effects 0.000 abstract description 3
- 235000014676 Phragmites communis Nutrition 0.000 description 40
- 229920001778 nylon Polymers 0.000 description 18
- 239000004677 Nylon Substances 0.000 description 17
- 229920000728 polyester Polymers 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 238000009835 boiling Methods 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- 239000000835 fiber Substances 0.000 description 9
- 229920002292 Nylon 6 Polymers 0.000 description 8
- 238000004043 dyeing Methods 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000008520 organization Effects 0.000 description 4
- 238000004040 coloring Methods 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012770 industrial material Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
- D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Knitting Of Fabric (AREA)
Abstract
It is intended to provide a pile fabric which is scarcely curled, highly resistant against pile missing and excellent in pile erection properties, and a process for producing the same. Namely, a pile fabric composed of a pile part and a ground part, wherein the ground part is constructed by using a core/sheath type composite yarn having a sheath part made of a low-melting resin, the fabric is a woven/knitted fabric having a structure in which piles erect when a tension is applied in either lengthwise or crosswise direction, and the piles are fixed in the erecting state by thermally setting while applying the tension in either lengthwise or crosswise direction. The woven/knitted fabric is thermally set at a temperature corresponding to the melting point of the above-described low-melting resin or higher and the average erection change ratio of the piles around the temperature is controlled to 2% or above.
Description
Technical field
The present invention relates to the pile fabric that is made of pile portion and ground-tint portion, particularly pile is fixed in the pile fabric with good piloerection and the manufacture method thereof of ground-tint portion with horripilation.
Background technology
Pile fabric is when the weaving of fabric, knitted fabric, and forms pile simultaneously and obtains.But, can't obtain fully to satisfy the pile fabric of anti-roll property, anti-lint, good piloerection.
In order to address this problem, a kind of fleece that adopts the blended fiber silk that is made of thermal bonding fiber and non-thermally bonded property fiber in filling is disclosed in patent documentation 1.But, because if use this blended fiber silk, then the shape stability under its high temperature can have problems, thereby can not fully prevent lint.
In addition, a kind of polyester false twist processing silk that uses is disclosed as pile yarns and not show-through yarn, soft cut velvet cloth and silk in patent documentation 2.
But, for these pile fabrics, be applied with when surface under the situation of load at these pile fabrics, even the load of removing, pile yarns still can be kept to a direction or to the random direction lodging and can not recover.And, have the problem of feel variation.
In order to overcome the above problems, in patent documentation 3, to disclose and a kind ofly partly imposed the resinoid water system dispersion of polyurethane to prevent the method for pile fabric pile lodging at pile at least.But, can worry that in this resin finishing, resin can be seeped into the pile side, thereby be difficult to adjust feel.If curling also may appear when then wearing in soft cloth and silk material.
In addition, a kind of fleece is disclosed in patent documentation 4, this fleece is by forming at the fleece that sheath portion is furnished with the core-sheath-type composite fibre of low melting point polymer body in the use of ground-tint portion at least, this core-sheath-type composite fibre is bonded together by the fusion of low melting point composition, feel is good, uses repeatedly and also can not be out of shape.But, the piloerection of pile when it does not consider production and processing, the piloerection of pile is also unsatisfactory.
Patent documentation 1: the spy opens flat 01-292139 communique
Patent documentation 2: the spy opens clear 63-256748 communique
Patent documentation 3: the spy opens flat 5-117975 communique
Patent documentation 4: the spy opens flat 5-115312 communique
Summary of the invention
In view of this present situation, good pile fabric and the manufacture method thereof of piloerection that the object of the present invention is to provide the braiding cloth and silk of the band pile that constitutes by the core-sheath-type compound silk that uses sheath portion as molten resin in ground-tint portion to form, the front and back of carrying out heat setting are also provided, good at the piloerection more than 2%, difficult pile fabric and the manufacture method thereof of curling of the average piloerection rate of change of pile with the temperature more than the fusing point of low-melting-point resin.
The present invention is, (1) pile fabric, it is characterized in that, described pile fabric is the cloth and silk that is made of pile portion and ground-tint portion, this pile fabric is by the core-sheath-type compound silk that has used sheath portion to be formed by low-melting-point resin in ground-tint portion and by applying tension force to the longitude and latitude either direction so that the braiding cloth and silk that pile erects forms, by the heat setting of under the state that applies tension force to the longitude and latitude either direction, carrying out, make pile be fixed in above-mentioned ground-tint portion with horripilation.
In addition, (2) are as the pile fabric of (1) record, it is characterized in that, the braiding cloth and silk is by with the temperature heat setting more than the fusing point of above-mentioned low-melting-point resin, and the average piloerection rate of change of the pile before and after it is more than 2%.
In addition, (3) are that it is characterized in that: portion is melt bonded with ground-tint as the pile fabric of (1) or (2) record.
In addition, (4) are as (1) pile fabric to (3) any record, it is characterized in that: cloth and silk is section's warp knitting cloth silks in the spy.
In addition, (5) are as (1) pile fabric to (4) any record, it is characterized in that: handle making pile realize piloerection by napping.
In addition, the present invention is, (6) manufacture method of pile fabric, it is characterized in that: be the cloth and silk that constitutes by pile portion and ground-tint portion, for the core-sheath-type compound silk that in ground-tint portion, adopts sheath portion to form by low-melting-point resin and by apply the braiding cloth and silk that tension force erects pile to the longitude and latitude either direction, apply tension force to the longitude and latitude either direction on one side, with the temperature fusing point of above-mentioned low-melting-point resin more than carry out heat setting on one side.
The invention effect
By the present invention, can easily make, provide intensity, the feel of not damaging pile fabric and having and piloerection is good, the pile fabric that be difficult for to curl, when being used for the purposes of various dress materials or industrial materials, very practical.
Description of drawings
Fig. 1 is the organization chart of fabric, and it has shown 1 example of the braiding cloth and silk that uses in the pile fabric of embodiments of the invention.
Fig. 2 is the organization chart of fabric, and it has shown other example of the braiding cloth and silk that uses in the pile fabric of embodiments of the invention.
Fig. 3 is the organization chart of fabric, and it has shown further other the example of the braiding cloth and silk that uses in the pile fabric of embodiments of the invention.
Fig. 4 is for by applying the simplification section key diagram that tension force forms the situation of pile.
Fig. 5 is the organization chart of fabric, and it has shown the example of the cloth and silk that uses in the pile fabric of comparative example.
The specific embodiment
Below, the present invention is described in detail.
The cloth and silk of pile fabric of the present invention for being configured to by pile portion and ground-tint portion, it has adopted in ground-tint portion and has used core-sheath-type compound silk that sheath portion forms by low-melting-point resin and by applying tension force to the longitude and latitude either direction so that the braiding cloth and silk that pile erects.Therefore, as described later, by with fixed state carry out heat setting (heat treatment), can obtain the pile fabric that piloerection is good, be difficult for to curl.Synthetic fiber such as polyester, nylon are adopted in the optimal seeking of raw and processed materials that forms pile.
The core-sheath-type compound silk that uses among the present invention is to have the filament, particularly sheath portion of so-called core sheath structure of the core that formed by the different resin of fusing point and sheath portion by the core-sheath-type composite fibre silk that constitutes than the low-melting resin of core.
The fusing point of resin that constitutes the sheath portion of above-mentioned core-sheath-type compound silk is preferably 150 ℃～220 ℃, more preferably 170 ℃～210 ℃.If the fusing point of sheath portion, be melt bonded temperature less than 150 ℃, then by heat treatment ground-tint portion form melt bonded insufficient, curl easily and the worry of lint thereby exist.In addition, if the fusing point of sheath portion is higher than 220 ℃, pile yarns reduce intensity because of high-temperature embrittlement in the time of then can worrying heat treatment.As the resin of the above-mentioned sheath of formation portion, can enumerate poly-to polyester or polypropylene such as stupid dioctyl phthalate glycol esters.As the resin that constitutes with the core of the low-melting-point resin combination of above-mentioned sheath portion, can enumerate the fusing point resin higher than sheath portion, for example poly-to stupid dioctyl phthalate glycol ester, 6 nylon, 66 nylon etc., there is the resin of temperature difference in the fusing point of the resin of employing formation sheath portion and core, specifically, if the temperature difference of fusing point then is easy to realize the melt bonded of ground-tint portion, so be preferred more than 30 ℃.
In addition, the cloth and silk with pile that uses among the present invention is for if apply the then braiding cloth and silk of the structure that erects of pile of tension force to longitude and latitude either direction, for example length direction (warp-wise) of this cloth and silk.Velveteen such as velveteen, corduroy head woven fabric, VELVET, long wool head, plush velveteen, flannelette blanket etc. are through the pile woven fabric, pile knitted fabric by circular knit or tricot or two raschel etc. etc. through compile forming, get final product so long as have by apply the structure that tension force then makes pile erect to cloth and silk longitude and latitude either direction, there is not particular restriction, but, especially preferably use when the longitude and latitude either direction of cloth and silk applies tension force pile to erect the pile fabric of the knitted fabric of more remarkable effect.
As the example of the cloth and silk of this structure, for example under situation about adopting, can be by as shown in Figure 1 through compiling ground, preceding reed F with 1-0/4-5 (according to 1,2,3 ... series number.Down together), middle reed M is with 0-1/1-0, the back reed B knitting technology weave with 1-0/1-2, perhaps, as shown in Figure 2, with 0-1/1-0, back reed B is with the knitting technology weave of 1-0/2-3, perhaps with 1-0/4-5, middle reed M for preceding reed F, as shown in Figure 3, before reed F with 1-0/4-5, middle reed M with 1-0/1-2, section's knitted fabric in the spy that back reed B is made into the satin weave of the knitting technology weave of 2-3/1-0 etc., the pile knitted fabric that the horizontal part of shaking at the knitted fabric back side that can enumerate the yarn of reed F above-mentioned before is a pile etc.In addition, also can use other pile knitted fabric through compiling.Certainly, also be not limited to pile knitted fabric,, can use so long as have the cloth and silk that when the longitude and latitude either direction of cloth and silk applies tension force, can make the structure that pile erects through compiling.
The explanation that erects about above-mentioned pile, under the situation of the cloth and silk of section's knitted fabric in the spy that for example Fig. 1～Fig. 3 shows for example, when becoming knitting longitudinally warp-wise and apply tension force, the fabric width W1 of the broadwise section of the cloth and silk of the left figure of Fig. 4 reaches the amplitude W2 of the cloth and silk broadwise section of the right figure of this figure, and the interval of each stringer narrows down.That is, the density of knitting width that constitutes each yarn of the middle reed M of the G of ground-tint portion (substrate tissue) and back reed B becomes tightly, and the result forms horripilation in the pile yarns that formed by preceding reed F the horizontal mode that pile P that part was constituted erects of shaking.
In addition, the situation of the pile knitted fabric of other warp knitting fabrics or the pile knitted fabric that forms by circular knit is also with top the same, by on direction of warp and weft, applying tension force, the amplitude that applies the vertical direction of direction with tension force narrows down, and it is tight that density becomes, thereby with noted earlier the same, pile erects.
Therefore, in the cloth and silk of said structure, one side is to the longitude and latitude either direction of cloth and silk, for example for the situation of section's knitted fabric in the above-mentioned spy, apply tension force to knitting warp-wise (length direction), on one side by carrying out heat setting with the temperature more than the fusing point of the sheath portion that forms by low-melting-point resin at the above-mentioned core-sheath-type compound silk that constitutes ground-tint portion, the pile of above-mentioned cloth and silk erects the formation horripilation, simultaneously, the sheath portion fusion of the core-sheath-type compound silk that in middle reed M that constitutes ground-tint portion and back reed B, uses, silk is bonded to each other, by cooling they is anchored at together, the being stabilized property of pile that forms horripilation as mentioned above is fixed on the ground-tint well.Particularly, in the front and back as the finalization of final manufacturing procedure, the average piloerection angle of pile is changed to and erects more than 2%.Though the tension force during this heat setting is different because of the difference of material, be preferably 10～200N when implementing.
Therefore, by on one side when the finalization longitude and latitude either direction to cloth and silk apply tension force, carry out heat setting with the temperature more than the fusing point of low-melting-point resin on one side, can prevent that the pile that is caused by manufacturing procedure from lodging, thereby can obtain good, the difficult pile fabric that curls of piloerection.
The fiber of Shi Yonging can be painted as required in the present invention, can use by making and contain the so-called original liquid coloring silk that pigment etc. is colored in the spinning stoste that forms before the fiber, perhaps can use by the material that after forming fabric, dyes etc., not have particular restriction for colorize method with dyestuff etc.
Can set arbitrarily the pile height, weight per unit area of pile fabric etc. as required, the shape of pile also can be the arbitrary shape in circle suede and the clipping, has no particular limits.
The processing of cloth and silk of the present invention can be adopted general known processing such as napping, dyeing, heat setting, does not have particular restriction on technology.Owing to curl in order to prevent, lint and make pile fixing under horripilation, especially, by when the last finalization of processing technology, with the temperature more than the fusing point of the low-melting-point resin that in the compound croisure part of core-sheath-type, uses, and, use applies tension force so that the cloth and silk of the structure that the pile of cloth and silk erects along the length direction of cloth and silk, under the state that applies tension force along the cloth and silk length direction and pile is erected, pile fabric is carried out finalization processing, thereby under the state of pile piloerection with the fusion set of ground-tint portion, therefore, be difficult to take place to curl or lint, and then pile is fixed under the state of piloerection.By adopting this technology, realized that the average piloerection rate of change of pile before and after the finalization is the state more than 2%, thereby can obtain the good pile fabric of piloerection.
Pile fabric of the present invention can carry out napping as required.Though preferably preferably carry out napping, not special restriction by common brush.
Embodiment
Below, the present invention will be described in more detail by embodiment.The present invention is not limited to embodiment.In addition, each characteristic value among the embodiment is measured by the following method.
(1) pile piloerection
By using the microscope (digital microscope that キ one エ Application ス Co., Ltd. produces, model: VHX-500) observe the piloerection of the pile of pile fabric before and after the finalization of xeothermic 185 ℃ (cloth and silk of being made by 100% nylon fiber is xeothermic 170 ℃) in each embodiment, comparative example, obtain, measure the angle of pile at five places, calculate mean value with respect to ground-tint portion.According to the mean value that calculates, the formula 1 below using calculates the average piloerection rate of change of pile (%).
(2) outward appearance
For the pile fabric that in each embodiment, comparative example, obtains, estimate rolled state, the lint state of ground-tint portion (substrate tissue) by range estimation.
[embodiment 1]
In the knitting technology weave of Fig. 1, in middle reed M that is made into ground-tint portion and back reed B, use Polyester Filament (the core-sheath-type compound silk of core-sheath-type, the polyester that standard polyester, sheath portion fusing point are 160 ℃, KB セ one レ Application Co., Ltd. produces, 56dtex/24f, boiling water shrinkage 10%), use nylon yarn (nylon 6 at the preceding reed F that is made into pile, KB セ one レ Application Co., Ltd. produces, 117dtex/12f, boiling water shrinkage 6%), section's knitted fabric (preceding reed F is made into 1-0/1-2 with 0-1/1-0, back reed B with 1-0/4-5, middle reed M) in the spy of acquisition satin weave.The knitted fabric that obtains is through napping, in xeothermic 150 ℃ of following preboardings, nylon yarn (pile yarns) is carried out after the folk prescription dyeing, knitting warp-wise (length direction) at cloth and silk applies tension force on one side, and on one side with xeothermic 185 ℃ of enforcement finalizations, the weight per unit area that obtains ground-tint portion is 170g/m
2Pile fabric.Evaluation result sees Table 1.
[embodiment 2]
As the formation silk of ground-tint portion, the Polyester Filament of use core-sheath-type (the core-sheath-type compound silk, the core standard (? XXX) polyester, the polyester that sheath portion fusing point is 160 ℃, KB セ one レ Application Co., Ltd. makes, 56dtex/24f, boiling water shrinkage 10%), in addition, the silk that is made into the preceding reed of pile uses nylon yarn (nylon 6, the manufacturing of KB セ one レ Application Co., Ltd., 117dtex/12f, boiling water shrinkage 6%), section's knitted fabric in the spy of acquisition ground tapetum.For the knitted fabric that obtains, after nylon yarn (pile yarns) being carried out folk prescription dyeing, on the length direction of cloth and silk apply tension force on one side, to implement on one side to implement finalization with 185 ℃, the weight per unit area that obtains ground-tint portion is 190g/m
2Pile fabric.Evaluation result sees Table 1.
[embodiment 3]
In the knitting technology weave of Fig. 2, in middle reed M that is made into ground-tint portion and back reed B, use Polyester Filament (the core-sheath-type compound silk of core-sheath-type, the core standard polyester, the polyester that sheath portion fusing point is 160 ℃, KB セ one レ Application Co., Ltd. produces, 84dtex/24f, boiling water shrinkage 10%), in being made into the preceding reed F of pile, use nylon yarn (nylon 6, KB セ one レ Application Co., Ltd. makes, 117dtex/12f, boiling water shrinkage 6%), section's knitted fabric (preceding reed F is made into 1-0/2-3 with 1-0/0-1, back reed B with 1-0/4-5, middle reed M) in the spy of acquisition satin weave.To the knitted fabric napping that obtains, with xeothermic 150 ℃ of preboardings, after nylon yarn (pile yarns) carried out folk prescription dyeing, on the knitting warp-wise (length direction) of cloth and silk, apply tension force on one side, with xeothermic 185 ℃ of finalizations of implementing 1 minute, the weight per unit area that obtains ground-tint portion is 160g/m on one side
2Pile fabric.Evaluation result sees Table 1.
[embodiment 4]
In the knitting technology weave of Fig. 3, in middle reed M that is made into ground-tint portion and back reed B, use Polyester Filament (the core-sheath-type compound silk of core-sheath-type, the core standard polyester, the polyester that sheath portion fusing point is 160 ℃, mineral black original liquid coloring silk, KB セ one レ Application Co., Ltd. makes, 84dtex/24f, boiling water shrinkage 10%), in being made into the preceding reed F of pile, use nylon yarn (nylon 6, mineral black original liquid coloring silk, KB セ one レ Application Co., Ltd. makes, 117dtex/12f, boiling water shrinkage 6%), (preceding reed is with 1-0/4-5 to make in the spy of satin weave section's knitted fabric, middle reed M is with 1-0/1-2, back reed B is made into 2-3/1-0) napping, and carry out preboarding with 150 ℃, implement refinings with 100 ℃ after, on one side the knitting warp-wise (length direction) of cloth and silk is applied tension force, implement finalization with xeothermic 185 ℃ on one side, the weight per unit area that obtains ground-tint portion is 90g/m
2Pile fabric.Evaluation result sees Table 1.
[comparative example 1]
Make section's knitted fabric napping in the spy who uses among the embodiment 1, carry out preboarding with xeothermic 140 ℃, nylon yarn (pile yarns) is carried out after the folk prescription dyeing, on the length direction of cloth and silk, apply tension force on one side, implement finalization with xeothermic 140 ℃ on one side, the weight per unit area that obtains ground-tint portion is 170g/m
2Pile fabric.Evaluation result sees Table 1.
[comparative example 2]
In the knitting technology weave of Fig. 5, in middle reed M that is made into ground-tint portion and back reed B, use nylon yarn (nylon 6, KB セ one レ Application Co., Ltd. makes, 56dtex/24f, boiling water shrinkage 6%), in being made into the preceding reed F of pile, also use nylon yarn (nylon 6, KB セ one レ Application Co., Ltd. makes, 117dtex/12f, boiling water shrinkage 6%), section's knitted fabric (preceding reed F is made into 2-1/0-1 with 0-1/2-1, back reed B with 1-0/4-5, middle reed M) in the spy of acquisition satin weave.Make the knitted fabric napping of acquisition, carry out preboarding with xeothermic 150 ℃, nylon yarn (pile yarns) is carried out after the folk prescription dyeing, on the knitting warp-wise (length direction) of cloth and silk, apply tension force on one side, implementing final the processing with xeothermic 170 ℃ on one side, is 140g/m with the weight per unit area that obtains ground-tint portion
2Pile fabric.Evaluation result sees Table 1.
[comparative example 3]
Formation silk as ground-tint portion, use nylon yarn (nylon 6, KB セ one レ Application Co., Ltd. makes, 56dtex/24f, boiling water shrinkage 6%), pile yarns also use nylon yarn (nylon 6, KB セ one レ Application Co., Ltd. makes, 117dtex/12f, boiling water shrinkage 6%), the long wool head fabric of acquisition ground tapetum.The nylon yarn (pile yarns) of the long wool head fabric that obtains is carried out after the folk prescription dyeing, on the warp-wise (length direction) of cloth and silk apply tension force on one side, implement finalizations with xeothermic 170 ℃ on one side, be 190g/m with the weight per unit area that obtains ground-tint portion
2Pile fabric.Evaluation result sees Table 1.
[table 1]
| The finalization temperature (℃) | Weight per unit area (the g/m of ground-tint portion 2) | The average piloerection rate of change of pile (%) | Take place to curl | | |
| Embodiment | |||||
| 1 | 185 | 170 | 47 | Do not have | Do not have |
| |
185 | 190 | 8 | Do not have | Do not have |
| |
185 | 160 | 40 | Do not have | Do not have |
| |
185 | 90 | 35 | Do not have | Do not have |
| Comparative example 1 | 140 | 170 | 1 | Have | Have |
| Comparative example 2 | 170 | 140 | -5 | Have | Do not have |
| Comparative example 3 | 170 | 190 | 0 | Have | Have |
Can find out from table 1, in embodiment 1～4, can form the good pile of piloerection, can obtain the unconverted pile fabric of outward appearance.
On the other hand, in comparative example 1～3, the piloerection of pile is poor, and appearance change (curling, lint is arranged) occurred.
Industrial applicibility
The present invention is applicable to the various pile fabrics that use in various dress materials or industrial materials.
Claims (6)
1. pile fabric, it is characterized in that: be the cloth and silk that constitutes by pile portion and ground-tint portion, this pile fabric is by the core-sheath-type compound silk that adopts sheath portion to be formed by low-melting-point resin in ground-tint portion and by applying tension force to the longitude and latitude either direction so that the braiding cloth and silk that pile erects forms, by under the state that applies tension force to the longitude and latitude either direction, carrying out heat setting, make pile be fixed in above-mentioned ground-tint portion with horripilation.
2. pile fabric according to claim 1 is characterized in that: braiding is stated the above temperature of the fusing point of low-melting-point resin more than the cloth and silk by heat setting, and the average piloerection rate of change of the pile before and after it is more than 2%.
3. pile fabric according to claim 1 and 2 is characterized in that: ground-tint portion is melted bonding.
4. according to any described pile fabric in the claim 1～3, it is characterized in that: the braiding cloth and silk is section's warp knitting cloth silks in the spy.
5. according to any described pile fabric in the claim 1～4, it is characterized in that: handle making pile realize piloerection by napping.
6. the manufacture method of a pile fabric, it is characterized in that: for as the cloth and silk that constitutes by pile portion and ground-tint portion, adopt core-sheath-type compound silk that sheath portion forms by low-melting-point resin and by apply the braiding cloth and silk that tension force erects pile to the longitude and latitude either direction in ground-tint portion, apply tension force to the longitude and latitude either direction on one side, with the temperature fusing point of above-mentioned low-melting-point resin more than carry out heat setting on one side.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006327251 | 2006-12-04 | ||
| JP327251/2006 | 2006-12-04 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101583749A true CN101583749A (en) | 2009-11-18 |
Family
ID=39492092
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007800447850A Pending CN101583749A (en) | 2006-12-04 | 2007-12-04 | Pile fabric |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20100000623A1 (en) |
| EP (1) | EP2093317A1 (en) |
| JP (1) | JP5266062B2 (en) |
| CN (1) | CN101583749A (en) |
| WO (1) | WO2008069206A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102851865A (en) * | 2012-09-17 | 2013-01-02 | 南通华银毛绒制品有限公司 | Fabric structure for composite carpets |
| CN103114379A (en) * | 2013-02-25 | 2013-05-22 | 无锡爱依特纺织有限公司 | Method for processing chenille-simulating warp-knitted fabric |
| CN105951284A (en) * | 2016-07-20 | 2016-09-21 | 海安启弘纺织科技有限公司 | Production process of anti-fluff-falling velvet fabric |
| CN115074897A (en) * | 2021-03-10 | 2022-09-20 | 株式会社岛精机制作所 | Knitting method of pile fabric knitted by flat knitting machine |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101883884B (en) * | 2009-02-18 | 2014-03-19 | 株式会社钟化 | Pile knitted fabric and sewn product employing pile knitted fabric |
| JP2010229569A (en) * | 2009-03-26 | 2010-10-14 | Kawashima Selkon Textiles Co Ltd | Pile warp knit |
| EP2500455B1 (en) * | 2009-11-09 | 2020-05-06 | Kaneka Corporation | Pile fabric and process for producing same |
| US20130255324A1 (en) * | 2012-03-30 | 2013-10-03 | Deckers Outdoor Corporation | Density enhancement method for wool pile fabric |
| US10851484B2 (en) | 2016-06-09 | 2020-12-01 | Columbia Insurance Company | Patterned tufted articles, and systems and methods for making same |
| KR101910947B1 (en) | 2017-05-17 | 2018-10-24 | (주)파텍스 | Knitted fabric filler for thermal insulation with improved pile loss, manufacturing method thereof and use threrof |
| US11767619B2 (en) | 2017-09-28 | 2023-09-26 | Velcro Ip Holdings Llc | Knit fastener loop products |
| BE1027684B1 (en) * | 2019-10-17 | 2021-05-18 | Depoortere Deco Sa | CARPET TILE OR POLYESTER CARPET TILE AND PROCESS FOR MANUFACTURING A POLYESTER CARPET TILE OR TAPE |
| BE1027683B1 (en) * | 2019-10-17 | 2021-05-18 | Depoortere Deco Sa | POLYESTER CONVEYOR BELT AND METHOD FOR MANUFACTURING A POLYESTER CONVEYOR BELT |
| WO2021138326A1 (en) * | 2019-12-31 | 2021-07-08 | Primaloft, Inc. | Low mass shedding bonded knit fabric |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4617208A (en) * | 1983-07-19 | 1986-10-14 | Modern Fibers, Inc. | Non-directional, synthetic, outdoor carpet |
| US4705706A (en) * | 1986-09-16 | 1987-11-10 | Avco Synthetic Turf Production Distribution, Inc. | Tufted carpeting having stitches thermally bonded to backing |
| JPH05115312A (en) * | 1991-10-30 | 1993-05-14 | Kanebo Ltd | Fabric surface fastener and its manufacture |
| US5536551A (en) * | 1994-07-18 | 1996-07-16 | Jps Automotive | Method for binding tufts |
| DE19506037A1 (en) * | 1995-02-22 | 1996-08-29 | Hoechst Trevira Gmbh & Co Kg | Deformable, heat-stabilizable textile pile goods |
| DE19506038A1 (en) * | 1995-02-22 | 1996-08-29 | Hoechst Trevira Gmbh & Co Kg | Deformable, heat stabilizable textile loop pile fabric |
| JP2002020967A (en) * | 2000-07-06 | 2002-01-23 | Mitsubishi Rayon Co Ltd | Napped knitted fabric and method for producing the same |
| JP4309294B2 (en) * | 2004-01-19 | 2009-08-05 | 三和テクノ株式会社 | Manufacturing method of sealing fabric |
-
2007
- 2007-12-04 WO PCT/JP2007/073404 patent/WO2008069206A1/en active Application Filing
- 2007-12-04 JP JP2008548292A patent/JP5266062B2/en not_active Expired - Fee Related
- 2007-12-04 CN CNA2007800447850A patent/CN101583749A/en active Pending
- 2007-12-04 EP EP07850052A patent/EP2093317A1/en not_active Withdrawn
- 2007-12-04 US US12/312,942 patent/US20100000623A1/en not_active Abandoned
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102851865A (en) * | 2012-09-17 | 2013-01-02 | 南通华银毛绒制品有限公司 | Fabric structure for composite carpets |
| CN103114379A (en) * | 2013-02-25 | 2013-05-22 | 无锡爱依特纺织有限公司 | Method for processing chenille-simulating warp-knitted fabric |
| CN103114379B (en) * | 2013-02-25 | 2015-03-25 | 无锡爱依特纺织有限公司 | Method for processing chenille-simulating warp-knitted fabric |
| CN105951284A (en) * | 2016-07-20 | 2016-09-21 | 海安启弘纺织科技有限公司 | Production process of anti-fluff-falling velvet fabric |
| CN105951284B (en) * | 2016-07-20 | 2018-08-03 | 海安启弘纺织科技有限公司 | A kind of production technology of anti-channeling tweed |
| CN115074897A (en) * | 2021-03-10 | 2022-09-20 | 株式会社岛精机制作所 | Knitting method of pile fabric knitted by flat knitting machine |
| CN115074897B (en) * | 2021-03-10 | 2024-04-16 | 株式会社岛精机制作所 | Method for knitting pile knit fabric knitted by flat knitting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| JP5266062B2 (en) | 2013-08-21 |
| JPWO2008069206A1 (en) | 2010-03-18 |
| EP2093317A1 (en) | 2009-08-26 |
| WO2008069206A1 (en) | 2008-06-12 |
| US20100000623A1 (en) | 2010-01-07 |
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Open date: 20091118 |