Summary of the invention
The object of the present invention is to provide a kind of difference to separate purification, turn cold and freeze brilliant be normal temperature crystallization, effective simplification production operation, the D-glucuronic acid gamma lactone crystallization method that reduces production costs according to hydrolyzate character.
For achieving the above object, the technical solution used in the present invention is:
1) at first with the 100g W-Gum, the water of 150~200mL and the FeSO of 0.05~0.1g
4Adding in the there-necked flask that band stirs, is 9~11 with the NaOH adjusting pH value of 0.1mol/L, slowly adds the H of 5~8g while stirring
2O
2, at 45 ℃ of following reaction 4h, be warming up to after reaction finishes seethe with excitement Sumstar 190;
2) the pH value of cooling and adjusting oxidized starch solution is 6.0~6.5, ratio adding vigor in α-Dian Fenmei/g starch of 100~150 μ is the α-Dian Fenmei of 20000 μ/g,, kill α-Dian Fenmei and get liquefier to boiling and maintenance 10min at 85~90 ℃ of following hydrolysis 0.5~2.0h post-heating;
3) liquefier being cooled to 60~65 ℃ and to regulate its pH value be 4.0~4.5, is the saccharifying enzyme of 10000 μ/g in the ratio adding vigor of saccharifying enzyme/g starch of 100~150 μ, at 60~65 ℃ of insulation 12~16h down, and heating go out enzyme and filtered while hot;
4) add ethanol in filtrate and be stirred well to the filtrate muddiness, leave standstill, collect supernatant liquor, triplicate merges supernatant liquor and concentrating under reduced pressure;
5) add 20mL acetate and 10mL diacetyl oxide in the supernatant liquor behind concentrating under reduced pressure, react 1~2h down at 45~55 ℃, leave standstill the fine crystal seed of appearance, occur D-glucuronic acid gamma lactone behind the 12h, isolation of crystalline promptly gets D-glucuronic acid gamma lactone with ethyl alcohol recrystallization.
The present invention is directed to the crystallization processes separation difficulty, the energy consumption height, problems such as the time is long, according to glucuronic acid, glucose, D-glucuronic acid gamma lactone and other disaccharides, polysaccharide properties difference, proposition is extracted glucuronic acid with Ethanol Method behind the Sumstar 190 enzymolysis, behind the recovery ethanol, add acetate, diacetyl oxide lactonizes, carry out crystallization at normal temperature and make Glucuronic acid lactoneization.Biggest advantage of the present invention is: replace freezing or triple dewatering crystallization method with the normal temperature crystallization, overcome the crystal separation problem of difficult, simplified production technique, reduced production cost greatly.
Embodiment
Embodiment 1:1) at first with the 100g W-Gum, the water of 150mL and the FeSO of 0.1g
4Adding in the there-necked flask that band stirs, is 10 with the NaOH adjusting pH value of 0.1mol/L, slowly adds the H of 6g while stirring
2O
2, at 45 ℃ of following reaction 4h, be warming up to after reaction finishes seethe with excitement Sumstar 190; Purpose is to allow excessive H
2O
2Thermal degradation is avoided the further oxidation of aldehyde radical (glucuronic acid, glucose) in the enzymolysis solution, gets carboxyl-content 〉=8%, the Sumstar 190 of carbonyl content≤0.2%;
2) the pH value of regulating oxidized starch solution is 6.2, is the α-Dian Fenmei of 20000 μ/g by the ratio adding vigor of α-Dian Fenmei/g starch of 120 μ,, kills α-Dian Fenmei and gets liquefier to seething with excitement and maintenance 10min at 90 ℃ of following hydrolysis 0.5h post-heating;
3) liquefier being cooled to 62 ℃ and to regulate its pH value be 4.5, is the saccharifying enzyme of 10000 μ/g in the ratio adding vigor of saccharifying enzyme/g starch of 120 μ, at 63 ℃ of insulation 14h down, and heating go out enzyme and filtered while hot;
4) concentrated filtrate (main purpose removal redundant moisture) and add ethanol be stirred well to the filtrate muddiness in filtrate leaves standstill, and collects supernatant liquor, and triplicate merges supernatant liquor and concentrating under reduced pressure (purpose recovery ethanol); The main component of enzymolysis is glucuronic acid, glucose, maltose and polysaccharide, and glucuronic acid is soluble in water, can be dissolved in ethanol, and glucose, maltose and polysaccharide is soluble in water, are slightly soluble in ethanol;
5) add 20mL acetate and 10mL diacetyl oxide in the supernatant liquor behind concentrating under reduced pressure, react 2h down at 45 ℃, leave standstill the fine crystal seed of appearance, occur D-glucuronic acid gamma lactone behind the 12h, isolation of crystalline promptly gets D-glucuronic acid gamma lactone with ethyl alcohol recrystallization.
Embodiment 2:1) at first with the 100g W-Gum, the water of 180mL and the FeSO of 0.08g
4Adding in the there-necked flask that band stirs, is 9 with the NaOH adjusting pH value of 0.1mol/L, slowly adds the H of 8g while stirring
2O
2, at 45 ℃ of following reaction 4h, be warming up to after reaction finishes seethe with excitement Sumstar 190;
2) the pH value of regulating oxidized starch solution is 6.5, is the α-Dian Fenmei of 20000 μ/g by the ratio adding vigor of α-Dian Fenmei/g starch of 140 μ,, kills α-Dian Fenmei and gets liquefier to seething with excitement and maintenance 10min at 86 ℃ of following hydrolysis 1.5h post-heating;
3) liquefier being cooled to 65 ℃ and to regulate its pH value be 4.2, is the saccharifying enzyme of 10000 μ/g in the ratio adding vigor of saccharifying enzyme/g starch of 140 μ, at 60 ℃ of insulation 16h down, and heating go out enzyme and filtered while hot;
4) concentrated filtrate adds ethanol and is stirred well to the filtrate muddiness in filtrate, leaves standstill, and collects supernatant liquor, and triplicate merges supernatant liquor and concentrating under reduced pressure;
5) add 20mL acetate and 10mL diacetyl oxide in the supernatant liquor behind concentrating under reduced pressure, react 1.5h down at 50 ℃, leave standstill the fine crystal seed of appearance, occur D-glucuronic acid gamma lactone behind the 12h, isolation of crystalline promptly gets D-glucuronic acid gamma lactone with ethyl alcohol recrystallization.
Embodiment 3:1) at first with the 100g W-Gum, the water of 160mL and the FeSO of 0.05g
4Adding in the there-necked flask that band stirs, is 11 with the NaOH adjusting pH value of 0.1mol/L, slowly adds the H of 5g while stirring
2O
2, at 45 ℃ of following reaction 4h, be warming up to after reaction finishes seethe with excitement Sumstar 190;
2) the pH value of regulating oxidized starch solution is 6.0, is the α-Dian Fenmei of 20000 μ/g by the ratio adding vigor of α-Dian Fenmei/g starch of 100 μ,, kills α-Dian Fenmei and gets liquefier to seething with excitement and maintenance 10min at 88 ℃ of following hydrolysis 1h post-heating;
3) liquefier being cooled to 61 ℃ and to regulate its pH value be 4.0, is the saccharifying enzyme of 10000 μ/g in the ratio adding vigor of saccharifying enzyme/g starch of 100 μ, at 64 ℃ of insulation 13h down, and heating go out enzyme and filtered while hot;
4) concentrated filtrate and add ethanol be stirred well to the filtrate muddiness in filtrate leaves standstill, and collects supernatant liquor, and triplicate merges supernatant liquor and concentrating under reduced pressure;
5) add 20mL acetate and 10mL diacetyl oxide in the supernatant liquor behind concentrating under reduced pressure, react 1.8h down at 48 ℃, leave standstill the fine crystal seed of appearance, occur D-glucuronic acid gamma lactone behind the 12h, isolation of crystalline promptly gets D-glucuronic acid gamma lactone with ethyl alcohol recrystallization.
Embodiment 4:1) at first with the 100g W-Gum, the water of 200mL and the FeSO of 0.09g
4Adding in the there-necked flask that band stirs, is 9 with the NaOH adjusting pH value of 0.1mol/L, slowly adds the H of 7g while stirring
2O
2, at 45 ℃ of following reaction 4h, be warming up to after reaction finishes seethe with excitement Sumstar 190;
2) the pH value of regulating oxidized starch solution is 6.3, is the α-Dian Fenmei of 20000 μ/g by the ratio adding vigor of α-Dian Fenmei/g starch of 150 μ,, kills α-Dian Fenmei and gets liquefier to seething with excitement and maintenance 10min at 85 ℃ of following hydrolysis 2.0h post-heating;
3) liquefier being cooled to 63 ℃ and to regulate its pH value be 4.3, is the saccharifying enzyme of 10000 μ/g in the ratio adding vigor of saccharifying enzyme/g starch of 150 μ, at 65 ℃ of insulation 12h down, and heating go out enzyme and filtered while hot;
4) concentrated filtrate and add ethanol be stirred well to the filtrate muddiness in filtrate leaves standstill, and collects supernatant liquor, and triplicate merges supernatant liquor and concentrating under reduced pressure;
5) add 20mL acetate and 10mL diacetyl oxide in the supernatant liquor behind concentrating under reduced pressure, react 1.3h down at 52 ℃, leave standstill the fine crystal seed of appearance, occur D-glucuronic acid gamma lactone behind the 12h, isolation of crystalline promptly gets D-glucuronic acid gamma lactone with ethyl alcohol recrystallization.
Embodiment 5:1) at first with the 100g W-Gum, the water of 170mL and the FeSO of 0.07g
4Adding in the there-necked flask that band stirs, is 10 with the NaOH adjusting pH value of 0.1mol/L, slowly adds the H of 8g while stirring
2O
2, at 45 ℃ of following reaction 4h, be warming up to after reaction finishes seethe with excitement Sumstar 190;
2) the pH value of regulating oxidized starch solution is 6.1, is the α-Dian Fenmei of 20000 μ/g by the ratio adding vigor of α-Dian Fenmei/g starch of 130 μ,, kills α-Dian Fenmei and gets liquefier to seething with excitement and maintenance 10min at 87 ℃ of following hydrolysis 1h post-heating;
3) liquefier being cooled to 60 ℃ and to regulate its pH value be 4.4, is the saccharifying enzyme of 10000 μ/g in the ratio adding vigor of saccharifying enzyme/g starch of 130 μ, at 62 ℃ of insulation 15h down, and heating go out enzyme and filtered while hot;
4) concentrated filtrate and add ethanol be stirred well to the filtrate muddiness in filtrate leaves standstill, and collects supernatant liquor, and triplicate merges supernatant liquor and concentrating under reduced pressure;
5) add 20mL acetate and 10mL diacetyl oxide in the supernatant liquor behind concentrating under reduced pressure, react 1h down at 55 ℃, leave standstill the fine crystal seed of appearance, occur D-glucuronic acid gamma lactone behind the 12h, isolation of crystalline promptly gets D-glucuronic acid gamma lactone with ethyl alcohol recrystallization.
Because Sumstar 190 is under the effect of enzyme, α-1.4 glycosidic link is opened, form glucuronic acid, glucose, maltose and polysaccharide (relevant) with the degree of its hydrolysis, because the water-soluble and ethanol of glucuronic acid energy, and glucose, maltose and polysaccharide are soluble in water, be slightly soluble in ethanol, so in the Sumstar 190 enzymolysis solution, add ethanol, it is muddy that saccharification liquid becomes, and glucose, maltose and polysaccharide are separated out, and glucuronic acid is dissolved in the ethanol, reclaim ethanol and just get glucuronic acid, give in the glucuronic acid to add acetate, at H
+Effect under, SN takes place in the glucuronic acid intramolecule
2Substitution reaction, condensation reaction takes place in OH on γ-position and 1-COOH, because this reaction is reversible reaction, the water that reaction generates is impelled diacetyl oxide to form acetate, makes reaction carry out to the positive reaction direction, thereby helps the generation of D-glucuronic acid gamma lactone.After lactonization reaction finished, at normal temperatures, about 2h just had D-glucose gamma lactone crystal seed to form, leave standstill 12h, filter, promptly obtain D-glucuronic acid gamma lactone crystal, mother liquor is used for next Glucuronic acid lactoneization, and the productive rate of D-glucuronic acid gamma lactone can reach 14g/100g starch.D-glucuronic acid gamma lactone ethyl alcohol recrystallization with obtaining can obtain C
6H
8O
6The D-glucuronic acid gamma lactone of content 〉=98.5%.
Method of the present invention can reach the cleaner production of D-glucuronic acid gamma lactone, reagent is not only saved in the especially reuse of mother liquor, reduces cost, and has eliminated the pollution to environment of acetate, diacetyl oxide; Reduced the Tc of D-glucuronic acid gamma lactone greatly, turned cold and freeze the brilliant normal temperature crystallization that is, crystallization when elongated (6~8 days or 55h) is crystallization in short-term (12h).Production technique is simple, has reduced technical requirements; Improved yield rate, the D-glucuronic acid gamma lactone product purity, fusing point, the productive rate that adopt the present invention to produce all reach the state-promulgated pharmacopoeia standard.