CN101574855B - Capsule shaping tyre forming device - Google Patents
Capsule shaping tyre forming device Download PDFInfo
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- CN101574855B CN101574855B CN2009100990034A CN200910099003A CN101574855B CN 101574855 B CN101574855 B CN 101574855B CN 2009100990034 A CN2009100990034 A CN 2009100990034A CN 200910099003 A CN200910099003 A CN 200910099003A CN 101574855 B CN101574855 B CN 101574855B
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- sliding axle
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Abstract
The invention relates to a tyre forming device, in particular to a forming device of cycle tyre series (including motorcycle tyre, electric vehicle trye, urban vehicle tyre, mountain bicycle tyre and the like) with multilayer of high-strength framework materials. The capsule shaping tyre forming device comprises a rack, a rotary shaft, a sliding shaft and a capsule and pressing roll assembly. The capsule shaping tyre forming device substitutes a capsule for a mechanical brace rod, can realize the procedures of forming, sizing and the like on one machine and stabilize the technological operation process; and the processes of all forming operations are logically processed by a programmable controller, thus realizing the mechanization and automation of tyre production, greatly reducing the difficulty of operation caused by different stretching rates of the cord fabrics, further avoiding a series of quality problems such as offsetting of the steel wires and uneven stretching of the cord fabrics and the like caused by improper operation, and improving the large-scale production capacity and the qualification rate of finished products.
Description
Technical field
The present invention relates to tire shaping apparatus, relate in particular to the shaped device of the hand cart tyre series (comprising cycle tyre, electronic tire, city tire, mountain region tire etc.) of framework material with multilaminar high strength degree.
Background technology
Moulding is one of main technique of rubber processing, also is one important procedure that cover tire is made, and determines the important procedure of finished product physical and mechanical properties and serviceability especially.The hand cart tyre former that uses is automatic reverse wrap molding machine or the folded make-up machine of bag at present, and generally speaking, the use of reverse wrap molding machine is more extensive automatically.Being characterized in that cord and tyre surface can be rolled into stocks on let-off gear(stand) feed automatically, puts and reverse wrap molding automatically such as press fit device by turning over packing, drops into sulfuration production through sulfuration typing back then.High speed development along with electronic tire, how to improve security, stability and the high speed performance of tire, become present tire Research on development problem, satisfy these characteristics and must select the framework material of multilaminar high strength degree (as the utility model patent 200820081942.7 of applicant's application).Because the reverse wrap molding drum is for the capsule anti-package, its conclusive shortcoming is arranged: it is consistent requiring the extension rate of the cord of each layer in each forming process, and high-intensity skeleton material extension rate is low, this need rely on manual finishing to satisfy the forming process of different extension rate multilayer cords fully in forming process, not only moulding unit production efficiency is lower for this, and it is manual, labour intensity is big, operation easier is big, very easily produce steel wire and go out ditch, the cord quality problems such as irregular that stretches, this has caused very big obstacle for scale development of hand cart tyre.
Summary of the invention
In order to solve the technological deficiency that the above-mentioned framework material tire building with multilaminar high strength degree exists, the tire shaping apparatus that the purpose of this invention is to provide a kind of capsule shaping, it increases substantially unit multilayer cord shaping efficiency, reduced labour intensity, and then avoid improving the ability of large-scale production and the qualified situation of finished product because of steel wire that misoperation causes goes out the stretch generation of quality problems such as irregular of ditch, cord.
In order to realize above-mentioned technical purpose, the present invention has adopted following technical scheme:
The tire shaping apparatus of capsule shaping, this device comprise frame, turning cylinder, sliding axle, capsule and pressure roller assembly; Frame is provided with bearing block, and described turning cylinder is arranged on the bearing block, and the right-hand member of turning cylinder is connected with rotary power unit, and the left end of turning cylinder stretches out outside the frame and is set with first chuck; The middle part of turning cylinder is provided with axial hole, described sliding axle is arranged in the axial hole and can axially moves in axial hole, the right-hand member of sliding axle is connected with the translation power set, the left end of sliding axle stretches out outside first chuck and is set with second chuck, described capsule is arranged between first chuck and second chuck, and capsule forms air chamber; The middle part of sliding axle is provided with air flue, and an end of air flue is connected with and dashes, means of deflation, and an end of air flue extends in the air chamber, and is provided with pore on sliding axle, and pore is communicated with air chamber and air flue; Described pressure roller assembly is arranged on the outside of capsule, and the pressure roller assembly comprises roller, and capsule compression rear roller is over against the outer wall of capsule.
As preferably, the first above-mentioned chuck and second chuck are made up of two steel rings respectively, by bolting, and be provided with in the outside of two steel rings and clamp mouthful between two steel rings, described capsule clamp be arranged on clamp mouthful in.
As preferably, above-mentioned rotary power unit comprise motor and fixedly install on the turning cylinder from belt pulley, motor is provided with main driving wheel, main driving wheel be connected by belt from belt pulley.
As preferably, above-mentioned translation power set comprise motor, screw rodb base, and the right-hand member of sliding axle is a screw mandrel, and screw mandrel is located in the screw rodb base, and motor is connected with screw rodb base.
As preferably, described pressure roller assembly is two covers, and the roller of capsule compression back two casing pressure roll assemblies becomes 45～75 ° of outer walls over against capsule.
As preferred again, two above-mentioned casing pressure roll assemblies also comprise position regulator respectively, position regulator is made of screw mandrel, first axis of guide, motor and turning rolls, screw mandrel one end is connected with motor, the other end is connected with swivel nut on the turning rolls, also be provided with first axle sleeve on the turning rolls, first axle sleeve is arranged on first axis of guide.Above-mentioned turning rolls is provided with lowering or hoisting gear, and lowering or hoisting gear is made of mount pad, cylinder and second axis of guide, and cylinder is fixed on the frame, and cylinder piston rod is connected with mount pad, and second guideway is located in second axle sleeve of turning rolls.
Be provided with angle regulator as preferred again, above-mentioned mount pad, angle regulator by "
" shape frame and adjusting rod formation, "
" middle part and the mount pad of shape frame be hinged, described roller setting "
" top of shape frame, "
" bottom and the adjusting rod of shape frame be hinged, the other end and the mount pad of adjusting rod are hinged.Angle regulator can be used to regulate the angle of roller.
As preferably, above-mentioned upper rack is provided with cross bar, and cross bar is provided with the line source generating laser.The line source that the line source generating laser sends each layer cord spacing during as moulding.
As preferably, above-mentioned frame is provided with the operation pin in the capsule outside.The operation pin prevents the operative employee too near capsule, and improves the comfort level of operation as safety device.
The present invention is owing to adopted above-mentioned technical scheme, replaced Mechanical stay bar with capsule, can be moulding, operations such as typing are finished on same board, stablized operational process of craft, and the process of each action of moulding is carried out logical process by Programmable Logic Controller, thereby make tire production realize mechanization and automation, greatly reduce in the forming process operation easier that the extension rate because of each layer cord differs and causes, thereby avoided going out ditch because of the steel wire that misoperation causes, quality problems such as the cord stretching is irregular improve the ability of large-scale production and the qualified situation of finished product.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the structural representation of normal condition capsule.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is made a detailed explanation.
The tire shaping apparatus of capsule shaping as shown in Figure 1 and Figure 2, this device comprise frame 1, turning cylinder 2, sliding axle 3, capsule 4 and pressure roller assembly.Frame 1 is provided with bearing block 11, turning cylinder 2 is arranged on the bearing block 11, the right-hand member of turning cylinder 2 is connected with rotary power unit, rotary power unit comprise motor 24 and fixedly install on the turning cylinder 2 from belt pulley 21, motor 23 is provided with main driving wheel 23, main driving wheel 23 be connected by belt 22 from belt pulley 21.The middle part of turning cylinder 2 is provided with axial hole 20, sliding axle 3 is arranged in the axial hole 20 and can axially moves in axial hole 20, the right-hand member of sliding axle 3 is connected with the translation power set, the translation power set comprise motor 35, screw rodb base 34, the right-hand member of sliding axle 3 is a screw mandrel 33, screw mandrel 33 is located in the screw rodb base 34, and motor 35 is connected with screw rodb base 34.
As shown in Figure 1, the left end of turning cylinder 2 stretches out outside the frame 1 and is set with first chuck 8; It is outer and be set with second chuck, 9, the first chucks 8 and second chuck 9 is made up of two steel rings 91 respectively that the left end of sliding axle 3 stretches out first chuck 8, by bolting, and is provided with in the outside of two steel rings 91 and clamps mouth 92 between two steel rings 91.Capsule 4 clamps to be arranged on and clamps in the mouth 92, at the capsule 4 inner air chambers 41 that form.Simultaneously, be provided with air flue 31 at the middle part of sliding axle 3, an end of air flue 31 is connected with and dashes, means of deflation, dashes, does not mark among the means of deflation figure, is the technology of routine.One end of air flue 31 extends in the air chamber, and is provided with pore 32 on sliding axle 3, and pore 32 is communicated with air chamber 41 and air flue 31.
As shown in Figure 2, described pressure roller assembly is two covers, is separately positioned on the outside of capsule 4, and the pressure roller assembly comprises roller 5,5 one-tenth 60 ° of outer walls over against capsule 4 of capsule 4 compression rear rollers.Two casing pressure roll assemblies also comprise position regulator respectively, position regulator is made of screw mandrel 62, first axis of guide 63, motor 61 and turning rolls 64, one end of screw mandrel 62 is connected with motor 61, the other end is connected with swivel nut on the turning rolls 64, also be provided with first axle sleeve on the turning rolls 64, first axle sleeve is arranged on first axis of guide 63.As shown in Figure 1, turning rolls 64 is provided with lowering or hoisting gear, and lowering or hoisting gear is made of mount pad 53, cylinder 7 and second axis of guide 65, and cylinder 7 is fixed on the frame 1, the piston rod of cylinder 7 is connected with mount pad 53, and second guideway 65 is located in second axle sleeve of turning rolls 64.Mount pad 53 is provided with angle regulator, angle regulator by "
" shape frame 51 and adjusting rod 52 formations, "
" middle part and the mount pad 53 of shape frame 51 be hinged, described roller 5 be provided with "
" top of shape frame 51, "
" bottom and the adjusting rod 52 of shape frame 51 be hinged, the other end of adjusting rod 52 and mount pad 53 are hinged.Angle regulator can be used to regulate the angle of roller 5.
As shown in Figure 1 and Figure 2, frame 1 top is provided with cross bar 12, and cross bar 12 is provided with line source generating laser 13, and line source generating laser 12 is according to the number of plies setting of cord.In addition, frame 1 also is provided with operation pin 14 in capsule 4 outsides.
The operation principle of above-mentioned tire shaping apparatus is as follows:
As shown in Figure 3, capsule 4 starts rotary power unit in a state of nature down, and the ground floor cord is wrapped up on the capsule 4; Start to dash then, means of deflation inflation in the capsule 4; Then, start the translation power set, sliding axle 3 moves right, and drives second chuck 9 and moves right, and makes capsule 4 heave (as shown in Figure 1), more high-intensity casing play is wrapped up on the ground floor cord, adds one deck cord again; Then, start lowering or hoisting gear, roller is pressed onto on last one deck cord, with tire building; After moulding was finished, sliding axle 3 drove second chuck 9 to left movement to left movement, and venting, and capsule 4 is got back under the reset condition, took off the tire that moulding is finished, and finished whole process.
Claims (10)
1. the tire shaping apparatus of capsule shaping, it is characterized in that: this device comprises frame (1), turning cylinder (2), sliding axle (3), capsule (4) and pressure roller assembly; Frame (1) is provided with bearing block (11), described turning cylinder (2) is arranged on the bearing block (11), the right-hand member of turning cylinder (2) is connected with rotary power unit, and the left end of turning cylinder (2) stretches out outside the frame (1) and is set with first chuck (8); The middle part of turning cylinder (2) is provided with axial hole (20), described sliding axle (3) is arranged in the axial hole (20) and can axially moves in axial hole (20), the right-hand member of sliding axle (3) is connected with the translation power set, the left end of sliding axle (3) stretches out outside first chuck (8) and is set with second chuck (9), described capsule (4) is arranged between first chuck (8) and second chuck (9), the inner air chamber (41) that forms of capsule (4); The middle part of sliding axle (3) is provided with air flue (31), one end of air flue (31) be connected with fill, means of deflation, one end of air flue (31) extends in the air chamber (41), and is provided with pore (32) on sliding axle (3), and pore (32) is communicated with air chamber (41) and air flue (31); Described pressure roller assembly is arranged on the outside of capsule (4), and the pressure roller assembly comprises roller (5), and capsule (4) compression rear roller (5) is over against the outer wall of capsule (4).
2. the tire shaping apparatus of capsule shaping according to claim 1, it is characterized in that: first chuck (8) and second chuck (9) are made up of two steel rings (91) respectively, pass through bolting between two steel rings (91), and be provided with in the outside of two steel rings (91) and clamp mouthful (92), described capsule (4) clamps to be arranged on and clamps in mouthful (92).
3. the tire shaping apparatus of capsule shaping according to claim 1, it is characterized in that: rotary power unit comprise motor (24) and be fixedly installed on the turning cylinder (2) from belt pulley (21), motor (24) is provided with main driving wheel (23), main driving wheel (23) be connected by belt (22) from belt pulley (21).
4. the tire shaping apparatus of capsule shaping according to claim 1, it is characterized in that: the translation power set comprise motor (35), screw rodb base (34), the right-hand member of sliding axle (3) is screw mandrel (33), screw mandrel (33) is located in the screw rodb base (34), and motor (35) is connected with screw rodb base (34).
5. the tire shaping apparatus of capsule shaping according to claim 1, it is characterized in that: described pressure roller assembly is two covers, the roller (5) of capsule (4) compression back two casing pressure roll assemblies becomes 45～75 ° of outer walls over against capsule (4).
6. the tire shaping apparatus of capsule shaping according to claim 5, it is characterized in that: two casing pressure roll assemblies also comprise position regulator respectively, position regulator is made of screw mandrel (62), first axis of guide (63), motor (61) and turning rolls (64), screw mandrel (62) one ends are connected with motor (61), the other end is connected with swivel nut on the turning rolls (64), turning rolls also is provided with first axle sleeve on (64), and first axle sleeve is arranged on first axis of guide (63).
7. according to the tire shaping apparatus of claim 5 or 6 described capsule shapings, it is characterized in that: turning rolls (64) is provided with lowering or hoisting gear, lowering or hoisting gear is made of mount pad (53), cylinder (7) and second axis of guide (65), cylinder (7) is fixed on the frame (1), the piston rod of cylinder (7) is connected with mount pad (53), and second axis of guide (65) is set in second axle sleeve of roller (5) frame.
8. the tire shaping apparatus of capsule shaping according to claim 7, it is characterized in that: mount pad is provided with angle regulator, angle regulator by "
" shape frame (51) and adjusting rod (52) formation, "
" middle part and the mount pad (53) of shape frame (51) be hinged, described roller (5) be arranged on "
" top of shape frame (51), "
" bottom and the adjusting rod (52) of shape frame (51) be hinged, the other end of adjusting rod (52) and mount pad (53) are hinged.
9. the tire shaping apparatus of capsule shaping according to claim 1, it is characterized in that: frame (1) top is provided with cross bar (12), and cross bar (12) is provided with line source generating laser (13).
10. the tire shaping apparatus of capsule shaping according to claim 1 is characterized in that: frame (1) is provided with operation pin (14) in capsule (4) outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100990034A CN101574855B (en) | 2009-05-27 | 2009-05-27 | Capsule shaping tyre forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100990034A CN101574855B (en) | 2009-05-27 | 2009-05-27 | Capsule shaping tyre forming device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101574855A CN101574855A (en) | 2009-11-11 |
| CN101574855B true CN101574855B (en) | 2011-03-16 |
Family
ID=41269986
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100990034A Active CN101574855B (en) | 2009-05-27 | 2009-05-27 | Capsule shaping tyre forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101574855B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2410109Y (en) * | 2000-01-14 | 2000-12-13 | 高榕珍 | Tyre rubber bag forming machine |
| CN101011862A (en) * | 2006-11-03 | 2007-08-08 | 益阳新华美机电科技有限公司 | Reverse-wrapped capsule apparatus of tyre former |
| CN201456403U (en) * | 2009-05-27 | 2010-05-12 | 杭州中策橡胶有限公司 | Capsule shaped tire forming device |
-
2009
- 2009-05-27 CN CN2009100990034A patent/CN101574855B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2410109Y (en) * | 2000-01-14 | 2000-12-13 | 高榕珍 | Tyre rubber bag forming machine |
| CN101011862A (en) * | 2006-11-03 | 2007-08-08 | 益阳新华美机电科技有限公司 | Reverse-wrapped capsule apparatus of tyre former |
| CN201456403U (en) * | 2009-05-27 | 2010-05-12 | 杭州中策橡胶有限公司 | Capsule shaped tire forming device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101574855A (en) | 2009-11-11 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| C56 | Change in the name or address of the patentee |
Owner name: GUANGDONG YADA ELECTRIC CO., LTD. Free format text: FORMER NAME: YADA ELECTRONICS CO., LTD., HEYUAN |
|
| CB03 | Change of inventor or designer information |
Inventor after: Xing Xiaobo Inventor after: Tao Jianling Inventor after: Hu Shaoping Inventor after: Yang Jianping Inventor after: Wang Xiangqun Inventor after: Wang Minghuan Inventor after: Fang Jianping Inventor before: Xing Xiaobo Inventor before: Hu Shaoping Inventor before: Yang Jianping Inventor before: Wang Xiangqun Inventor before: Wang Minghuan Inventor before: Fang Jianping |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: ZHONGCE RUBBER GROUP CO., LTD. Free format text: FORMER NAME: HANZHOU ZHONGCE RUBBER CO., LTD. |
|
| CP03 | Change of name, title or address |
Address after: 310018, No. 10, No. 2, Hangzhou Economic Development Zone, Zhejiang Patentee after: ZHONGCE RUBBER GROUP CO., LTD. Address before: 310008 No. 1, tidal Road, Hangzhou, Zhejiang Patentee before: Hanzhou Zhongce Rubber Co., Ltd. |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 310018 No. 1, No. 1 Street, Qiantang District, Hangzhou, Zhejiang Patentee after: Zhongce Rubber Group Co.,Ltd. Address before: 310018 No. 2, 10th Street, Hangzhou Economic Development Zone, Zhejiang Province Patentee before: ZHONGCE RUBBER GROUP Co.,Ltd. |