CN101567645B - Adhesive dripping machine of solar panel junction box - Google Patents

Adhesive dripping machine of solar panel junction box Download PDF

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Publication number
CN101567645B
CN101567645B CN2008100613486A CN200810061348A CN101567645B CN 101567645 B CN101567645 B CN 101567645B CN 2008100613486 A CN2008100613486 A CN 2008100613486A CN 200810061348 A CN200810061348 A CN 200810061348A CN 101567645 B CN101567645 B CN 101567645B
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CN
China
Prior art keywords
terminal box
manipulator
seesaws
block
cylinder
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2008100613486A
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Chinese (zh)
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CN101567645A (en
Inventor
张建均
谢细三
苏乘风
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Zhejiang Gongyuan Electrical Appliance Co., Ltd.
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Ear Solar Co Ltd
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Priority to CN2008100613486A priority Critical patent/CN101567645B/en
Publication of CN101567645A publication Critical patent/CN101567645A/en
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Publication of CN101567645B publication Critical patent/CN101567645B/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention relates to an adhesive dripping machine of a solar panel junction box, which is characterized by comprising a stand, wherein the stand is provided with a solar panel fixing frame, a control box, a top supporting mechanism and a junction box fixing frame; the top supporting mechanism is contacted with a solar panel, one end of the stand is provided with a supporting plate, the supporting plate is provided with a drive slide rail, the slide rail is provided with a dripping head driving block and a junction box driving block, and the two driving blocks are respectively provided witha dripping head and a drive mechanism of a junction box manipulator; a dripping head drive mechanism comprises a dripping head side-to-side movement mechanism driven by a side-to-side movement motor, a forward and backward movement mechanism driven by a forward and backward movement motor and arranged on the side-to-side movement mechanism, and an upward and downward movement mechanism driven by an upward and downward movement motor and arranged on the forward and backward movement; a junction box drive mechanism comprises a bracket arranged on the junction box driving block, the bracket is provided with a guide rail which is matched with a guide block, the guide block is connected with a rodless cylinder and is provided with a connecting block which is connected with a manipulator lifting cylinder, a manipulator clamp cylinder is arranged under the connecting block, and the manipulator is contacted with the junction box.

Description

Adhesive dripping machine of solar panel junction box
Technical field
The present invention relates to adhesive dripping machine of solar panel junction box, be mainly used in solar panel junction box a glue is installed, also can be used as the process equipment that other glue are installed products.
Background technology
Solar energy is a kind of inexhaustible energy, but sunlight is subjected to night in daytime and the influence of factor such as sleet rain or shine, can not Continuous irradiation, so how to hold with converting electric energy after the solar absorption to, in needs, discharge again, for lamp lighting, therefore, people have developed solar cell (plate) continuously.The power of cell panel is that so cell panel is big, power is just big according to the decision of the area of cell panel.Big cell panel generally is to be used for family's self power generation to use, to on cell panel, terminal box be installed and home circuit links, prior art is installed terminal box on cell panel be to rely on manual operations to finish fully, at first be manually cell panel to be lifted on the workbench to put well, on cell panel, drip glue with dripping the glue rifle again, drip and put terminal box after good and compress, again cell panel is carried away, the shortcoming of its existence is: the one, and the crowded gel quantity of craft has and has less more, and the glue amount is wasted too much, and the glue amount influences quality very little; The 2nd, drip the glue position and be offset easily, inaccurate; The 3rd, manual terminal box and the cell panel contactinterval disunity of pressing not only varies, and has seepage, has a strong impact on useful life; The 4th, staff directly touches with splicing, to human body harm greatly; The 5th, glue water clock, contaminated environment; The 6th, labour intensity is big, inefficiency, and speed is slow; The 7th, laboring fee increases production cost with high.
Summary of the invention
The objective of the invention is in order to overcome the shortcoming of prior art, provide a kind of glue head to drip glue automatically on cell panel, manipulator is got terminal box automatically and is compressed, and speed is fast, the adhesive dripping machine of solar panel junction box that efficient is high.
The technical scheme of adhesive dripping machine of solar panel junction box of the present invention is: it is characterized in that comprising frame, the cell panel fixed mount is installed on the frame, control cabinet, jacking mechanism and terminal box fixed mount, described jacking mechanism comprises the jacking cylinder that is installed in the frame, the jacking cylinder connects supporting plate, supporting plate contacts with cell panel, a mounting support plate in frame, the transmission slide rail is installed on the support plate, be equipped with on the slide rail and drip glue head driving block and terminal box driving block, drip to install separately on glue head driving block and the terminal box driving block and drip glue head and terminal box manipulator, drip glue head driving block and terminal box driving block and transmit the cylinder drive by dripping glue head transmission cylinder and terminal box respectively, drip glue head and terminal box manipulator transmission mechanism is arranged respectively, described glue head transmission mechanism comprises a glue head side-to-side movement mechanism of side-to-side movement driven by motor, the mechanism that seesaws of the driven by motor that seesaws is installed in the side-to-side movement mechanism, the up-down mechanism that the cylinder that moves up and down drives is installed in the mechanism that seesaws; Described terminal box manipulator transmission mechanism comprises the manipulator support that is installed on the terminal box driving block, the support upper mounting rail, guide rail matches with guide block, guide block connects Rodless cylinder, contiguous block is installed on the guide block, and contiguous block connects manipulator lift cylinder, installation manipulator clamp cylinder under the contiguous block, the clamp cylinder connects the terminal box manipulator, and manipulator contacts with terminal box.
Adhesive dripping machine of solar panel junction box of the present invention, during work, at first be that cell panel is lifted on the fixed mount, jacking cylinder jack-up supporting plate holds up cell panel, place steadily, drip the work of glue head transmission mechanism again, drip glue head driving block before this and will drip glue head transmission mechanism drive precalculated position, drip the up-down mechanism action of glue head again, dripping the glue head descends to contacting with cell panel and begins a glue, then drip the front and back of glue head, the side-to-side movement mechanism action, on cell panel, drip glue, dripping glue finishes the back and drips a glue head and get back to the original position preparation and drip glue next time, the work of terminal box manipulator transmission mechanism, the manipulator lift cylinder drove manipulator and descends and contact with terminal box on the terminal box fixed mount before this, clamp cylinder operation manipulator is clamped terminal box again and is risen, the terminal box driving block takes whole manipulator transmission mechanism to precalculated position again, manipulator under the Rodless cylinder drive guide block carries out move left and right again, regulate the position of dripping glue with cell panel, the manipulator lift cylinder drives manipulator decline again, terminal box is pressed on the cell panel, gets back to original position after finishing and prepare to work next time.The technical program is dripped the glue head and drip glue automatically on cell panel, and manipulator is got terminal box automatically and compressed, and a glue is even, compresses reliably, and efficient improves.
Adhesive dripping machine of solar panel junction box of the present invention, its described glue head side-to-side movement mechanism comprises the side-to-side movement chute that is installed on the glue head driving block, the side-to-side movement screw mandrel is installed in the side-to-side movement chute, side-to-side movement spiral shell piece matches with the side-to-side movement screw mandrel, the side-to-side movement screw mandrel is by the side-to-side movement driven by motor, and mechanism and the up-down mechanism of seesawing and then driven; The described mechanism that seesaws comprises the chute that seesaws that is installed on the side-to-side movement spiral shell piece, seesaw the screw mandrel that seesaws is installed in the chute, the spiral shell piece that seesaws matches with the screw mandrel that seesaws, and the screw mandrel that seesaws is by the driven by motor that seesaws, and up-down mechanism and then drives; Described up-down mechanism comprises the support plate that is installed on the spiral shell piece that seesaws, slide plate is installed in the support plate, slide plate matches with the slide block that moves up and down, the slide block that moves up and down connects a glue support, dripping the glue head is installed on the glue support, drip the glue head and contact with cell panel, the slide block that moves up and down is driven by the cylinder that moves up and down.On the inwall of its described cell panel fixed mount both sides roller is installed, roller contacts with cell panel, and cell panel is placed on the roller and promotes easily.Its bottom, described cell panel fixed mount two installs and fixes slide block, fixedly be equipped with steady pin in the slide block, on frame, install and fix slide rail, be shaped on fixing hole on the fixed rack, fixed rack matches with fixing slide block, and steady pin matches with fixing hole, when the size variation of cell panel, slidably the fixing slide block size of regulating fixed mount guarantees the requirement of different big or small cell panels.Be shaped on springboard on its described spiral shell piece that seesaws, support plate is installed on the springboard, be equipped with the up-down adjustment chute in the support plate, the up-down adjustment screw mandrel is installed in the up-down adjustment chute, and the up-down adjustment screw mandrel matches with up-down adjustment spiral shell piece, and up-down adjustment screw mandrel head has the up-down adjustment nut, mounting plate on the up-down adjustment spiral shell piece, slide plate is installed on the fixed head, and up-down adjustment spiral shell piece is regulated the height of fixed head, plays the fine setting effect to dripping the glue head.On its described terminal box driving block riser is installed, the screw mandrel groove is installed in the riser, in the screw mandrel groove elevating screw is installed, elevating screw matches with lifting spiral shell piece, elevating screw has the lifting handwheel, manipulator support is connected on the lifting spiral shell piece, and lifting spiral shell piece is regulated the height of manipulator support, plays the fine setting effect.Below its described terminal box driving block link is installed, link passes support plate, and terminal box transmits cylinder and is connected on the link, terminal box transmit cylinder be installed in support plate below.
Description of drawings
Fig. 1 is an adhesive dripping machine of solar panel junction box structural representation of the present invention;
Fig. 2 is an of the present invention glue head transmission mechanism schematic diagram;
Fig. 3 is a terminal box transmission mechanism schematic diagram of the present invention;
Fig. 4 is a manipulator schematic diagram of the present invention;
Fig. 5 installs roller and the bottom surface is equipped with fixedly slide block schematic diagram on the cell panel fixed mount;
Fig. 6 is a jacking structural scheme of mechanism of the present invention.
Embodiment
The present invention relates to adhesive dripping machine of solar panel junction box, as Fig. 1-shown in Figure 6, it is characterized in that comprising frame 1, cell panel fixed mount 2 is installed on the frame, control cabinet 3, jacking mechanism 4 and terminal box fixed mount 6, described jacking mechanism 4 comprises the jacking cylinder 41 that is installed in the frame 1, jacking cylinder 41 connects supporting plate 42, supporting plate 42 contacts with cell panel 8, a mounting support plate 7 in frame, transmission slide rail 71 is installed on the support plate 7, be equipped with on the slide rail 71 and drip glue head driving block 72 and terminal box driving block 73, drip to install separately on glue head driving block 72 and the terminal box driving block 73 and drip glue head 17 and terminal box manipulator 16, drip glue head driving block 72 and terminal box driving block 73 and transmit cylinder 12 drives by dripping glue head transmission cylinder 11 and terminal box respectively, drip glue head 17 and terminal box manipulator 16 transmission mechanism is arranged respectively, described glue head transmission mechanism comprises a glue head side-to-side movement mechanism 13 of side-to-side movement driven by motor, the mechanism 14 that seesaws of the driven by motor that seesaws is installed in the side-to-side movement mechanism 13, the up-down mechanism 15 that the cylinder that moves up and down drives is installed in the mechanism 14 that seesaws; Described terminal box manipulator transmission mechanism comprises the manipulator support 61 that is installed on the terminal box driving block 73, support 61 upper mounting rails 62, guide rail 62 matches with guide block 63, guide block 63 connects Rodless cylinder 64, contiguous block 65 is installed on the guide block 63, and contiguous block 65 connects manipulator lift cylinder 66,65 times installation manipulator clamps of contiguous block cylinder 67, clamp cylinder 67 connects terminal box manipulator 16, and manipulator 16 contacts with terminal box 19.During work, at first be that cell panel 8 is lifted on the fixed mount 2, jacking cylinder 41 jack-up supporting plates 42 hold up cell panel 8, place steadily, drip the 17 transmission mechanism work of glue head again, drip glue head driving block 72 before this and will drip glue head transmission mechanism drive precalculated position, drip up-down mechanism 15 actions of glue head again, dripping glue head 17 descends to contacting with cell panel 8 and begins a glue, then drip the front and back of glue head, side-to- side movement mechanism 14,13 actions, on cell panel 8, drip glue, dripping glue finishes the back and drips a glue head and get back to the original position preparation and drip glue next time, the work of terminal box manipulator transmission mechanism, manipulator lift cylinder 66 drove manipulators 16 and descends and contact with terminal box 19 on the terminal box fixed mount 6 before this, clamp cylinder 67 work robots 16 are clamped terminal box 19 again and are risen, terminal box driving block 73 takes whole manipulator transmission mechanism to precalculated position again, manipulator 16 under the Rodless cylinder 64 drive guide blocks 63 carries out move left and right again, regulate position with 8 glue of cell panel, manipulator lift cylinder 66 drives manipulator 16 declines again, terminal box 19 is pressed on the cell panel 8, gets back to original position after finishing and prepare to work next time.The technical program is dripped the glue head and drip glue automatically on cell panel, and manipulator is got terminal box automatically and compressed, and a glue is even, compresses reliably, and efficient improves.Its described glue head side-to-side movement mechanism 13 comprises the side-to-side movement chute 21 that is installed on the glue head driving block 72, side-to-side movement screw mandrel 22 is installed in the side-to-side movement chute 21, side-to-side movement spiral shell piece 23 matches with side-to-side movement screw mandrel 22, side-to-side movement screw mandrel 22 is driven by side-to-side movement motor 24, and mechanism and the up-down mechanism of seesawing and then drives; The described mechanism 14 that seesaws comprises the chute 31 that seesaws that is installed on the side-to-side movement spiral shell piece 23, seesaw the screw mandrel 32 that seesaws is installed in the chute 31, the spiral shell piece 33 that seesaws matches with the screw mandrel 32 that seesaws, the screw mandrel 32 that seesaws is driven by the motor 34 that seesaws, and up-down mechanism and then drives; Described up-down mechanism 15 comprises the support plate 55 that is installed on the spiral shell piece 33 that seesaws, slide plate 56 is installed in the support plate 55, slide plate 56 matches with the slide block 57 that moves up and down, the slide block 57 that moves up and down connects a glue support 18, dripping glue head 17 is installed on the glue support 18, drip glue head 17 and contact with cell panel 8, the slide block 57 that moves up and down is driven by the cylinder 58 that moves up and down.Roller 25 is installed on the inwall of its described cell panel fixed mount 2 both sides, and roller 25 contacts with cell panel 8, and cell panel is placed on the roller and promotes easily.Its bottom, described cell panel fixed mount 2 two installs and fixes slide block 26, fixedly be equipped with steady pin 28 in the slide block 26, on frame 1, install and fix slide rail 27, be shaped on fixing hole 29 on the fixed rack 27, fixed rack 27 matches with fixing slide block 26, and steady pin 28 matches with fixing hole 29, when the size variation of cell panel, slidably the fixing slide block size of regulating fixed mount guarantees the requirement of different big or small cell panels.Be shaped on springboard 50 on its described spiral shell piece 33 that seesaws, support plate 55 is installed on the springboard 50, be equipped with up-down adjustment chute 51 in the support plate 55, up-down adjustment screw mandrel 52 is installed in the up-down adjustment chute 51, and up-down adjustment screw mandrel 52 matches with up-down adjustment spiral shell piece 53, and up-down adjustment screw mandrel 52 heads have up-down adjustment nut 54, mounting plate 59 on the up-down adjustment spiral shell piece 53, slide plate 56 is installed on the fixed head 59, and up-down adjustment spiral shell piece is regulated the height of fixed head, plays the fine setting effect to dripping the glue head.Riser 74 is installed on its described terminal box driving block 73, screw mandrel groove 75 is installed in the riser, elevating screw 76 is installed in the screw mandrel groove, elevating screw matches with lifting spiral shell piece 77, elevating screw 76 has lifting handwheel 78, manipulator support 61 is connected on the lifting spiral shell piece 77, and lifting spiral shell piece is regulated the height of manipulator support, plays the fine setting effect.Below its described terminal box driving block 73 links 79 are installed, link 79 passes support plate 7, and terminal box transmits cylinder 12 and is connected on the link 79, terminal box transmit cylinder be installed in support plate below.

Claims (7)

1. adhesive dripping machine of solar panel junction box, it is characterized in that comprising frame (1), cell panel fixed mount (2) is installed on the frame, control cabinet (3), jacking mechanism (4) and terminal box fixed mount (6), described jacking mechanism (4) comprises the jacking cylinder (41) that is installed in the frame (1), jacking cylinder (41) connects supporting plate (42), supporting plate (42) contacts with cell panel (8), mounting support plate (7) in frame, support plate (7) is gone up transmission slide rail (71) is installed, be equipped with on the slide rail (71) and drip glue head driving block (72) and terminal box driving block (73), drip to install separately on glue head driving block (72) and the terminal box driving block (73) and drip glue head (17) and terminal box manipulator (16), drip glue head driving block (72) and terminal box driving block (73) and transmit cylinder (12) drive by dripping glue head transmission cylinder (11) and terminal box respectively, drip glue head (17) and terminal box manipulator (16) transmission mechanism is arranged respectively, described glue head transmission mechanism comprises a glue head side-to-side movement mechanism (13) of side-to-side movement driven by motor, the mechanism that seesaws (14) that the driven by motor that seesaws is installed is gone up by side-to-side movement mechanism (13), and the mechanism that seesaws (14) goes up the up-down mechanism (15) that the cylinder that moves up and down drives is installed; Described terminal box manipulator transmission mechanism comprises the manipulator support (61) that is installed on the terminal box driving block (73), support (61) upper mounting rail (62), guide rail (62) matches with guide block (63), guide block (63) connects Rodless cylinder (64), guide block (63) is gone up contiguous block (65) is installed, contiguous block (65) connects manipulator lift cylinder (66), contiguous block (65) is installation manipulator clamp cylinder (67) down, clamp cylinder (67) connects terminal box manipulator (16), and manipulator (16) contacts with terminal box (19).
2. adhesive dripping machine of solar panel junction box as claimed in claim 1, it is characterized in that described glue head side-to-side movement mechanism (13) comprises the side-to-side movement chute (21) that is installed on the glue head driving block (72), side-to-side movement screw mandrel (22) is installed in the side-to-side movement chute (21), side-to-side movement spiral shell piece (23) matches with side-to-side movement screw mandrel (22), and side-to-side movement screw mandrel (22) is driven by side-to-side movement motor (24); The described mechanism that seesaws (14) comprises the chute that seesaws (31) that is installed on the side-to-side movement spiral shell piece (23), the middle screw mandrel (32) that seesaws of installing of the chute (31) that seesaws, the spiral shell piece (33) that seesaws matches with the screw mandrel that seesaws (32), and the screw mandrel that seesaws (32) is driven by the motor that seesaws (34); Described up-down mechanism (15) comprises the support plate (55) that is installed on the spiral shell piece (33) that seesaws, slide plate (56) is installed in the support plate (55), slide plate (56) matches with the slide block that moves up and down (57), the slide block (57) that moves up and down connects a glue support (18), dripping glue head (17) is installed on the glue support (18), drip glue head (17) and contact with cell panel (8), the slide block that moves up and down (57) is driven by the cylinder that moves up and down (58).
3. adhesive dripping machine of solar panel junction box as claimed in claim 1 is characterized in that on the inwall of described cell panel fixed mount (2) both sides roller (25) being installed, and roller (25) contacts with cell panel (8).
4. adhesive dripping machine of solar panel junction box as claimed in claim 1, it is characterized in that bottom, described cell panel fixed mount (2) two installs and fixes slide block (26), fixedly be equipped with steady pin (28) in the slide block (26), on frame (1), install and fix slide rail (27), be shaped on fixing hole (29) on the fixed rack (27), fixed rack (27) matches with fixing slide block (26), and steady pin (28) matches with fixing hole (29).
5. adhesive dripping machine of solar panel junction box as claimed in claim 2, it is characterized in that being shaped on springboard (50) on the described spiral shell piece (33) that seesaws, support plate (55) is installed on the springboard (50), be equipped with up-down adjustment chute (51) in the support plate (55), up-down adjustment screw mandrel (52) is installed in the up-down adjustment chute (51), up-down adjustment screw mandrel (52) matches with up-down adjustment spiral shell piece (53), up-down adjustment screw mandrel (52) head has up-down adjustment nut (54), up-down adjustment spiral shell piece (53) is gone up mounting plate (59), and slide plate (56) is installed on the fixed head (59).
6. adhesive dripping machine of solar panel junction box as claimed in claim 1, it is characterized in that upward installation riser (74) of described terminal box driving block (73), screw mandrel groove (75) is installed in the riser, elevating screw (76) is installed in the screw mandrel groove, elevating screw matches with lifting spiral shell piece (77), elevating screw (76) head has lifting handwheel (78), and manipulator support (61) is connected on the lifting spiral shell piece (77).
7. adhesive dripping machine of solar panel junction box as claimed in claim 1, it is characterized in that being equipped with under the described terminal box driving block (73) link (79), link (79) passes support plate (7), and terminal box transmits cylinder (12) and is connected on the link (79).
CN2008100613486A 2008-04-23 2008-04-23 Adhesive dripping machine of solar panel junction box Expired - Fee Related CN101567645B (en)

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Application Number Priority Date Filing Date Title
CN2008100613486A CN101567645B (en) 2008-04-23 2008-04-23 Adhesive dripping machine of solar panel junction box

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Application Number Priority Date Filing Date Title
CN2008100613486A CN101567645B (en) 2008-04-23 2008-04-23 Adhesive dripping machine of solar panel junction box

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CN101567645A CN101567645A (en) 2009-10-28
CN101567645B true CN101567645B (en) 2011-10-26

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CN102259078A (en) * 2010-12-17 2011-11-30 苏州新区科兴威尔电子有限公司 Dispensing device
CN102683501B (en) * 2012-05-31 2014-05-28 苏州晟成新能源科技有限公司 Stack machine with adjustable conveying length
CN103267946B (en) * 2013-04-24 2015-06-17 无锡市朗迪测控技术有限公司 Starter performance testing system
CN103384020B (en) * 2013-07-03 2016-03-30 江苏理士电池有限公司 A kind of accumulator pole assembly group frock
CN103406904A (en) * 2013-07-19 2013-11-27 张家港市智周工业技术有限公司 Plate group mobile manipulator mechanism for full-automatic plate wrapping machine of accumulator plate
CN103516309B (en) * 2013-09-16 2015-12-16 浙江创源光伏科技有限公司 A kind of lid sealing ring automatic compacting device of photovoltaic junction box
CN104105394B (en) * 2014-07-30 2017-08-04 东莞市新泽谷机械制造股份有限公司 Full angle head plug-in mechanism for plug-in machine
CN108722784A (en) * 2018-05-24 2018-11-02 嘉善大烨照明有限公司 Glue spreader
CN108906426A (en) * 2018-09-05 2018-11-30 永发(江苏)模塑包装科技有限公司 A kind of paper pulp moulding product stereo adhesive-spraying device
CN116544306B (en) * 2023-05-11 2023-09-22 江苏泽润新能科技股份有限公司 Production device and production and installation process of solar module junction box

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Address after: 318020 four Seaway, Huangyan Economic Development Zone, Taizhou, Zhejiang

Patentee after: Zhejiang Gongyuan Electrical Appliance Co., Ltd.

Address before: 318020 four Seaway, Huangyan Economic Development Zone, Taizhou, Zhejiang

Patentee before: Ear Solar Co., Ltd.

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111026

Termination date: 20170423