Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
Shown in Fig. 1, Figure 1A, Figure 1B, Fig. 1 C, Fig. 1 D, a kind of wind electricity unit composite external cover with three-dimensional layer sandwich structure of the present invention, this composite external cover includes fair water cone 1, air guide sleeve and engine room cover three parts; Air guide sleeve is to be made of according to the tapered cylinder topology layout is conformal six ring cover bodies, six ring cover bodies are meant A ring cover body 2, B ring cover body 3, C ring cover body 4, D ring cover body 5, E ring cover body 6 and F ring cover body 7, annulus 2a in the conformal formation of last connecting end of A ring cover body 2, B ring cover body 3, C ring cover body 4, D ring cover body 5, E ring cover body 6 and F ring cover body 7, annulus 2b under the conformal formation of following connecting end of A ring cover body 2, B ring cover body 3, C ring cover body 4, D ring cover body 5, E ring cover body 6 and F ring cover body 7; Engine room cover includes cabin A cover body 8, cabin B cover body 9 and cabin loam cake 10.
(1) fair water cone 1
Referring to shown in Figure 2, fair water cone 1 part that is formed in one, and be the tapered disk structure; The adjoining edge 101 of fair water cone 1 is circular; The adjoining edge 101 of fair water cone 1 is connected with the last annulus 2a of the conformal formation of six ring cover bodies.This connection be last annulus 2a with the conformal formation of the adjoining edge 101 of fair water cone 1 and six ring cover body according to negative and positive mode (shown in Fig. 3 C) overlap joint good after, with being connected with nut cooperation realization with screw behind the drilling tool drilling bore hole.
The cross section structure of fair water cone 1 is shown in Fig. 2 A, and the cross section structure of fair water cone 1 outside in is surface layer 103, three-dimensional layer sandwich fabric layer 104 and nexine 105 in turn.
The thickness of surface layer 103 (surface thickness) is designated as H
1, H
1=0.1mm~20mm.
The thickness of nexine 105 (nexine thickness) is designated as H
3, H
3=0.1mm~20mm.
The thickness of three-dimensional layer sandwich fabric layer 104 (three dimensional fabric thickness) is designated as H
2, H
2=0.5mm~40mm.
Preparation fair water cone 1 includes the following step:
Step 1-1: in first mould, spread first layer surface layer materials earlier, and even coated with resins;
Step 1-2: shop second layer surface layer materials, and even coated with resins;
Step 1-3: shop three-dimensional layer sandwich fabric layer materials, and even coated with resins;
Step 1-4: shop first layer nexine materials, and even coated with resins;
Step 1-5: shop second layer nexine materials;
Step 1-6: after 2~48 hours, the demoulding obtains fair water cone 1 at 22 ℃~32 ℃ following resin solidifications of temperature.
The coated with resins consumption is the resin of each square metre with 100g~350g, and employing is rolled pulp grinder and applied.
The resin of above-mentioned coating can be liquid epoxy series plastics or phenolic resin (thick liquid state).Resin is the outsourcing material, directly uses.
The surface layer materials can be glass fibre woven roving or glass fibre twilled cloth.
The nexine materials can be glass fibre woven roving or glass fibre twilled cloth.
Three-dimensional layer sandwich fabric layer materials are the three-dimensional hollow fabrics of glass fibre.
In preparation method of the present invention, the shape of first mould is identical with the shape of fair water cone 1.In the preparation, coating releasing agent at first mould inside is common process, does not describe so add in the preparation process.
In preparation method of the present invention, number can be identical layer by layer in the shop of surface layer materials and nexine materials, also can be different.Its shop is counted (woven roving of shop or twilled cloth) layer by layer and is at least two-layer.Shop number layer by layer is respectively according to surface thickness H
1, nexine thickness H
3Determine.
In preparation method of the present invention, three-dimensional layer sandwich fabric layer materials only need be spread one deck.Three-dimensional layer sandwich fabric layer thickness H after cure hard under the no pressure of step 1-6, the normal temperature condition
2Just the length d that depends on the intermediate fabric (label is designated as 143,144,145,146 and 147) of the glass fibre three dimensional fabric in the three-dimensional layer sandwich fabric layer materials is set H
2=d omits the thickness of upper layer of fabric 141 and layer fabric 142, shown in Fig. 2 B, Fig. 2 C, Fig. 2 D, Fig. 2 E, Fig. 2 F.
Three-dimensional layer sandwich fabric layer 104 is by upper layer of fabric 141, layer fabric 142, and intermediate fabric 143 compositions that are used to connect upper layer of fabric 141 and layer fabric 142.Different with the Placement of upper layer of fabric 141, layer fabric 142 according to intermediate fabric 143, the configuration of intermediate fabric 143 can be the figure of eight (shown in Fig. 2 B), " 1 " font (intermediate fabric 144 shown in Fig. 2 C), oblique " 1 " font (intermediate fabric 145 shown in Fig. 2 D), " W " font (intermediate fabric 146 shown in Fig. 2 E) or " V " font (intermediate fabric 147 shown in Fig. 2 F).
(2) A ring cover body 2
Referring to Fig. 1, Figure 1A, Figure 1B, shown in Figure 3, six ring cover bodies (A ring cover body 2, B ring cover body 3, C ring cover body 4, D ring cover body 5, E ring cover body 6 and F ring cover body 7) are according to the conformal formation air guide sleeve of cylindrical structure layout.Encircle cover bodies according to annulus 2a in the conformal formation of last connecting end of cylindrical structure layout and each ring cover body with six, annulus 2b under the conformal formation of following connecting end of each ring cover body, last annulus 2a is connected with the adjoining edge 101 of fair water cone 1, and following annulus 2b is connected with the A location annulus 8a of engine room cover.There is a cavity 2c at the center of the air guide sleeve of the conformal formation of six ring cover bodies, and this cavity 2c is used to place fixed block.Fixed block is meant the device of the connecting end of the blade that is used to install wind-driven generator, and this fixed block places cavity 2c.The connecting end of the blade of wind-driven generator is fixed on the fixed block after passing three circular holes (A circular hole 11, B circular hole 12, C circular hole 13) on the air guide sleeve.
Referring to shown in Figure 3, the upper end of A ring cover body 2 is provided with A and goes up connecting end 21, and a side of A ring cover body 2 is provided with A side 22, A semicircle piece 24, and the opposite side of A ring cover body 2 is provided with B side 23, and the lower end of A ring cover body 2 is provided with connecting end 25 under the A.
The upper end of B ring cover body 3 is provided with B and goes up connecting end 31, and a side of B ring cover body 3 is provided with A side 32, and the opposite side of B ring cover body 3 is provided with B side 23, B semicircle piece 34.
The upper end of C ring cover body 4 is provided with C and goes up connecting end 41, and a side of C ring cover body 4 is provided with A side 42, C semicircle piece 44, and the opposite side of C ring cover body 4 is provided with B side 43.
The upper end of D ring cover body 5 is provided with D and goes up connecting end 51, and a side of D ring cover body 5 is provided with A side 52, and the opposite side of D ring cover body 5 is provided with B side 53, D semicircle piece 54.
The upper end of E ring cover body 6 is provided with E and goes up connecting end 61, and a side of E ring cover body 6 is provided with A side 62, E semicircle piece 64, and the opposite side of E ring cover body 6 is provided with B side 63.
The upper end of F ring cover body 7 is provided with F and goes up connecting end 71, and a side of F ring cover body 7 is provided with A side 72, and the opposite side of F ring cover body 7 is provided with B side 73, F semicircle piece 74.
Six of the present invention's design are encircled in the cover bodies, and it is identical with the structure of E ring cover body 6 that A ring cover body 2, C encircle cover body 4, and it is identical with the structure of F ring cover body 7 that B ring cover body 3, D encircle cover body 5.A ring cover body 2 is first distinguish with B ring cover body 3, and C ring cover body 4 and D ring cover body 5 are second distinguish, and E ring cover body 6 and F ring cover body 7 are the 3rd distinguish.The conformal circular hole of each distinguish, the A circular hole 11 of formation after promptly A semicircle piece 24 overlaps with B semicircle piece 34, the B circular hole 12 of formation behind C semicircle piece 44 and D semicircle piece 54 overlap joints, E semicircle piece 64 and F semicircle piece 74 overlap the C circular hole 13 of back formation.To six conformal air guide sleeves employing piecemeals that obtain of ring cover body, the design of distinguish, can assemble easily, dismantle, transport the wind-driven generator that is applied to large-scale power.When making the ring cover body of piecemeal, the die size of its application is also dwindled, and has reduced the cost of production of mould in addition, thereby makes six conformal air guide sleeve integral production costs of ring cover body be reduced.
The present invention passes through the description to connecting end 25 under the A of the lower end of A ring cover body 2, in like manner can obtain the following connecting ends of all the other five ring cover bodies.
The cross section structure of A ring cover body 2 as shown in Figure 3A, the cross section structure of A ring cover body 2 outside in is ring body surface layer 201, three-dimensional layer sandwich fabric layer 202 and ring body nexine 203.Three-dimensional layer sandwich fabric layer 202 is by upper layer of fabric 221, layer fabric 222, and intermediate fabric 223 compositions that are used to connect upper layer of fabric 221 and layer fabric 222.
The thickness of ring body surface layer 201 is designated as A
1, A
1=0.1mm~20mm.
The thickness of ring body nexine 203 is designated as A
3, A
3=0.1mm~20mm.
The thickness of three-dimensional layer sandwich fabric layer 202 is designated as A
2, A
2=0.5mm~40mm.
Preparation A ring cover body 2 includes the following step:
Step 2-1: in second mould, spread first layer ring body surface layer materials earlier, and even coated with resins;
Step 2-2: shop second layer ring body surface layer materials, and even coated with resins;
Step 2-3: shop three-dimensional layer sandwich fabric layer materials, and even coated with resins;
Step 2-4: shop first layer ring body nexine materials, and even coated with resins;
Step 2-5: shop second layer ring body nexine materials;
Step 2-6: after 2~48 hours, the demoulding obtains A ring cover body 2 at 22 ℃~32 ℃ following resin solidifications of temperature.
The coated with resins consumption is the resin of each square metre with 100g~350g, and employing is rolled pulp grinder and applied.
The resin of above-mentioned coating can be liquid epoxy series plastics or phenolic resin (thick liquid state).Resin is the outsourcing material, directly uses.
The resin of above-mentioned coating can be liquid epoxy series plastics or phenolic resin.
Ring body surface layer materials can be glass fibre woven roving or glass fibre twilled cloth.
Ring body nexine materials can be glass fibre woven roving or glass fibre twilled cloth.
Three-dimensional layer sandwich fabric layer materials are the three-dimensional hollow fabrics of glass fibre.According to the structure of the three-dimensional hollow fabric of the selected glass fibre of fair water cone 1, the configuration of intermediate fabric that in like manner can obtain the three-dimensional hollow fabric of glass fibre of A ring cover body 2 can be the figure of eight (shown in Fig. 3 B), " 1 " font (intermediate fabric 144 shown in Fig. 2 C), tiltedly " 1 " font (intermediate fabric 145 shown in Fig. 2 D), " W " font (intermediate fabric 146 shown in Fig. 2 E) or " V " font (intermediate fabric 147 shown in Fig. 2 F).
In preparation method of the present invention, the shape of second mould is identical with the shape of A ring cover body 2.
In preparation method of the present invention, number can be identical layer by layer in the shop of ring body surface layer materials and ring body nexine materials, also can be different.Its shop is counted (woven roving of shop or twilled cloth) layer by layer and is at least two-layer.Shop number layer by layer is respectively according to ring surface layer thickness A
1, ring body nexine thickness A
3Determine.
In preparation method of the present invention, three-dimensional layer sandwich fabric layer materials only need be spread one deck.Three-dimensional layer sandwich fabric layer thickness A after cure hard under the no pressure of step 2-6, the normal temperature condition
2Just the length that depends on the intermediate fabric of the glass fibre three dimensional fabric in the three-dimensional layer sandwich fabric layer materials.
In the present invention, the structure identical (shown in Fig. 2 A, Fig. 3 A) of the structure of the three-dimensional layer sandwich fabric layer in six ring cover bodies (A ring cover body 2, B ring cover body 3, C ring cover body 4, D ring cover body 5, E ring cover body 6 and F ring cover body 7) and three-dimensional layer sandwich fabric layer in the fair water cone 1.
Six connections of ring between the cover body, and being connected to of six ring cover bodies and fair water cone 1:
The A of A ring cover body 2 goes up connecting end 21 and is connected with the adjoining edge 101 of fair water cone 1, and the A side 22 of A ring cover body 2 is connected with the B side 33 of B ring cover body 3, and the B side 23 of A ring cover body 2 is connected with the A side 72 of F ring cover body 7.
The B of B ring cover body 3 goes up connecting end 31 and is connected with the adjoining edge 101 of fair water cone 1, and the A side 32 of B ring cover body 3 is connected with the B side 43 of C ring cover body 4, and the B side 33 of B ring cover body 3 is connected with the A side 22 of A ring cover body 2.
The C of C ring cover body 4 goes up connecting end 41 and is connected with the adjoining edge 101 of fair water cone 1, and the A side 42 of C ring cover body 4 is connected with the B side 53 of D ring cover body 5, and the B side 43 of C ring cover body 4 is connected with the A side 32 of B ring cover body 3.
The D of D ring cover body 5 goes up connecting end 51 and is connected with the adjoining edge 101 of fair water cone 1, and the A side 52 of D ring cover body 5 is connected with the B side 63 of E ring cover body 6, and the B side 53 of D ring cover body 5 is connected with the A side 42 of C ring cover body 4.
The E of E ring cover body 6 goes up connecting end 61 and is connected with the adjoining edge 101 of fair water cone 1, and the A side 62 of E ring cover body 6 is connected with the B side 73 of F ring cover body 7, and the B side 63 of E ring cover body 6 is connected with the A side 52 of D ring cover body 5.
The F of F ring cover body 7 goes up connecting end 71 and is connected with the adjoining edge 101 of fair water cone 1, and the A side 72 of F ring cover body 7 is connected with the B side 23 of A ring cover body 2, and the B side 73 of F ring cover body 7 is connected with the A side 62 of E ring cover body 6.
The A side 22 of A ring cover body 2 is connected with the B side 33 of B ring cover body 3, makes A semicircle piece 24 (being located on the A ring cover body 2) and B semicircle piece 35 (being located on the B ring cover body 3) form A circular hole 11.
The A side 42 of C ring cover body 4 is connected with the B side 53 of D ring cover body 5, makes C semicircle piece 44 (being located on the C ring cover body 4) and D semicircle piece 54 (being located on the D ring cover body 5) form B circular hole 12.
The A side 62 of E ring cover body 6 is connected with the B side 73 of F ring cover body 7, makes E semicircle piece 64 (being located on the E ring cover body 6) and F semicircle piece 74 (being located on the F ring cover body 7) form C circular hole 13.
A circular hole 11, B circular hole 12 and C circular hole 13 pass for the blade of three wind-driven generators respectively.
A ring cover body 2 is connected shown in Fig. 1 C with B ring cover body 3, has adopted conventional negative and positive joint form.Behind B side 33 overlap joints as the A side 22 of A ring cover body 2 and B ring cover body 3, with cooperating realization to be connected with screw and nut behind the drilling tool drilling bore hole.In like manner can get, A ring cover body 2 is connected with F ring cover body 7, and B ring cover body 3 is connected with C ring cover body 4, and C ring cover body 4 is connected with D ring cover body 5, and D ring cover body 5 is connected with E ring cover body 6, and E ring cover body 6 is connected with F ring cover body 7.For the sealing that guarantees the joint with prevent the erosion that rainwater goes into to soak, can coat clear glass glue (formal name used at school: the neutral silicone sealer) reach the effect of sealing in the joint.
(3) cabin A cover body 8
Referring to Fig. 1 C, Fig. 1 D, shown in Figure 4, the outside of cabin A cover body 8 is a smooth surface, and the inside of cabin A cover body 8 is provided with many horizontal stiffening rib 8A and Duo Gen waling 8B, and the design of stiffening rib helps improving the bearing capacity of cabin A cover body 8.Laterally stiffening rib 8A and waling 8B are that width is that 1mm, thickness are the 0.2mm steel disc.
The A panel 81 of cabin A cover body 8 is located at the right side of engine room cover.
The B panel 82 of cabin A cover body 8 is located at the rear end of engine room cover, has venetian blind B window 821 on B panel 82, and this venetian blind B window 821 is used to install a venetian blind, realizes the heat exchange of the air among outside air and the cabin inner chamber 8b.
The C panel 83 of cabin A cover body 8 is located at the bottom of engine room cover, have a breach 831 on the C panel 83, this breach 831 cooperates the back conformal B of obtaining location annulus 8c with breach 931 on the cabin B cover body 9, the support cylinder that this location B annulus 8c is used to install wind-driven generator, the other end of support cylinder is installed on the ground, the installation of this support cylinder and B location annulus 8c, realized composite external cover (when fair water cone, air guide sleeve and engine room cover three are assembled together, then form a composite external cover that is applicable to wind-driven generator) hold up, place in the air.
The D panel 84 of cabin A cover body 8 is located at the front end of engine room cover, D panel 84 is provided with venetian blind A window 841, block 842, A dome ring 843, venetian blind A window 841 is located at the below of D panel 84, this venetian blind A window 841 is used to install a venetian blind, realizes the heat exchange of the air among outside air and the cabin inner chamber 8b.Block 842 is positioned at the trailing edge of A dome ring 843, and this block 842 is used to enlarge the bearing capacity of engine room cover front end, i.e. the installation of the A annulus 8a of the following annulus 2b of air guide sleeve and engine room cover front end.
In order to realize the assembling of cabin A cover body 8 and cabin B cover body 9, cabin loam cake 10, be provided with A connecting end 801, B connecting end 802 and C connecting end 803 at the edge of cabin A cover body 8, B connecting end 802 is used for being connected with cabin B cover body 9 with C connecting end 803, and A connecting end 801 is used for being connected with the adjoining edge 1002 of cabin loam cake 10.
The cross section structure of cabin A cover body 8 is shown in Fig. 4 A, and the cross section structure of cabin A cover body 8 outside in is cover body surface layer 811, three-dimensional layer sandwich fabric layer 812 and cover body nexine 813.Shown in Fig. 4 B, three-dimensional layer sandwich fabric layer 812 is by upper layer of fabric 821, layer fabric 822, and intermediate fabric 823 compositions that are used to connect upper layer of fabric 821 and layer fabric 822.According to the structure of the three-dimensional hollow fabric of the selected glass fibre of fair water cone 1, the configuration of intermediate fabric that in like manner can obtain the three-dimensional hollow fabric of glass fibre of cabin A cover body 8 can be the figure of eight (shown in Fig. 4 B), " 1 " font (intermediate fabric 144 shown in Fig. 2 C), tiltedly " 1 " font (intermediate fabric 145 shown in Fig. 2 D), " W " font (intermediate fabric 146 shown in Fig. 2 E) or " V " font (intermediate fabric 147 shown in Fig. 2 F).
The thickness of cover body surface layer 811 is designated as B
1, B
1=0.1mm~20mm.
The thickness of cover body nexine 813 is designated as B
3, B
3=0.1mm~20mm.
The thickness of three-dimensional layer sandwich fabric layer 812 is designated as B
2, B
2=0.5mm~40mm.
Preparation cabin A cover body 8 includes the following step:
Step 8-1: first layer cover body nexine materials in the tiling of the outside of the 3rd mould, and even coated with resins; These first layer cover body nexine materials are the glass fibre woven roving;
Step 8-2: second layer cover body nexine materials in the tiling, and even coated with resins; These second layer cover body nexine materials are the glass fibre woven roving;
Step 8-3: last the 3rd layer of cover body nexine materials that tile, and even coated with resins; The 3rd layer of cover body nexine materials are the glass fibre twilled cloth;
Step 8-4: on the cross groove of the 3rd mould, longitudinal fluting, arrange steel disc respectively, in horizontal steel disc and vertical steel disc infall screw lock;
Step 8-5: tiling three-dimensional layer sandwich fabric layer materials, and even coated with resins; These three-dimensional layer sandwich fabric layer materials are the three-dimensional hollow fabric of glass fibre;
Step 8-6: first layer cover body surface layer materials in the tiling, and even coated with resins; These first layer cover body surface layer materials are the glass fibre woven roving;
Step 8-7: second layer cover body surface layer materials in the tiling, these second layer cover body surface layer materials are the glass fibre woven roving;
Step 8-8: after 2~48 hours, the demoulding obtains cabin A cover body 8 at 22 ℃~32 ℃ following resin solidifications of temperature.
The coated with resins consumption is the resin of each square metre with 100g~350g, and employing is rolled pulp grinder and applied.
The resin of above-mentioned coating can be liquid epoxy series plastics or phenolic resin (thick liquid state).Resin is the outsourcing material, directly uses.
(4) cabin B cover body 9
Referring to shown in Figure 5, the outside of cabin B cover body 9 is a smooth surface, and the inside of cabin B cover body 9 is provided with many horizontal stiffening rib 9A and Duo Gen waling 9B, and the design of stiffening rib helps improving the bearing capacity of cabin B cover body 9.Laterally stiffening rib 9A and waling 9B are that width is that 1mm, thickness are the 0.2mm steel disc.
The A panel 91 of cabin B cover body 9 is located at the left side of engine room cover.
The B panel 92 of cabin B cover body 9 is located at the rear end of engine room cover, has venetian blind D window 921 on B panel 92, and this venetian blind D window 921 is used to install a venetian blind, realizes the heat exchange of the air among outside air and the cabin inner chamber 8b.
The C panel 93 of cabin B cover body 9 is located at the bottom of engine room cover, have a breach 931 on the C panel 93, this breach 931 cooperates the conformal B of the obtaining annulus 8c in back with breach on the cabin A cover body 8, the support cylinder that this B annulus 8c is used to install wind-driven generator, the other end of support cylinder is installed on the ground, the installation of this support cylinder and B annulus 8c, realized composite external cover (when fair water cone, air guide sleeve and engine room cover three are assembled together, then form a composite external cover that is applicable to wind-driven generator) hold up, place in the air.
The D panel 94 of cabin B cover body 9 is located at the front end of engine room cover, D panel 94 is provided with venetian blind C window 941, block 942, C dome ring 943, venetian blind C window 941 is located at the below of D panel 94, this venetian blind C window 941 is used to install a venetian blind, realizes the heat exchange of the air among outside air and the cabin inner chamber 8b.Block 942 is positioned at the trailing edge of C dome ring 943, and this block 942 is used to enlarge the bearing capacity of engine room cover front end, i.e. the installation of the A annulus 8a of the following annulus 2b of air guide sleeve and engine room cover front end.
In order to realize the assembling of cabin A cover body 8 and cabin B cover body 9, cabin loam cake 10, be provided with A connecting end 901, B connecting end 902 and C connecting end 903 at the edge of cabin B cover body 9, B connecting end 902 is used for being connected with cabin A cover body 8 with C connecting end 903, and A connecting end 901 is used for being connected with the adjoining edge 1002 of cabin loam cake 10.
Because cabin B cover body 9 is identical with the structure of cabin A cover body 8, its preparation process is also identical.
(5) the cabin loam cake 10
Referring to Fig. 1, Fig. 1 C, Fig. 1 D, shown in Figure 6, the outside of cabin loam cake 10 is a smooth surface, and the inside of cabin loam cake 10 is provided with many horizontal stiffening rib 10A and Duo Gen waling 10B, and the design of stiffening rib helps improving the bearing capacity of cabin loam cake 10.Laterally stiffening rib 10A and waling 10B are that width is that 1mm, thickness are the 0.2mm steel disc.
The front panel 1001 of cabin loam cake 10 is provided with B dome ring 1011, A dome ring 843 on this B dome ring 1011 and the cabin A cover body 8, the 943 conformal formation A location annulus 8a of the C dome ring on the cabin B cover body 9, A location annulus 8a is used to realize is connected with the following annulus 2b of air guide sleeve, thus being connected of realization air guide sleeve and engine room cover.
The adjoining edge 1002 of cabin loam cake 10 is connected with A connecting end 901 on the cabin B cover body 9 with the A connecting end 801 of cabin A cover body 8 respectively, thereby realizes the connection between cabin loam cake 10, cabin A cover body 8, cabin B cover body 9 threes.
The cross section structure of cabin loam cake 10 as shown in Figure 6A, the cross section structure of cabin loam cake 10 outside in is loam cake surface layer 1111, three-dimensional layer sandwich fabric layer 1112 and loam cake nexine 1113.Shown in Fig. 6 B, three-dimensional layer sandwich fabric layer 1112 is by upper layer of fabric 1121, layer fabric 1122, and intermediate fabric 1123 compositions that are used to connect upper layer of fabric 1121 and layer fabric 1122.According to the structure of the three-dimensional hollow fabric of the selected glass fibre of fair water cone 1, the configuration of intermediate fabric that in like manner can obtain the three-dimensional hollow fabric of glass fibre of cabin loam cake 10 can be the figure of eight (shown in Fig. 6 B), " 1 " font (intermediate fabric 144 shown in Fig. 2 C), tiltedly " 1 " font (intermediate fabric 145 shown in Fig. 2 D), " W " font (intermediate fabric 146 shown in Fig. 2 E) or " V " font (intermediate fabric 147 shown in Fig. 2 F).
The thickness of loam cake surface layer 1111 is designated as C
1, C
1=0.1mm~20mm.
The thickness of loam cake nexine 1113 is designated as C
3, C
3=0.1mm~20mm.
The thickness of three-dimensional layer sandwich fabric layer 1112 is designated as C
2, C
2=0.5mm~40mm.
Preparation cabin loam cake 10 includes the following step:
Step 10-1: first layer cover body nexine materials in the tiling of the outside of the 3rd mould, and even coated with resins; These first layer cover body nexine materials are the glass fibre woven roving;
Step 10-2: second layer cover body nexine materials in the tiling, and even coated with resins; These second layer cover body nexine materials are the glass fibre woven roving;
Step 10-3: last the 3rd layer of cover body nexine materials that tile, and even coated with resins; The 3rd layer of cover body nexine materials are the glass fibre twilled cloth;
Step 10-4: on the cross groove of the 3rd mould, longitudinal fluting, arrange steel disc respectively, in horizontal steel disc and vertical steel disc infall screw lock;
Step 10-5: tiling three-dimensional layer sandwich fabric layer materials, and even coated with resins; These three-dimensional layer sandwich fabric layer materials are the three-dimensional hollow fabric of glass fibre;
Step 10-6: first layer cover body surface layer materials in the tiling, and even coated with resins; These first layer cover body surface layer materials are the glass fibre woven roving;
Step 10-7: second layer cover body surface layer materials in the tiling, these second layer cover body surface layer materials are the glass fibre woven roving;
Step 10-8: after 2~48 hours, the demoulding obtains cabin loam cake 10 at 22 ℃~32 ℃ following resin solidifications of temperature.
The coated with resins consumption is the resin of each square metre with 100g~350g, and employing is rolled pulp grinder and applied.
The resin of above-mentioned coating can be liquid epoxy series plastics or phenolic resin (thick liquid state).Resin is the outsourcing material, directly uses.
A kind of wind electricity unit composite external cover with three-dimensional layer sandwich structure of the present invention, its structure outside in is surface layer, three-dimensional layer sandwich fabric layer and nexine.In the compound molding process, can spread a layer materials number of plies to the thickness requirement of each layer according to outer cover, selected resin can be solidificated under the normal temperature (22 ℃~32 ℃) on layer materials of shop, and is bonding firm between each layer of hard behind feasible the curing.In the three-dimensional layer sandwich fabric layer, used the three-dimensional sandwich fabric as strengthening body.This not only alleviates structure weight, reduces contraction deformation and can improve integral rigidity, intensity and the stability of whole case.This is in the cause that all is better than laminated plate structure aspect anti-interlayer shear, anti-delamination, shock resistance and bending resistance, the Torsion Section modulus because of the three-dimensional sandwich fabric.The composite external cover own wt that the present invention makes is light, and contraction diminishes, intensity height, long service life.