CN101555636A - Antistatic polyester fiber - Google Patents

Antistatic polyester fiber Download PDF

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Publication number
CN101555636A
CN101555636A CNA2008100236184A CN200810023618A CN101555636A CN 101555636 A CN101555636 A CN 101555636A CN A2008100236184 A CNA2008100236184 A CN A2008100236184A CN 200810023618 A CN200810023618 A CN 200810023618A CN 101555636 A CN101555636 A CN 101555636A
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China
Prior art keywords
antistatic agent
polyester
fiber
antistatic
terephthalate
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吴健
李旭
本田圭介
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Priority to CNA2008100236184A priority Critical patent/CN101555636A/en
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Abstract

The invention discloses antistatic polyester fiber which comprises 90-99.5 percent of polyester A and 0.5-10 percent of antistatic agent B according to the weight percent; the antistatic agent B comprises anionic antistatic agent C and polyester-ester segmented copolymer, wherein the polyester-ester segmented copolymer is formed by water-soluble compound D and thermoplastic resin E, and the E and the A are two polyesters with similar but not identical structures. The volume ratio resistance of the obtained fiber is 10<7>-10<11> ohm*cm. The fiber can be spun to be long fiber or short fiber used for woven fabric, knitted fabric or non-weaving cloth, and has durable antistatic property; and the resistance value of the fabric is basically unchanged after being washed in a standard mode for 20 times.

Description

A kind of anti-static polyester fiber
Technology neck city
The present invention relates to a kind of anti-static polyester fiber.
Background technology
As everyone knows, terylene is hydrophobic high polymer, and its compound with regular structure can not ionization, does not have free electron again, and therefore the very easy static that gathers causes all consequences, has a strong impact on use value.At present, the method for eliminating terylene static mainly contains two kinds, and the one, surface treatment is promptly at the surperficial coated antistatic additive of fiber and fabric thereof; The 2nd, basic modification, promptly add antistatic additive at fibrous inside to give its antistatic property.Obviously, the former is because in processing, dyeing and finishing, washing and use, the antistatic additive that is modified at fiber surface loses easily, so antistatic effect often can not be lasting.Therefore, trend towards adopting the latter more and more to be paid close attention to produce persistent anti-electrostatic polyester fiber.
Antistatic additive can be divided into outside antistatic additive (temporary pattern antistatic additive) and inner antistatic additive (mixed milling type antistatic additive/permanent antistatic agent) two big classes according to using method.External antistatic agent is made up of micromolecular surfactant, contains hydrophilic radical and lipophilic group.Because antistatic additive and material itself are also not exclusively compatible, therefore can move to resin surface by material internal.Under certain damp condition, hydrophilic radical increases resin surface moisture, makes electrostatic charge be able to dissipation, thereby reaches the purpose that reduces its surface resistivity.The tradition antistatic additive has certain restriction service time in continuous consumption.Internal antistat can be processed by mixing and molding, adds the antistatic additive of capacity in material, forms the dense arrangement of one deck on the surface, and surface concentration is higher than inside, and hydrophilic radical becomes conductive layer towards air, constitutes the percolating network of a tool conductive capability.Compare external antistatic agent, the internal antistat pot life is long, so claim " permanent antistatic agent ".
The interior interpolation of single type antistatic additive such as Japan Patent JP47-36459 system adopts in the aliphatic alcohol polyethenoxy phosphate and is added on prepared fiber in the polyester resin, though it antistaticly has a persistence, effect is bad.And the polyster fibre that carries out compound antistatic additive compounded technology for the employing polyether compound mentioned among the CN85107888 and alkylsulfonate compounds in application (patent) number, though having overcome, this invention adopts the deficiency of adding antistatic additive in the single type, also provide a kind of and can produce antistatic efficient height and durable polyster fibre, but the process complexity.
Summary of the invention
To the objective of the invention is to adopt the deficiency of adding antistatic additive in the single type in order overcoming, thereby to have realized a kind of anti-static polyester fiber, its process is simple, and has good durable antistatic function.
A kind of anti-static polyester fiber is characterized in that: be made up of the polyester A of 90%~99.5% weight and a kind of antistatic agent B of 0.5%~10% weight; Antistatic agent B is made up of anionic antistatic agent C and polyetherester block copolymer, and wherein polyetherester block copolymer is to be made of hydrophilic compounds D and thermoplastic resin E, and E and A are two kinds of polyester that structure is incomplete same.
Polyester A and thermoplastic resin E are polyethylene terephthalate and polytrimethylene terephthalate, polyethylene terephthalate and polybutylene terephthalate (PBT), polytrimethylene terephthalate and polybutylene terephthalate (PBT), polybutylene terephthalate (PBT) and polytrimethylene terephthalate, polybutylene terephthalate (PBT) and polyethylene terephthalate or polytrimethylene terephthalate and polyethylene terephthalate.Polyester (A) can also be the modified copolyester of itself, makes its copolyesters with water miscible copolyesters, highly shrinkable etc.For example cationic-dyeable PET copolyesters promptly is to add 5-sodium sulfonate ethylene m-phthalate SIPE to carry out chemical reaction jointly in the polymerization process of PET, generates a kind of new polyester.
In the antistatic agent B, anionic antistatic agent C is a kind of alkylsulfonate (as the pentadecyl sodium sulfonate, octadecyl sodium sulfonate etc.) or alkylbenzenesulfonate (as neopelex, cetyl benzene sulfonic acid sodium salt etc.), account for 1%~10% of antistatic agent B gross weight, wherein alkyl chain length is C 4~C 20Metal ion can be alkali metal or alkaline-earth metal ions, as (K, Mg etc.).Example: Potassium dodecylbenzenesulfonate, octadecyl potassium sulfonate etc.
In the antistatic agent B, hydrophilic compounds D is a kind of polyethers, and for number-average molecular weight is 200~50,000 dihydroxylic alcohols polyethers, this dihydroxylic alcohols polyethers is polyethylene glycol, polypropylene glycol or polytetramethylene glycol.Preferred molecular weight 1000~10,000 polyethylene glycol.
In the antistatic agent B, D accounts for 10%~60% of antistatic agent B gross weight, and D+E accounts for 90%~99% of antistatic agent B gross weight.
Anti-static polyester fiber is counted by weight percentage, and comprises following aspect:
90%~99.5% polyester (A) and
A kind of antistatic additive (B) of 0.5%~10% is formed.
In this antistatic additive (B) B = C + D + E C = ( 1 % ~ 10 % ) D = ( 10 % ~ 60 % ) E = ( 30 % ~ 89 % )
The preparation method of described antistatic additive (B) can pass through esterification or ester exchange reaction.The preferred esterification process of the present invention promptly uses terephthalic acid (TPA), dihydroxylic alcohols (have in ethylene glycol, propylene glycol, the butanediol any one), polyethylene glycol, catalyst, auxiliary agent to carry out esterification.Preferably after esterification before the polymerization in the adding system, its addition is 1%~10% to anionic antistatic agent neopelex (DBS), and polymerisation finishes and promptly makes antistatic additive (B).
The anionic antistatic agent neopelex (DBS) that the present invention preferably adopts is white in color or pale yellow powder or graininess content 〉=90%.Its molecular structural formula is:
Figure A20081002361800061
Above-mentioned antistatic additive is made into dihydroxylic alcohols (as the butanediol) modulating liquid of antistatic additive earlier, and its antistatic additive content was 5~30% (percentage by weight, back are together).
The preparation of anionic antistatic agent modulating liquid: the ratio in content 5~30% adds anti-quiet dose of neopelex (DBS), stirs, and filters standby behind the modulating liquid homogeneous phase.
Then, carry out esterification, polymerization.Concrete operations are as follows: be 1.15~1.5 ratio in molar ratio with dihydroxylic alcohols (being selected from butanediol, ethylene glycol, propylene glycol), terephthalic acid (TPA) (PTA), polyethylene glycol (PEG) joins the making beating of making beating still, enter esterifying kettle continuously after waiting to pull an oar evenly, add catalyst, auxiliary agent, esterification under 220~260 ℃ of temperature, actual water yield judges more than 95% that by theoretical water yield esterification finishes.
Above-mentioned esterification products incline cooling after, get a certain amount of carboxylate and add polymeric kettle, after its fusion is treated in intensification, in the content of anionic antistatic agents in section is that 1%~10% ratio adds the above-mentioned antistatic agent solution of getting ready, stir, add polymerization catalyst and stabilizing agent again, polymerization under 250~280 ℃ of temperature, polymerization finish the back discharging, pelletizing gets antistatic additive (B).
The catalyst that is added in esterification and the polycondensation reaction can be that titanium-containing compound is (as butyl titanate, metatitanic acid tetraene propyl ester etc.), manganese compound is (as manganese dioxide, manganese acetates etc.), tin compound is (as n-butylstannoic acid, stannous oxides etc.), germanium compound (as germanium oxide GeO2 etc.), cobalt compound are (as cobalt oxide, cobalt acetate etc.), one or more in the aluminium compound (as aluminium oxide, aluminum acetate etc.) etc. and using.Wherein polymerization stage also need add a kind of phosphorus stabilizer agent (as phosphoric acid, phosphorous acid etc.).Preferred butyl titanate of Esterification Stage catalyst and n-butylstannoic acid among the present invention, its addition is respectively 450PPm and 420PPm.The preferred butyl titanate of polymerization stage catalyst, its addition are 450PPm, and phosphorus stabilizer agent preferably phosphoric acid, its addition are 190PPm.
Described a kind of anti-static polyester fiber, antistatic additive (B) addition can be no more than 10% at most in 0.5%~10% scope.Technical process then needs technologies such as drying, mixing, spinning, stretching.Wherein spinning temperature is 255~295 ℃, and winding speed is 2500~4000m/min, and the POY silk that obtains stretches again, and extension ratio is 1.6~1.8, and winding speed is 400~600m/min, and then obtains the FDY silk.Can spin long and short fiber, as woven fabric, knitted fabric or non-weaving cloth.
The present invention has the favorable durability anti-static function.
The specific embodiment:
Below will the present invention is further described by embodiment, obviously the present invention not only is confined to following embodiment.
Raw material and producer thereof:
Terephthalic acid (TPA) (TPA): sub-petrochemical iy produced, polymer grade are raised by China;
Ethylene glycol (EG): sub-petrochemical iy produced is raised by China;
Butanediol (BDO): Shanghai Ling Feng chemical reagent Co., Ltd, chemical pure CP;
PEG2000: Jiangsu Hai'an Petrochemical Plant;
PEG20000: go up sea blue season development in science and technology Co., Ltd;
Neopelex (DBS): Chemical Reagent Co., Ltd., Sinopharm Group, analyze pure AR;
Butyl titanate (TBT): Jiangsu Qiangsheng Chemical Co., Ltd., analyze pure AR;
N-butylstannoic acid (MBO): Nantong rainbow ancient cooking vessel chemical industry Co., Ltd;
Phosphoric acid (PA): Shanghai chemical reagent Co., Ltd, analyze pure AR.
Embodiment 1:
Get 170 gram butanediols and add modulation jar, under agitation add 30 gram anionic antistatic agent neopelexes (DBS), be warming up to 110 ℃ the butanediol modulating liquids (compound method, back with) of 15%DBS.
Copolymerization with polybutylene terephthalate (PBT) (PBT) and polyethylene glycol (PEG2000) illustrates, is that 1000 grams calculate by the Esterification Stage target product, and the weight content of polyethylene glycol (PEG2000) is 20%.
Take by weighing terephthalic acid (TPA) 597.6 grams, butanediol 486 grams and polyethylene glycol (PEG2000) 200 grams, making beating evenly back adds esterifying kettle, heating, after treating that temperature surpasses 100 ℃, be added into the Esterification Stage catalyst, be warming up to 220~230 ℃ gradually, reaction finishes to generate BHT, promptly obtains the rudimentary copolymer of polybutylene terephthalate (PBT) (PBT) and polyethylene glycol (PEG2000).
By the polymerization stage target product is that 100 grams calculate, and the cooling back claims 106 gram BHT to move in the polymeric kettles, treat complete fusion after, add again that to account for the target product mass fraction be 2% neopelex (DBS), be the above-mentioned modulating liquids of 13.3 grams.To be mixed evenly after, add the polymerization stage catalyst, the limit is warming up to 250 ℃, the limit slowly vacuumizes.The final pressure meter reading gets final product below 300Pa.After question response finishes, spue, pelletizing, promptly obtain antistatic additive (B).
By 100 parts of listed as parts by weight, the antistatic additive by 5% (B) carries out spinning with 95% polyethylene terephthalate (PET).It is 3.60 * 10 that gained FDY fiber filament placement standard environment (20 ℃ of normal temperature, air humidity are 40%) recorded than resistance after 24 hours 8Ohmcm.Fiber is after extending, and the tube braided fabric that extends silk dries after 20 standard washings naturally, and recording than resistance with above condition is 3.87 * 10 8Ohmcm.
Embodiment 2:
Copolymerization with polyethylene terephthalate (PET) and polyethylene glycol (PEG2000) illustrates, is that 1000 grams calculate by the Esterification Stage target product, and the weight content of polyethylene glycol (PEG2000) is 40%.Take by weighing terephthalic acid (TPA) 448.2 grams, ethylene glycol 251.1 grams and polyethylene glycol (PEG2000) 400 grams.Polymerization stage adds that to account for the target product mass fraction be 4% neopelex (DBS).Make antistatic additive (B) with embodiment 1 method.
By 100 parts of listed as parts by weight, the antistatic additive by 3% (B) carries out spinning with 97% polybutylene terephthalate (PBT) (PBT).It is 6.78 * 10 that gained FDY fiber filament placement standard environment (20 ℃ of normal temperature, air humidity are 40%) recorded than resistance after 24 hours 9Ohmcm.Fiber is after extending, and the tube braided fabric that extends silk dries after 20 standard washings naturally, and recording than resistance with above condition is 7.12 * 10 9Ohmcm.
Embodiment 3:
Copolymerization with polyethylene terephthalate (PET) and polyethylene glycol (PEG2000) illustrates, is that 1000 grams calculate by the Esterification Stage target product, and the weight content of polyethylene glycol (PEG2000) is 60%.Take by weighing terephthalic acid (TPA) 298.8 grams, ethylene glycol 167.4 grams and polyethylene glycol (PEG2000) 600 grams.Polymerization stage adds that to account for the target product mass fraction be 6% neopelex (DBS).Make antistatic additive (B) with embodiment 1 method.
By 100 parts of listed as parts by weight, the antistatic additive by 1% (B) carries out spinning with 99% polybutylene terephthalate (PBT) (PBT).It is 7.10 * 10 that gained FDY fiber filament placement standard environment (20 ℃ of normal temperature, air humidity are 40%) recorded than resistance after 24 hours 9Ohmcm.Fiber is after extending, and the tube braided fabric that extends silk dries after 20 standard washings naturally, and recording than resistance with above condition is 8.21 * 10 9Ohmcm.
Embodiment 4:
Copolymerization with polybutylene terephthalate (PBT) (PBT) and polyethylene glycol (PEG20000) illustrates, is that 1000 grams calculate by the Esterification Stage target product, and the weight content of polyethylene glycol (PEG20000) is 40%.Take by weighing terephthalic acid (TPA) 448.2 grams, butanediol 364.5 grams and polyethylene glycol (PEG2000) 400 grams.Polymerization stage adds that to account for the target product mass fraction be 6% neopelex (DBS).Make antistatic additive (B) with embodiment 1 method.
By 100 parts of listed as parts by weight, the antistatic additive by 5% (B) carries out spinning with 95% polyethylene terephthalate (PET).It is 1.57 * 10 that gained FDY fiber filament placement standard environment (20 ℃ of normal temperature, air humidity are 40%) recorded than resistance after 24 hours 8Ohmcm.Fiber is after extending, and the tube braided fabric that extends silk dries after 20 standard washings naturally, and recording than resistance with above condition is 1.69 * 10 8Ohmcm.
Comparative Examples 1:
By 100 parts of listed as parts by weight, the composite antistatic additive that will form by the neopelex of 94% Macrogol 2000 and 6%, the direct and PBT of the weight ratio by 1 to 99 carries out spinning.It is 1.54 * 10 that gained FDY fiber filament placement standard environment (20 ℃ of normal temperature, air humidity are 40%) recorded than resistance after 24 hours 9Ohmcm.Fiber is after extending, and the tube braided fabric that extends silk dries after 20 standard washings naturally, and recording than resistance with above condition is 3.68 * 10 12Ohmcm.
Comparative Examples 2:
By 100 parts of listed as parts by weight, direct and PET carries out spinning to the composite antistatic additive that will be made up of the neopelex of 97% Macrogol 2000 and 3% by 1 to 99 weight ratio.It is 3.12 * 10 that gained FDY fiber filament placement standard environment (20 ℃ of normal temperature, air humidity are 40%) recorded than resistance after 24 hours 8Ohmcm.Fiber is after extending, and the tube braided fabric that extends silk dries after 20 standard washings naturally, and recording than resistance with above condition is 4.87 * 10 12Ohmcm.
Comparative Examples 3:
By 100 parts of listed as parts by weight, directly will directly carry out spinning with PET by 3 to 97 weight ratio by neopelex.It is 2.33 * 10 that gained FDY fiber filament placement standard environment (20 ℃ of normal temperature, air humidity are 40%) recorded than resistance after 24 hours 7Ohmcm.Fiber is after extending, and the tube braided fabric that extends silk dries after 20 standard washings naturally, and recording than resistance with above condition is 7.75 * 10 12Ohmcm.
The enforcement of embodiment and Comparative Examples such as following table:
Each measured performance parameter method:
The デ ジ Le superelevation opposing/pettiness galvanometer that volume resistivity adopts the ADVANTEST ア of Co., Ltd. De バ Application テ ス ト to produce is measured.Than resistance test environment is 20 ℃ of normal temperature, air humidity 40%.Fiber filament or fabric are placed this environment and are tested it again than resistance after following 24 hours, and test voltage is 500V.
The antistatic permanent mensuration of fiber filament fabric is according to JIS C 9606 standard wash methods washing 20 times, and JIS C 9606 standard wash methods are as follows:
Press JIS K 3371 regulations and adopt neutral soap powder, soap lye concentration is 1 grams per liter, and bath raio is 30 to 1, and the beginning water temperature is 40 ℃, washs dehydration 5 minutes; By same bath raio, water temperature is 30 ℃ again, washs 2 minutes, and dehydration repeats twice altogether; Change clear water again into, water temperature is 40 ℃, rinsing 2 times, each 10 minutes.

Claims (5)

1, a kind of anti-static polyester fiber is characterized in that: be made up of the polyester A of 90%~99.5% weight and a kind of antistatic agent B of 0.5%~10% weight; Antistatic agent B is made up of anionic antistatic agent C and polyetherester block copolymer, and wherein polyetherester block copolymer is to be made of hydrophilic compounds D and thermoplastic resin E, and E and A are two kinds of polyester that structure is incomplete same.
2, a kind of anti-static polyester fiber according to claim 1 is characterized in that: polyester A and thermoplastic resin E are polyethylene terephthalate and polytrimethylene terephthalate, polyethylene terephthalate and polybutylene terephthalate (PBT), polytrimethylene terephthalate and polybutylene terephthalate (PBT), polybutylene terephthalate (PBT) and polytrimethylene terephthalate, polybutylene terephthalate (PBT) and polyethylene terephthalate or polytrimethylene terephthalate and polyethylene terephthalate.
3, according to claim 1 or 2 described a kind of anti-static polyester fibers, it is characterized in that: in the antistatic agent B, anionic antistatic agent C is a kind of alkylsulfonate or alkylbenzenesulfonate, accounts for 1%~10% of antistatic agent B gross weight, and wherein alkyl chain length is C 4~C 20
4, according to claim 1 or 2 described a kind of anti-static polyester fibers, it is characterized in that: in the antistatic agent B, hydrophilic compounds D is a kind of polyethers, for number-average molecular weight is 200~50,000 dihydroxylic alcohols polyethers, this dihydroxylic alcohols polyethers is polyethylene glycol, polypropylene glycol or polytetramethylene glycol.
5, according to claim 1 or 2 described a kind of anti-static polyester fibers, it is characterized in that: in the antistatic agent B, D accounts for 10%~60% of antistatic agent B gross weight, and D+E accounts for 90%~99% of antistatic agent B gross weight.
CNA2008100236184A 2008-04-09 2008-04-09 Antistatic polyester fiber Pending CN101555636A (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
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CN103397401A (en) * 2013-08-15 2013-11-20 苏州龙杰特种纤维股份有限公司 Polyester fiber
CN103694459A (en) * 2013-12-13 2014-04-02 合肥乐凯科技产业有限公司 Preparation method of antistatic masterbatches for biaxially oriented polyester film
CN103911684A (en) * 2012-12-29 2014-07-09 海盐金霞化纤有限公司 Method for preparation of colored special-shaped elastic monofilament by polyether ester/PTT composite spinning
CN103911683A (en) * 2012-12-29 2014-07-09 海盐金霞化纤有限公司 Method for preparation of colored special-shaped elastic multifilament fiber by polyether ester/PTT composite spinning
CN104629029A (en) * 2015-02-12 2015-05-20 广东轻工职业技术学院 PET-based transparent permanent static dissipative polymer material and preparation method thereof
CN104726959A (en) * 2013-12-20 2015-06-24 上海贵达科技有限公司 Composite conductive elastic fiber
CN107849340A (en) * 2015-08-05 2018-03-27 理研科技株式会社 Anti-static resin composition
CN110204706A (en) * 2019-03-31 2019-09-06 江苏海云花新材料有限公司 A kind of preparation method of without phosphorus anionic antistatic agents
CN112226051A (en) * 2020-10-14 2021-01-15 中瀚新材料科技有限公司 High-temperature-resistant special polyester and application thereof
CN114456497A (en) * 2022-03-23 2022-05-10 横店集团得邦工程塑料有限公司 Preparation method of antistatic high-strength PP material
CN115627630A (en) * 2022-10-24 2023-01-20 北京铜牛曙光科技有限公司 Anti-pilling fabric and preparation method and application thereof

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103911684A (en) * 2012-12-29 2014-07-09 海盐金霞化纤有限公司 Method for preparation of colored special-shaped elastic monofilament by polyether ester/PTT composite spinning
CN103911683A (en) * 2012-12-29 2014-07-09 海盐金霞化纤有限公司 Method for preparation of colored special-shaped elastic multifilament fiber by polyether ester/PTT composite spinning
CN103911683B (en) * 2012-12-29 2016-03-02 浙江金霞新材料科技有限公司 A kind of polyether ester/PTT Compound spinning prepares the method for colored profiled elasticity multifilament fiber
CN103911684B (en) * 2012-12-29 2016-05-04 浙江金霞新材料科技有限公司 A kind of polyether ester/PTT Compound spinning is prepared the method for colored profiled elastomeric monofilaments
CN103397401A (en) * 2013-08-15 2013-11-20 苏州龙杰特种纤维股份有限公司 Polyester fiber
CN103694459A (en) * 2013-12-13 2014-04-02 合肥乐凯科技产业有限公司 Preparation method of antistatic masterbatches for biaxially oriented polyester film
CN104726959A (en) * 2013-12-20 2015-06-24 上海贵达科技有限公司 Composite conductive elastic fiber
CN104629029A (en) * 2015-02-12 2015-05-20 广东轻工职业技术学院 PET-based transparent permanent static dissipative polymer material and preparation method thereof
CN107849340A (en) * 2015-08-05 2018-03-27 理研科技株式会社 Anti-static resin composition
CN107849340B (en) * 2015-08-05 2020-08-04 理研科技株式会社 Antistatic resin composition
CN110204706A (en) * 2019-03-31 2019-09-06 江苏海云花新材料有限公司 A kind of preparation method of without phosphorus anionic antistatic agents
CN112226051A (en) * 2020-10-14 2021-01-15 中瀚新材料科技有限公司 High-temperature-resistant special polyester and application thereof
CN112226051B (en) * 2020-10-14 2023-06-13 中瀚新材料科技有限公司 High-temperature-resistant special polyester and application thereof
CN114456497A (en) * 2022-03-23 2022-05-10 横店集团得邦工程塑料有限公司 Preparation method of antistatic high-strength PP material
CN115627630A (en) * 2022-10-24 2023-01-20 北京铜牛曙光科技有限公司 Anti-pilling fabric and preparation method and application thereof
CN115627630B (en) * 2022-10-24 2024-04-30 北京铜牛曙光科技有限公司 Anti-pilling fabric and preparation method and application thereof

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