CN101550266A - Method for preparing and using foaming epoxy resin base grouting material for treating concrete floor empty drum - Google Patents
Method for preparing and using foaming epoxy resin base grouting material for treating concrete floor empty drum Download PDFInfo
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- CN101550266A CN101550266A CNA200910119292XA CN200910119292A CN101550266A CN 101550266 A CN101550266 A CN 101550266A CN A200910119292X A CNA200910119292X A CN A200910119292XA CN 200910119292 A CN200910119292 A CN 200910119292A CN 101550266 A CN101550266 A CN 101550266A
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- concrete floor
- empty drum
- epoxy resin
- foaming
- resin base
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Abstract
The present invention relates to a method for preparing and using architectural materials. The invention discloses a method for preparing and using a foaming epoxy resin base grouting material for treating the concrete floor empty drum. The material is composed of epoxy resin, diluting agent, firming agent, foaming agent and adjuvant according to proportioning. By means of pressure grouting equipment, it is capable of injecting the foaming expansion epoxy resin base grouting material into a concrete floor empty drum position to fill, to make the empty drum position to be compact, so as to repair the concrete floor. The foaming magnification of the material is from 5% to 100%, and is capable of pouring the concrete empty drum position to satiate; the material after solidifying has well water resistance, chemical resistance and certain strength. The raw material is easy to be obtained, operation is simple, construction is easy, and an operable method for repairing the concrete floor empty drum is provided.
Description
Technical field
The invention belongs to building material technical field, be specifically related to a kind of preparation method and using method of administering the foaming epoxy resin base grouting material of concrete floor empty drum.
Background technology
The factory building of large amount of building, workshop, garage, storage center all adopt concrete as ground, but concrete floor is poor owing to surface layer combines with basic unit, quality problems such as hollowing often occur.Traditional method is to cut after the hollowing position is cut with cutting machine, carries out surface construction again.Such treatment process has caused very big delay on the duration, not only take a lot of work, time-consuming but also owing to be difficult to guarantee new surface layer and basic unit can not occur hollowing once more so success ratio is not high, effect is also undesirable.Therefore, develop a kind of material and using method that is used to administer concrete floor empty drum, accomplish advanced technology, easy and simple to handle, raw material is easy to get, avoid doing over again, and is significant.Up to now, not domestic not seeing as yet about adopting foaming epoxy resin base grouting material to carry out the correlative study report that concrete floor empty drum is administered.
Summary of the invention
The objective of the invention is to solve the prior art defective, a kind of preparation method who administers the foaming epoxy resin base grouting material of concrete floor empty drum is provided, avoid the contraction of epoxy grouting material by foaming and intumescing, to guarantee that it can fully pour into the fill concrete floor empty drum, and satisfy the requirement of cohesive strength and other physical and mechanical propertiess, make concrete floor surface layer, injection material layer, the three of basic unit be bonded as one well, recover supporting capacity and functions of use, prevent that the ground surface layer is cracked, destruction comes off because of hollowing causes.
Another object of the present invention provides the using method of described foaming epoxy resin base grouting material.
Technical scheme of the present invention is as follows:
A kind of foaming epoxy resin base grouting material preparation method who administers concrete floor empty drum comprises the steps:
Take by weighing Resins, epoxy 100, thinner (5-100), solidifying agent (5-100), whipping agent (0-10), auxiliary agent (0-10) respectively according to mass ratio, under normal temperature, mix and make injection material, described Resins, epoxy is selected from a kind of in the bisphenol A type epoxy resin, described solidifying agent is a kind of in the normal temperature solidified amine curing agent, described whipping agent be can be in the whipping agent of foaming at normal temp a kind of.
The invention also discloses a kind of using method of foaming epoxy resin base grouting material of described improvement concrete floor empty drum, step is as follows:
Step 1 is holed at floor empty drum and location of cracks with boring bar tools such as electric hammers, in boring good hole grout nipple is installed, and the crack is sealed in order to avoid spillage when pouring into.
Step 2 is poured the foaming epoxy resin base grouting material for preparing the material-storage jar of pressure grouting equipment into, and the applying pressure grouting equipment pours into this injection material by grout nipple in concrete floor empty drum and crack.Perfusion is in proper order for to be begun by an end, and single hole carries out one by one continuously.After adjacent holes begins pulp, keep-uped pressure 3-5 minute, can stop this hole grouting, change and annotate adjacent grout hole.
Above-mentioned materials is filling and the certain expansion of foaming generation after being filled into the concrete floor empty drum position, makes the hollowing position closely knit.To reach the purpose of repairing hollowing.
The invention has the advantages that:
1. at concrete floor empty drum problems such as a large amount of factory buildings, garages, the present invention has developed a kind of foaming epoxy resin base grouting material of administering concrete floor empty drum.This material feedstock is easy to get, and easy construction does not destroy the concrete floor of original building.The foaming epoxy resin base grouting material for preparing is a kind of colourless substantially to brown transparent liquid, and physicals test results such as the density of surveying, viscosity see Table 1.The set time and the mechanical property of the variety control material by regulating solidifying agent are convenient to execute-in-place.The present invention has found a practicable method for administering concrete floor empty drum.
Table 1 is administered the foaming epoxy resin base grouting material physicals test result of concrete floor empty drum:
Test event | Hybrid density (g/cm 3) | Mixing viscosity (25 ℃, mPas) | Working life (25 ℃, min) | Set time (25 ℃, h) |
Performance | 0.9-1.2 | 10-5000 | ≥30 | ≥48 |
2. the injection material steady quality of the present invention's preparation is reliable, hollowing, problems of crack no longer occur through reaching full concrete floor after the perfusion, and the mechanical strength height, and cohesiveness is good, good endurance.The performance index of surveying see Table 2.
Table 2 is administered the foaming epoxy resin base grouting material The performance test results of concrete floor empty drum:
Numbering | Test event | Unit | Test result |
1 | Ultimate compression strength | MPa | 5.2-50.8 |
2 | Tensile strength | MPa | 3.5-29.8 |
3 | Steel-steel tensile shear strength | MPa | 2.5-12.3 |
4 | Cubical expansivity | % | 0.1-100 |
3. the present invention provides a simple novel method for administering concrete floor empty drum, and with traditional cutting, reworking processing method such as cut and compare, the present invention is more time saving and energy saving, and easy handling is saved the duration.Resins, epoxy foaming back volume increases, and has saved pouring material when reaching good perfusion effect, has saved construction cost.
Hollowing is the common common faults in building concrete ground such as a large amount of industrial premises, garage, concrete base layer separates with surface layer after hollowing occurring, if untimely reparation, in the later stage use, because vehicle rolls, reasons such as weight accumulation, after the hollowing position of concrete floor is stressed gradually the cracking, warpage, the concrete at the serious position of pressurized also can be pulverized and come off.After adopting the epoxide resin based foam material injection hollowing of above-mentioned prescription, concrete base layer and the filling of surperficial screed-coat intermediary space is full, and be combined as a whole, and pouring material tool certain mechanical strength.Therefore, through the full concrete floor of perfusion hollowing, problems of crack appear no longer.
Embodiment
Embodiment 1
1. take by weighing respectively according to the quality proportioning: bisphenol A type epoxy resin E44 is 100, and the diglycidylether reactive thinner is 12, and the alcohol dilution agent is 10, polyamide curing agent is 50, and the aluminium powder whipping agent is 0.1, and saturated NaOH solution is 0.5, stir and mix, it is standby to make injection material.
2. hole at floor empty drum and location of cracks with boring bar tools such as electric hammers, in boring good hole, grout nipple is installed, and the crack is sealed in order to avoid spillage when pouring into.
3. will pour the material-storage jar of pressure grouting equipment by 1 injection material for preparing into, the applying pressure grouting equipment pours into this injection material by grout nipple in concrete floor empty drum and crack.Perfusion is in proper order for to be begun by an end, and single hole carries out one by one continuously.After adjacent holes begins pulp, keep-uped pressure 3-5 minute, can stop this hole grouting, change and annotate adjacent grout hole.Injection material is filling and the certain expansion of foaming generation after being filled into the concrete floor empty drum position, makes the hollowing position closely knit.To reach the purpose of repairing hollowing.
Example 1 resulting foam material be cured as the bubble compact substance equal close the sky material, cubical expansivity is 11%, ultimate compression strength 22.5MPa, tensile strength 10.2MPa, steel-steel tensile shear strength 5.2MPa.
Embodiment 2
The material of step 1 and quality proportioning change into: bisphenol A type epoxy resin E51 is 100, and the phenyl glycidyl ether reactive thinner is 15, and the alcohol dilution agent is 8, the triethylene tetramine solidifying agent is 12, and the aluminium powder whipping agent is 0.2, and saturated NaOH solution is 0.5, stir and mix, make injection material.The gained injection material is cured as the equal closed-cell materials of bubble compact substance, and cubical expansivity is 17%, ultimate compression strength 18.5MPa, tensile strength 5.7MPa, steel-steel tensile shear strength 4.8MPa.
Precaution
1. epoxide resin material and thinner under the grasp differing temps, solidifying agent mixed time of coagulation, correctly control the volume of whipping agent, in order to avoid injection material condensed before perfusion is finished, cause and can't use and waste material.
2. Shi Gong envrionment temperature must not be lower than 5 ℃, need take corresponding intensification measure if construction temperature is crossed to hang down.
3. remove dust, the greasy dirt on ground before the construction, guarantee the ground drying during construction, must guard against water and wash away concrete floor.
4. use level of foaming epoxy resin base grouting material is advisable to be no more than 5000ml, uses up in 30 minutes.Too fast generation implode causes waste in order to avoid generate heat.
5. after the perfusion, the use temperature of concrete floor requires to be lower than 60 ℃.
The present invention is not limited to above-mentioned preferred forms, and other any identical with the present invention or akin products that anyone draws under enlightenment of the present invention all drop within protection scope of the present invention.
Claims (4)
1. preparation method who administers the foaming epoxy resin base grouting material of concrete floor empty drum, comprise the following steps: to take by weighing Resins, epoxy 100, thinner (5-100), solidifying agent (5-100), whipping agent (0-10), auxiliary agent (0-10) respectively according to mass ratio, under normal temperature, mix and make injection material, described Resins, epoxy is selected from a kind of in the bisphenol A type epoxy resin, described solidifying agent is a kind of in the normal temperature solidified amine curing agent, described whipping agent be can be in the whipping agent of foaming at normal temp a kind of.
2. according to the preparation method of the foaming epoxy resin base grouting material of claim 1 described improvement concrete floor empty drum, it is characterized in that: in the Resins, epoxy sill, add whipping agent, mix down in normal temperature condition more than 5 ℃, can on-the-spotly expand obtains described foaming epoxy resin base grouting material.
3. use the using method that claim 1 is administered the foaming epoxy resin base grouting material of concrete floor empty drum for one kind, comprise the following steps:
Step 1 is holed at floor empty drum and location of cracks with boring bar tool, in boring good hole grout nipple is installed, and adopts pressure grouting equipment to pour into this injection material by grout nipple in concrete floor empty drum and crack;
Step 2, but this injection material is filled after being injected into the concrete floor empty drum position and foaming and intumescing, makes the hollowing position closely knit, to reach the purpose of reparation.
4. the using method of the foaming epoxy resin base grouting material of improvement concrete floor empty drum according to claim 3, it is characterized in that: epoxy resin base grouting material is injected into the concrete floor empty drum position by pressure grouting equipment, but this injection material is filled after being injected into the concrete floor empty drum position and foaming and intumescing, makes the hollowing position closely knit.
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101942900A (en) * | 2010-10-12 | 2011-01-12 | 吴光桦 | Method and equipment for filling delaminating and hollowing on building surfaces |
CN102061063A (en) * | 2010-12-10 | 2011-05-18 | 湖北省京珠高速公路管理处 | Epoxy resin injecting paste material for maintenance of road engineering and preparation method thereof |
CN105672684A (en) * | 2016-01-18 | 2016-06-15 | 曹颖 | Construction methods for repairing ground stone hollowing |
CN107227859A (en) * | 2016-03-23 | 2017-10-03 | 上海杰欧地基建筑科技有限公司 | Inject expanded polyurethane mixture reparation with settling terrace and reinforcement based method |
CN107327156A (en) * | 2017-08-24 | 2017-11-07 | 上海吉丽仕化工有限公司 | A kind of concrete surface processing method before protective coating coating |
CN111335665A (en) * | 2020-03-16 | 2020-06-26 | 上海宝冶集团有限公司 | Construction method for repairing hollowing micropores of wear-resistant emery terrace |
CN112482821A (en) * | 2020-12-19 | 2021-03-12 | 方志伟 | Puncture material injection building hollowing detection repairing device and detection method thereof |
CN113085229A (en) * | 2021-04-22 | 2021-07-09 | 同济大学 | Device and method for repairing layered damage of carbon fiber reinforced thermosetting resin-based composite material |
CN113123633A (en) * | 2021-04-30 | 2021-07-16 | 台州远信建设工程有限公司 | Method for repairing concrete hollowing ground |
-
2009
- 2009-03-12 CN CNA200910119292XA patent/CN101550266A/en active Pending
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101942900A (en) * | 2010-10-12 | 2011-01-12 | 吴光桦 | Method and equipment for filling delaminating and hollowing on building surfaces |
CN101942900B (en) * | 2010-10-12 | 2013-03-20 | 吴光桦 | Method and equipment for filling delaminating and hollowing on building surfaces |
CN102061063A (en) * | 2010-12-10 | 2011-05-18 | 湖北省京珠高速公路管理处 | Epoxy resin injecting paste material for maintenance of road engineering and preparation method thereof |
CN105672684A (en) * | 2016-01-18 | 2016-06-15 | 曹颖 | Construction methods for repairing ground stone hollowing |
CN105672684B (en) * | 2016-01-18 | 2019-07-05 | 曹颖 | A kind of construction method for repairing ground stone hollowing |
CN107227859A (en) * | 2016-03-23 | 2017-10-03 | 上海杰欧地基建筑科技有限公司 | Inject expanded polyurethane mixture reparation with settling terrace and reinforcement based method |
CN107327156A (en) * | 2017-08-24 | 2017-11-07 | 上海吉丽仕化工有限公司 | A kind of concrete surface processing method before protective coating coating |
CN107327156B (en) * | 2017-08-24 | 2020-05-19 | 上海吉丽仕化工有限公司 | Concrete surface treatment method before coating protective coating |
CN111335665A (en) * | 2020-03-16 | 2020-06-26 | 上海宝冶集团有限公司 | Construction method for repairing hollowing micropores of wear-resistant emery terrace |
CN112482821A (en) * | 2020-12-19 | 2021-03-12 | 方志伟 | Puncture material injection building hollowing detection repairing device and detection method thereof |
CN113085229A (en) * | 2021-04-22 | 2021-07-09 | 同济大学 | Device and method for repairing layered damage of carbon fiber reinforced thermosetting resin-based composite material |
CN113123633A (en) * | 2021-04-30 | 2021-07-16 | 台州远信建设工程有限公司 | Method for repairing concrete hollowing ground |
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Open date: 20091007 |