Summary of the invention
For adapting to the sustainable development of printing, the present invention aims to provide a kind of vegetable oil type hectograph printing ink and preparation method thereof, this printing ink is the acid of waste vegetable oil unit to be generated macromolecule polyester resin through polyreaction be used in the flexographic ink, makes the green ink-vegetable oil type hectograph printing ink with good printability.
A kind of preparation method of vegetable oil type hectograph printing ink may further comprise the steps:
(1) gets the waste vegetable oil unit acid of 55-70%, the polyvalent alcohol of 10-25% by mass percentage; The polyprotonic acid of 5-20% places the unit acid of getting waste vegetable oil in the reactor, is warming up to 110-130 ℃ and stops heating, add polyvalent alcohol then, be warming up to 215-225 ℃, be incubated 35-60 minutes, look into acid number, after treating acid number≤15, be cooled to 175~185 ℃, add polyprotonic acid again and carry out chain extension, be incubated ℃ Ge Shi pipe to the qualified 3-5 of viscosity second/25, be cooled to 50 ℃ with bottom discharge, obtain the flexographic ink resin;
(2) get 70~83% waste vegetable oil unit acid, 15~28% unit alcohol or an acidic catalyst of polyvalent alcohol and 1~3% by mass percentage, getting unit alcohol or polyvalent alcohol, an acidic catalyst are placed in the reactor, being warming up to 110-130 ℃ stops to heat, add the acid of waste vegetable oil unit again and be warming up to 215~225 ℃, kept 30-75 minute, look into acid number, treat to be cooled to 50 ℃ with bottom discharge behind acid number≤2, promptly obtain the used for offset ink solvent;
(3) get 35~50% flexographic ink resin, 8~25% pigment, 20~35% offset printing ink solvent, 3~6% cured, 1~3% gelifying agent and 0.1~1% flow agent by mass percentage, adding offset printing ink solvent and gelifying agent stirring and processing arrive the thickness attitude in the flexographic ink resin earlier, add pigment and flow agent again and be stirred well to be uniformly dispersed; With scattered improved grinding, reach below the 10 μ m then until fineness; With after ground material and cured being uniformly dispersed, promptly make required printing ink at last.
The present invention produces the resin that can satisfy flexographic ink with the acid of waste vegetable oil unit under the esterification of chainextender and polyvalent alcohol.In addition, utilize the acid of waste vegetable oil unit to produce the used for offset ink solvent, the acid of waste vegetable oil unit and unit alcohol or polyvalent alcohol are carried out esterification under catalyst action, generate single pure monoesters of waste vegetable oil unit acid or waste vegetable oil unit acid polyol monoesters, substitute mineral oil is made flexographic ink.The flexographic ink resin that the present invention will utilize the acid of waste vegetable oil unit to produce makes vegetable oil type hectograph printing ink with used for offset ink solvent and pigment, paraffin, gelifying agent, flow agent.The printing ink depth of shade height, modest viscosity, the printing adaptability that make are good, have finished the environmental protection of flexographic ink and the synthtic price index of resource regeneration, and the dilution of in use available offset printing ink solvent, and there are not harm in environment and human body.Product can replace traditional flexographic ink, has solved in the printing of flexographic ink environmental protection package to update, and has the progressive effect that environmental protection is upgraded.Use the printed matter safety non-toxic of this printing ink, do not contain natural Dioxins, can not produce the injury influence to HUMAN HEALTH, be Green Product, its market potential is very considerable.
The vegetable oil type hectograph printing ink that makes has following characteristics:
(1) tinting strength is good, printing is bright in colour, depth of shade is high.
(2) strong adhesion, China ink layer do not come off, wear resisting property is good.
(3) no adhesion phenomenon, clear patterns, full.
(4) water resisting property is strong, chance acid is constant.
(5) flexibility is good, heat-resistingly, anti-freezes, chemicals-resistant.
(6) nontoxic, tasteless, meet the requirement of current printing by paper packing.
Embodiment
Vegetable oil type hectograph printing ink provided by the invention makes by the following method: (1) gets the waste vegetable oil unit acid of 55-70%, the polyvalent alcohol of 10-25% by mass percentage; The polyprotonic acid of 5-20% places the unit acid of getting waste vegetable oil in the reactor, is warming up to 110-130 ℃ and stops heating, add polyvalent alcohol then, be warming up to 215-225 ℃, be incubated 35-60 minutes, look into acid number, after treating acid number≤15, be cooled to 175~185 ℃, add polyprotonic acid again and carry out chain extension, be incubated ℃ Ge Shi pipe to the qualified 3-5 of viscosity second/25, be cooled to 50 ℃ with bottom discharge, obtain the flexographic ink resin;
(2) get 70~83% waste vegetable oil unit acid, 15~28% unit alcohol or an acidic catalyst of polyvalent alcohol and 1~3% by mass percentage, getting unit alcohol or polyvalent alcohol, an acidic catalyst are placed in the reactor, being warming up to 110-130 ℃ stops to heat, add the acid of waste vegetable oil unit again and be warming up to 215~225 ℃, kept 30-75 minute, look into acid number, treat to be cooled to 50 ℃ with bottom discharge behind acid number≤2, promptly obtain the used for offset ink solvent;
(3) get 35~50% flexographic ink resin, 8~25% pigment, 20~35% offset printing ink solvent, 3~6% cured, 1~3% gelifying agent and 0.1~1% flow agent by mass percentage, adding offset printing ink solvent and gelifying agent stirring and processing arrive the thickness attitude in the flexographic ink resin earlier, add pigment and flow agent again and be stirred well to be uniformly dispersed; With scattered improved grinding, reach below the 10 μ m then until fineness; With after ground material and cured being uniformly dispersed, promptly make required printing ink at last.
The present invention is further illustrated with specific embodiment below.
Embodiment 1:
(1) gets 60% waste vegetable oil unit acid, 20% tetramethylolmethane by mass percentage; 20% br dilute anhydride, the acid of getting waste vegetable oil unit is dropped in the reactor, be warming up to 110-130 ℃ and stop to heat, add tetramethylolmethane, finish and be warming up to 220 ℃ ± 5 ℃, be incubated 30-60 minute, look into acid number, treat acid number≤15 after, be cooled to 180 ± 5 ℃, add MALEIC ANHYDRIDE again and carry out chain extension, be incubated ℃ Ge Shi pipe, be cooled to 50 degree and obtain the flexographic ink resin with bottom discharge to the qualified 3-5 of viscosity second/25.
(2) get 82% waste vegetable oil unit acid by mass percentage, 17% ethylene glycol and 1% sulfuric acid, getting ethylene glycol and sulfuric acid are placed in the reactor, protected 30-60 minute after intensification 110-120 ℃, look into acid number, treat to be cooled to 50 ℃ with discharging behind acid number≤2, promptly obtain the used for offset ink solvent.
(3) get 50% flexographic ink resin, 13% pthalocyanine blue, 30% offset printing ink solvent, 3% No. 60 paraffin waxes, 3% gelifying agent and 1% flow agent by mass percentage, adding offset printing ink solvent and gelifying agent are worked into the thickness attitude in the flexographic ink resin earlier, add pthalocyanine blue and flow agent again and be stirred well to be uniformly dispersed; Then scattered material is moved to three-roller and grind 3~4 times, the survey fineness gets final product below reaching 10 μ m, otherwise continues to grind again, and reaches requirement until fineness; After at last ground material and No. 60 paraffin waxes being uniformly dispersed, promptly make required printing ink.
Embodiment 2
At first produce flexographic ink resin and offset printing ink solvent by step (1) and (2) among the embodiment 1.Get 50% flexographic ink resin, 13% diarylide yellow, 30% offset printing ink solvent, 3% No. 60 paraffin waxes, 3% gelifying agent and 1% flow agent then by mass percentage, adding offset printing ink solvent and gelifying agent are worked into the thickness attitude in the flexographic ink resin earlier, add pthalocyanine blue and flow agent again and be stirred well to be uniformly dispersed; Then scattered material is moved to three-roller and grind 3~4 times, the survey fineness gets final product below reaching 10 μ m, otherwise continues to grind again, and reaches requirement until fineness; After at last ground material and No. 60 paraffin waxes being uniformly dispersed, promptly make required printing ink.
Embodiment 3
At first produce flexographic ink resin and offset printing ink solvent by step (1) and (2) among the embodiment 1.Get 54% flexographic ink resin, 10% 3# colour carbon black, 30% offset printing ink solvent, 3% No. 60 paraffin waxes, 2% gelifying agent and 1% flow agent then by mass percentage, adding offset printing ink solvent and gelifying agent are worked into the thickness attitude in the flexographic ink resin earlier, add pthalocyanine blue and flow agent again and be stirred well to be uniformly dispersed; Then scattered material is moved to three-roller and grind 3~4 times, the survey fineness gets final product below reaching 10 μ m, otherwise continues to grind again, and reaches requirement until fineness; After at last ground material and No. 60 paraffin waxes being uniformly dispersed, promptly make required printing ink.
The flexographic ink resin mainly reaches technical indicator
Index name |
Technical indicator |
Color, level |
≥4 |
Tinting strength, % |
100±5 |
Fineness, μ m |
≤5 |
Degree of mobilization, mm |
27~38 |
Viscosity |
8~14 |
Set speed, mm |
≤11 |
Conjunctival xerosis, h |
≥10 |
Yield point value, mm |
32~42 |
Wear-resisting wiping (dry grinding), level |
≥4 |
It is as follows that final printing ink reaches technical indicator:
Condition determination: 1, viscosity value: viscosity instrument 400rpm, 32 ℃, 25 ℃ of room temperatures are under the humidity 60-70% condition;
2, glossiness: gloss determinator;
3, sheet glass time of drying: conjunctiva time on 25 ℃ of temperature, the humidity 60-70% condition lower glass plate;
4, degree of mobilization: sheet glass degree of mobilization determinator is measured in the time of 25 ℃;
5, set speed: under 25 ℃ of temperature, the humidity 60-70% condition, after printing adapted to the instrument color development, set velocity determination machine was measured.
6, survey is wear-resisting: the wear-resisting wiping tester of arc is measured.(5: excellent, → 1: bad).