CN101543745B - Method for preparing dispersant and dispersant - Google Patents

Method for preparing dispersant and dispersant Download PDF

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Publication number
CN101543745B
CN101543745B CN2009100831644A CN200910083164A CN101543745B CN 101543745 B CN101543745 B CN 101543745B CN 2009100831644 A CN2009100831644 A CN 2009100831644A CN 200910083164 A CN200910083164 A CN 200910083164A CN 101543745 B CN101543745 B CN 101543745B
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temperature
add
still
formaldehyde
insulation
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CN101543745A (en
Inventor
李秀云
张仲元
万建莲
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Huazhong Xinsheng (tangshan) Fluorescent Materials Co Ltd
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Individual
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Abstract

The invention provides a method for preparing a dispersant and the dispersant. The dispersant comprises the following formula (by weight ratio): 350 to 480 portions of naphthalene, 450 to 605 portions of sulfuric acid, 155 to 187 portions of formaldehyde, 70 to 100 portions of lime milk and proper amount of water. The method for preparing the dispersant comprises the steps of sulfonation, hydrolysis, condensation, neutralization, concentration, drying and grinding. The processing process is simple, the product has stable quality, a spin-dry procedure (a filter cake is directly poured out in the prior process) is added, a drier device is added to perform spin-dry processing on the prior directly poured filter cake, and the poured feed liquor is collected and used in the way. The preparation method increases the single-autoclave output and reduces the production cost.

Description

A kind of preparation diffusant method and diffusant
Technical field
The present invention relates to a kind of preparation diffusant method and diffusant, belong to the fine chemical technology field.
Background technology
There are the processing technology complexity in existing diffusant and preparation method, defectives such as unstable product quality.
Summary of the invention
In order to overcome the deficiency of prior art structure, the invention provides a kind of preparation diffusant method and diffusant.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of diffusant, prescription (weight proportion) is as follows:
Naphthalene 350-480
Sulfuric acid 450-605
Formaldehyde 155-187
Milk of lime 70-100
Water is an amount of.
A kind of preparation diffusant method contains following steps;
Step 1, sulfonation
1, dissolving naphthalene:
Select refined naphthalene according to proportioning quantity, add at twice in the still, add steam in the still, give birth to temperature, pressurization is opened to stir and is continued to heat up;
2, add acid:
When temperature rises to 105 ℃, will once add in the still according to the sulfuric acid of proportioning quantity, add and close the joint door, continue to be warming up between 110-125 ℃;
3, insulation: keep under 120 ℃ of conditions in temperature, continue to stir 0.5 hour;
Step 2, hydrolysis
1, sample analysis total acidity: open stirring after the sampling;
2, cooling: after total acidity is qualified, close jacket steam, temperature in the kettle is descended about 10 minutes naturally, chuck leads to running water, and temperature is reduced to 80 ℃ of hydrolysis to be added;
3, Jia Shui: in temperature during, in quantitative running water added jar, finish and stirred hydrolysis 60 minutes at 80 ℃;
Step 3, condensation
1, add formaldehyde:
Slowly add the formaldehyde according to proportioning quantity in the time of temperature 93-98 ℃, add in the formaldehyde process, temperature must not surpass 95 ℃, closes each Dao Jiemen after formaldehyde adds, and adjusts temperature under 85-95 ℃ of following condition, condensation reaction 2 hours;
2, insulation: formaldehyde finishes turns off the joint door, and condensation reaction is 2 hours under 80 ℃ of conditions of adjustment temperature;
3, heat up: after insulation finishes, add the logical jacket steam of quantitative running water and heat up, the variation of pressure is observed in the cock of opening still upward pressure table simultaneously, and insulation is 2 hours when temperature reaches 90 ℃, this moment the still internal pressure at 0.01Mpa, about;
Step 4, neutralization
1, dilution:
Insulation once is pressed into quantitative water in the still with compressed air after finishing,
2 neutralizations:
Sulfonated bodies is put into neutralizing tank, open neutralizing tank in the time of blowing and stir, the milk of lime in the measuring tank is slowly added the neutralizing tank reaction;
3, transfer pH value:
After sulfonated bodies has been put, open the reactor manhole cover, rinse remnant in the clean still with running water, rinse still water and put into neutralizing tank, treat that milk of lime quantitatively adds after, will change ready milk of lime in advance and put into neutralizing tank, adjust pH value 9-10, volume is transferred in qualified back, the content and the pH value of lab technician's sample analysis sodium sulphate, qualified back discharging to be filtered;
Step 5, concentrated
Being pressed onto in the concentration tank after filtering concentrated, and concentration tank leads to jacket steam, and pressure is no more than 2kg/m2; With proportion instrumentation proportion;
Step 6, drying, pulverizing
1, the material that drying is concentrated is put into the drum groove, starts drum and dries, and drum pressure requires to be no more than 3kg/m2, and the lab technician analyzes content, the PH of sodium sulphate;
2, after the assay was approved, dried material is put into pulverizer pulverize, pulverizing finishes, and lab technician's sampling is tested;
Beneficial effect of the present invention, processing technology is simple, and constant product quality is widely used in building materials, weaving, plating and rubber industry.Application market has a extensive future, and can form good economic benefit and social benefit.
Newly-increased filter cake dries program (former technology filter cake is directly outwelled) on original basis.Newly-increased drier equipment dries processing with the former filter cake of directly outwelling, and the feed liquid that throws away like this collects and can utilize.Beneficial effect: increased output per single reactor, reduced production cost.
Beneficial effect of the present invention also has:
Effect: 1) increased finished product color fastness and stability; 2) raising of temperature has increased the product sufficient reacting in the step 3, has significantly improved finished product output, has reduced production cost.
Effect: 2) liquid caustic soda that will use originally changes into milk of lime.Raw-material adjustment has improved the result of use of product, but also has reduced production cost significantly.
The specific embodiment
Embodiment 1: a kind of preparation diffusant method, contain following steps;
Prepare burden by following prescription (weight proportion):
Naphthalene 350
Sulfuric acid 450
Formaldehyde 155
Milk of lime 70
Water 178 hydrolysis
Before the 131 living temperature
175 dilutions
One, sulfonation
1, dissolving naphthalene:
After checking before feeding intake that production equipment is normal, add the naphthalene of above-mentioned formulation ratio in the still at twice, build port lid then, first-class manhole clamp, logical jacket steam is given birth to temperature, and steam pressure remains between the 2-3kg/m2, the highest 3kg/m2 that must not surpass treats that temperature in the kettle rises to 100 ℃, opens to stir and continues to give birth to temperature.
2, add acid:
When temperature rises to 105 ℃, the sulfuric acid of above-mentioned formulation ratio is once added in the still, add and close the joint door, continue to be warming up between 110-125 ℃.
3, insulation: keep under 120 ℃ of conditions in temperature, continue to stir 0.5 hour.
Two, hydrolysis
1, sample analysis total acidity:
After sulfonating reaction finishes, at first close stirring, open sample tap, take a sample with carrying spoon, analyzing total acidity, requiring is qualified between 18.5-23.If acidity is too high, can prolong temperature retention time or when hydrolysis, add a little water in right amount, in time open stirring after the sampling.
2, cooling:
After total acidity is qualified, close jacket steam, temperature in the kettle is descended about 10 minutes naturally, chuck leads to running water, and temperature is reduced to 80 ℃ of hydrolysis to be added.
3, Jia Shui:
In temperature during, in quantitative running water added jar, finish and stirred hydrolysis 60 minutes at 80 ℃.
Three, condensation
1, add formaldehyde:
Slowly add the formaldehyde of above-mentioned formulation ratio when 93 ℃ of temperature, add in the formaldehyde process, temperature must not surpass 95 ℃, close each Dao Jiemen after formaldehyde adds, and adjusts temperature under 85 ℃ of following conditions, condensation reaction 2 hours.
2, insulation: formaldehyde finishes turns off the joint door, and condensation reaction is 2 hours under 80 ℃ of conditions of adjustment temperature.
3, heat up: after insulation finishes, add the logical jacket steam of quantitative running water and heat up, the variation of pressure is observed in the cock of opening still upward pressure table simultaneously, and insulation is 2 hours when temperature reaches 90 ℃, this moment the still internal pressure at 0.01Mpa, about.
Four, neutralization
1, dilution:
After insulation finishes, quantitative water once is pressed in the still, the pressure in the water measuring tank must be raised to when noting adding water could open and adds water and save, otherwise flow backwards, cause the accident greater than the still internal pressure with compressed air.
2 neutralizations:
Whether will check in advance before the blowing does not have material in the neutralizing tank, whether clean totally, open the blowing joint door of reactor on the workbench after normal, sulfonated bodies is put into neutralizing tank fast, open neutralizing tank in the time of blowing and stir, the milk of lime in the measuring tank is slowly added the neutralizing tank reaction.
3, transfer pH value:
After sulfonated bodies has been put, open the reactor manhole cover, rinse remnant in the clean still with running water, rinse still water and put into neutralizing tank, treat that milk of lime quantitatively adds after, will change ready milk of lime in advance and put into neutralizing tank, adjust pH value 9-10, volume is transferred in qualified back, the content and the pH value of lab technician's sample analysis sodium sulphate, qualified back discharging to be filtered.
Five, concentrate
Being pressed onto in the concentration tank after filtering concentrated, and concentration tank leads to jacket steam, and pressure is no more than 2kg/m2.1.00-1.05 is qualified with proportion instrumentation proportion.
Six, dry, pulverizing
1, the material that drying is concentrated is put into the drum groove, starts drum and dries, and drum pressure requires to be no more than 3kg/m2, and the lab technician analyzes content, the PH of sodium sulphate.
2, after the assay was approved, dried material is put into pulverizer pulverize, pulverizing finishes, and lab technician's sampling is tested by " company's raw material semi-finished product, product inspection plan ".
Diffusion agent N NZ prescription
The raw material title Molecular weight Pure quality Content
Naphthalene 128 408 100%
Sulfuric acid 98 560 98%
Formaldehyde 30 63.3 37%
Milk of lime 100 81.60
Step 7, drying
Filter cake after filtering is dried processing; The feed liquid that collection throws away goes to step 5.
Embodiment 2: a kind of preparation diffusant method, contain following steps;
Prepare burden by following prescription (weight proportion):
Naphthalene 400
Sulfuric acid 571
Formaldehyde 171
Milk of lime 80
Water 203 hydrolysis
Before the 150 living temperature
200 dilutions
One, sulfonation
1, dissolving naphthalene:
After checking before feeding intake that production equipment is normal, add the naphthalene of above-mentioned formulation ratio in the still at twice, build port lid then, first-class manhole clamp, logical jacket steam is given birth to temperature, and steam pressure remains between the 2-3kg/m2, the highest 3kg/m2 that must not surpass treats that temperature in the kettle rises to 100 ℃, opens to stir and continues to give birth to temperature.
2, add acid:
When temperature rises to 105 ℃, the sulfuric acid of above-mentioned formulation ratio is once added in the still, add and close the joint door, continue to be warming up between 110-125 ℃.
3, insulation: keep under 120 ℃ of conditions in temperature, continue to stir 0.5 hour.
Two, hydrolysis
1, sample analysis total acidity:
After sulfonating reaction finishes, at first close stirring, open sample tap, take a sample with carrying spoon, analyzing total acidity, requiring is qualified between 18.5-23.If acidity is too high, can prolong temperature retention time or when hydrolysis, add a little water in right amount, in time open stirring after the sampling.
2, cooling:
After total acidity is qualified, close jacket steam, temperature in the kettle is descended about 10 minutes naturally, chuck leads to running water, and temperature is reduced to 80 ℃ of hydrolysis to be added.
3, Jia Shui:
In temperature during, in quantitative running water added jar, finish and stirred hydrolysis 60 minutes at 80 ℃.
Three, condensation
1, add formaldehyde:
The formaldehyde of slow above-mentioned formulation ratio adds in the formaldehyde process when 95 ℃ of temperature, and temperature must not surpass 95 ℃, close each Dao Jiemen after formaldehyde adds, and adjusts temperature under 89 ℃ of following conditions, condensation reaction 2 hours.
2, insulation: formaldehyde finishes turns off the joint door, and condensation reaction is 2 hours under 80 ℃ of conditions of adjustment temperature.
3, heat up: after insulation finishes, add the logical jacket steam of quantitative running water and heat up, the variation of pressure is observed in the cock of opening still upward pressure table simultaneously, and insulation is 2 hours when temperature reaches 90 ℃, this moment the still internal pressure at 0.01Mpa, about.
Four, neutralization
1, dilution:
After insulation finishes, quantitative water once is pressed in the still, the pressure in the water measuring tank must be raised to when noting adding water could open and adds water and save, otherwise flow backwards, cause the accident greater than the still internal pressure with compressed air.
2 neutralizations:
Whether will check in advance before the blowing does not have material in the neutralizing tank, whether clean totally, open the blowing joint door of reactor on the workbench after normal, sulfonated bodies is put into neutralizing tank fast, open neutralizing tank in the time of blowing and stir, the milk of lime in the measuring tank is slowly added the neutralizing tank reaction.
3, transfer pH value:
After sulfonated bodies has been put, open the reactor manhole cover, rinse remnant in the clean still with running water, rinse still water and put into neutralizing tank, treat that milk of lime quantitatively adds after, will change ready milk of lime in advance and put into neutralizing tank, adjust pH value 9-10, volume is transferred in qualified back, the content and the pH value of lab technician's sample analysis sodium sulphate, qualified back discharging to be filtered.
Five, concentrate
Being pressed onto in the concentration tank after filtering concentrated, and concentration tank leads to jacket steam, and pressure is no more than 2kg/m2.1.00-1.05 is qualified with proportion instrumentation proportion.
Six, dry, pulverizing
1, the material that drying is concentrated is put into the drum groove, starts drum and dries, and drum pressure requires to be no more than 3kg/m2, and the lab technician analyzes content, the PH of sodium sulphate.
2, after the assay was approved, dried material is put into pulverizer pulverize, pulverizing finishes, and lab technician's sampling is tested by " company's raw material semi-finished product, product inspection plan ".
Diffusion agent N NZ prescription
The raw material title Molecular weight Pure quality Content
Naphthalene 128 408 100%
Sulfuric acid 98 560 98%
Formaldehyde 30 63.3 37%
Milk of lime 100 81.60
Step 7, drying
Filter cake after filtering is dried processing; The feed liquid that collection throws away goes to step 5.
Embodiment 3:
A kind of preparation diffusant method contains following steps;
Prepare burden by following prescription (weight proportion):
Naphthalene 480
Sulfuric acid 605
Formaldehyde 187
Milk of lime 96
Water 243 hydrolysis
Before the 180 living temperature
240 dilutions
One, sulfonation
1, dissolving naphthalene:
After checking before feeding intake that production equipment is normal, add the naphthalene of above-mentioned formulation ratio in the still at twice, build port lid then, first-class manhole clamp, logical jacket steam is given birth to temperature, and steam pressure remains between the 2-3kg/m2, the highest 3kg/m2 that must not surpass treats that temperature in the kettle rises to 100 ℃, opens to stir and continues to give birth to temperature.
2, add acid:
When temperature rises to 105 ℃, the sulfuric acid of above-mentioned formulation ratio is once added in the still, add and close the joint door, continue to be warming up between 110-125 ℃.
3, insulation: keep under 120 ℃ of conditions in temperature, continue to stir 0.5 hour.
Two, hydrolysis
1, sample analysis total acidity:
After sulfonating reaction finishes, at first close stirring, open sample tap, take a sample with carrying spoon, analyzing total acidity, requiring is qualified between 18.5-23.If acidity is too high, can prolong temperature retention time or when hydrolysis, add a little water in right amount, in time open stirring after the sampling.
2, cooling:
After total acidity is qualified, close jacket steam, temperature in the kettle is descended about 10 minutes naturally, chuck leads to running water, and temperature is reduced to 80 ℃ of hydrolysis to be added.
3, Jia Shui:
In temperature during, in quantitative running water added jar, finish and stirred hydrolysis 60 minutes at 80 ℃.
Three, condensation
1, add formaldehyde:
Slowly add the formaldehyde of above-mentioned formulation ratio when 98 ℃ of temperature, add in the formaldehyde process, temperature must not surpass 95 ℃, close each Dao Jiemen after formaldehyde adds, and adjusts temperature under 95 ℃ of following conditions, condensation reaction 2 hours.
2, insulation: formaldehyde finishes turns off the joint door, and condensation reaction is 2 hours under 80 ℃ of conditions of adjustment temperature.
3, heat up: after insulation finishes, add the logical jacket steam of quantitative running water and heat up, the variation of pressure is observed in the cock of opening still upward pressure table simultaneously, and insulation is 2 hours when temperature reaches 90 ℃, this moment the still internal pressure at 0.01Mpa, about.
Four, neutralization
1, dilution:
After insulation finishes, quantitative water once is pressed in the still, the pressure in the water measuring tank must be raised to when noting adding water could open and adds water and save, otherwise flow backwards, cause the accident greater than the still internal pressure with compressed air.
2 neutralizations:
Whether will check in advance before the blowing does not have material in the neutralizing tank, whether clean totally, open the blowing joint door of reactor on the workbench after normal, sulfonated bodies is put into neutralizing tank fast, open neutralizing tank in the time of blowing and stir, the milk of lime in the measuring tank is slowly added the neutralizing tank reaction.
3, transfer pH value:
After sulfonated bodies has been put, open the reactor manhole cover, rinse remnant in the clean still with running water, rinse still water and put into neutralizing tank, treat that milk of lime quantitatively adds after, will change ready milk of lime in advance and put into neutralizing tank, adjust pH value 9-10, volume is transferred in qualified back, the content and the pH value of lab technician's sample analysis sodium sulphate, qualified back discharging to be filtered.
Five, concentrate
Being pressed onto in the concentration tank after filtering concentrated, and concentration tank leads to jacket steam, and pressure is no more than 2kg/m2.1.00-1.05 is qualified with proportion instrumentation proportion.
Six, dry, pulverizing
1, the material that drying is concentrated is put into the drum groove, starts drum and dries, and drum pressure requires to be no more than 3kg/m2, and the lab technician analyzes content, the PH of sodium sulphate.
2, after the assay was approved, dried material is put into pulverizer pulverize, pulverizing finishes, and lab technician's sampling is tested by " company's raw material semi-finished product, product inspection plan ".
Step 7, drying
Filter cake after filtering is dried processing; The feed liquid that collection throws away goes to step 5.
Diffusion agent N NZ uses equipment
Enamel still 2000L; Neutralizing tank 5000L; 2 of storage tanks; 2 in filter basin; 3 of evaporators; 2 on cylinder; 2 in vavuum pump; 1 on compressor.
Diffusion agent N NZ prescription
The raw material title Molecular weight Pure quality Content
Naphthalene 128 408 100%
Sulfuric acid 98 560 98%
Formaldehyde 30 63.3 37%
Milk of lime 100 81.60

Claims (2)

1. one kind prepares the diffusant method, it is characterized in that containing following steps;
Step 1, sulfonation
1), dissolving naphthalene:
Select refined naphthalene according to proportioning quantity, add at twice in the still, add steam in the still, heat up, pressurization is opened to stir and is continued to heat up;
2), add acid:
When temperature rises to 105 ℃, will once add in the still according to the sulfuric acid of proportioning quantity, add and close the joint door, continue to be warming up between 110-125 ℃;
3), insulation: keep under 120 ℃ of conditions in temperature, continue to stir 0.5 hour;
Step 2, hydrolysis
1), sample analysis total acidity: open stirring after the sampling;
2), cooling: after total acidity is qualified, close jacket steam, temperature in the kettle was descended 10 minutes naturally, chuck leads to running water, and temperature is reduced to 80 ℃ of hydrolysis to be added;
3), add water: in temperature during, in quantitative running water added jar, finish and stirred hydrolysis 60 minutes at 80 ℃;
Step 3, condensation
1), add formaldehyde:
Slowly add the formaldehyde according to proportioning quantity in the time of temperature 93-98 ℃, add in the formaldehyde process, temperature must not surpass 95 ℃, closes each Dao Jiemen after formaldehyde adds, and adjusts temperature under 85-95 ℃ of following condition, condensation reaction 2 hours;
2), insulation: formaldehyde finishes turns off the joint door, and condensation reaction is 2 hours under 80 ℃ of conditions of adjustment temperature;
3), heat up: after insulation finishes, add the logical jacket steam of quantitative running water and heat up, the variation of pressure is observed in the cock of opening still upward pressure table simultaneously, and insulation is 2 hours when temperature reaches 90 ℃, and this moment, the still internal pressure was at 0.01Mpa;
Step 4, neutralization
1), dilution:
Insulation once is pressed into quantitative water in the still with compressed air after finishing,
2), neutralization:
Sulfonated bodies is put into neutralizing tank, open neutralizing tank in the time of blowing and stir, the milk of lime in the measuring tank is slowly added the neutralizing tank reaction;
3), transfer pH value:
After sulfonated bodies has been put, open the reactor manhole cover, rinse remnant in the clean still with running water, rinse still water and put into neutralizing tank, treat that milk of lime quantitatively adds after, will change ready milk of lime in advance and put into neutralizing tank, adjust pH value 9-10, volume is transferred in qualified back, the content and the pH value of lab technician's sample analysis sodium sulphate, qualified back discharging to be filtered;
Step 5, concentrated
Material after filtering is pressed onto in the concentration tank concentrates, concentration tank leads to jacket steam, and pressure is no more than 2kg/ square metre; With proportion instrumentation proportion;
Step 6, drying, pulverizing
1), material that drying is concentrated puts into the drum groove, starts drum and dries, drum pressure requires to be no more than 3kg/ square metre, the lab technician analyzes content, the PH of sodium sulphate;
2), after the assay was approved, dried material is put into pulverizer pulverize, pulverizing finishes, and lab technician's sampling is tested;
Step 7, drying dry processing with the filter cake after filtering; The feed liquid that collection throws away goes to step 5.
2. a kind of a kind of diffusant for preparing the preparation of diffusant method according to claim 1 is characterized in that weight proportion is as follows:
CN2009100831644A 2009-05-06 2009-05-06 Method for preparing dispersant and dispersant Active CN101543745B (en)

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Application Number Priority Date Filing Date Title
CN2009100831644A CN101543745B (en) 2009-05-06 2009-05-06 Method for preparing dispersant and dispersant

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CN101543745B true CN101543745B (en) 2011-09-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102114396A (en) * 2010-12-10 2011-07-06 江阴市盛通化工有限公司 Non-quinoline dispersant MF and production process
CN106281511A (en) * 2015-06-08 2017-01-04 李全灵 Coal water slurry dispersing agent

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