CN101539588B - Half-bridge test method for modal resonance frequency of piezoresistive acceleration sensor - Google Patents

Half-bridge test method for modal resonance frequency of piezoresistive acceleration sensor Download PDF

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CN101539588B
CN101539588B CN2009100496345A CN200910049634A CN101539588B CN 101539588 B CN101539588 B CN 101539588B CN 2009100496345 A CN2009100496345 A CN 2009100496345A CN 200910049634 A CN200910049634 A CN 200910049634A CN 101539588 B CN101539588 B CN 101539588B
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acceleration sensor
resonance frequency
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piezoresistive
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鲍海飞
李昕欣
宋朝辉
刘民
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Shanghai Institute of Microsystem and Information Technology of CAS
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Abstract

本发明涉及一种压阻加速度传感器的模态共振频率的测试方法。其特征在于在保持压阻加速度传感器原有全桥电路连接结构的基础上,利用金属碰撞冲击产生丰富的频谱作为激励源,通过适当的外接电路,采用半桥输出的形式,以获得加速度传感器模态的共振频率信息,利用获得的原始数据进行频谱分析,获得微结构的模态共振频率。加速度传感器模态的共振频率包括器件在敏感方向和非敏感方向的同一结构的不同共振频率。通过确定加速度传感器不同模态的一阶共振频率,还可以获取微结构加工制造的结构参数,验证结构尺寸设计的正确性,可用来分析器件工作状态。测试方法适合于具有全桥结构的高量程压阻、电容等类型的加速度传感器、压力传感器等。

Figure 200910049634

The invention relates to a method for testing the modal resonance frequency of a piezoresistive acceleration sensor. It is characterized in that on the basis of maintaining the original full-bridge circuit connection structure of the piezoresistive acceleration sensor, it uses the rich frequency spectrum generated by the impact of metal collisions as the excitation source, and adopts the form of half-bridge output through an appropriate external circuit to obtain the acceleration sensor model. The resonant frequency information of the state is obtained, and the frequency spectrum analysis is performed using the obtained raw data to obtain the modal resonant frequency of the microstructure. The resonance frequency of the acceleration sensor mode includes different resonance frequencies of the same structure of the device in the sensitive direction and the non-sensitive direction. By determining the first-order resonance frequency of different modes of the acceleration sensor, the structural parameters of the microstructure manufacturing can also be obtained to verify the correctness of the structural size design, which can be used to analyze the working state of the device. The test method is suitable for high-range piezoresistive, capacitive and other types of acceleration sensors and pressure sensors with a full-bridge structure.

Figure 200910049634

Description

压阻加速度传感器的模态共振频率的半桥测试方法 Half-bridge test method for modal resonance frequency of piezoresistive acceleration sensor

技术领域technical field

本发明涉及提供一种基于压阻加速度传感器的模态共振频率的测试方法,更确切地说涉及中高量程的微加工制造的压阻加速度传感器的模态共振频率的半桥测试方法,属于微传感器的力学测试分析领域。The present invention relates to providing a test method based on the modal resonance frequency of a piezoresistive acceleration sensor, more precisely, it relates to a half-bridge test method for the modal resonance frequency of a piezoresistive acceleration sensor manufactured by micro-processing in the medium and high range, and belongs to micro sensors The field of mechanical testing analysis.

背景技术Background technique

在微纳机电系统(MEMS)中,模态是指一种结构所具有的振动模式,不同的振动模式对应不同的特征振动频率。微结构的模态分析是获取器件几何结构信息和验正器件工作状态的一种重要分析方法[黄卫东 彩霞 徐步陆 程兆年,封装对MEMS高G值传感器性能的影响,功能材料与器件学报,2002,8(3),pp251-258]。量程在2000g(g=9.8m/s2)以上的微加工制造的压阻加速度传感器在许多领域具有重要应用,是目前研究的一个主要方面[V.T.Srikar,Stephen D.Senturia,The reliability of microelectromechanical systems(MEMS)in shock environments,Journal of microelectromechanical systems,2002,V11(3),pp206-214]。加速度传感器敏感方向一阶模态的共振频率是衡量其工作带宽的一个重要参数。一阶共振频率越高,则器件就具有越宽的工作频率范围,因此,常采用不同的方式以获取共振频率这一器件的重要信息。然而微结构其它模态的共振频率信息的获取对器件和材料的设计、实施和应用起到了重要的作用[R.Rabe,K.Janser,and W.Arnold,Vibrations of free andsurface-coupled atomic force microscope cantilevers:theory and experiment,Rev.Sci.Instrum.67(9),1996,pp3281-3293]。因为,不同模态对应了器件相同结构的不同运动形式,从相关的实验和模拟试验中,可以获取器件的力学结构信息和工作过程中所激发出来的有用信息。因为,器件在实验室条件下的测试和在真正工作环境下的测试具有较大的差异性。因此,获取加速度传感器的共振频率是一种重要的分析途径,对识别器件的本征振动和获取外界特征振动和冲击具有重要意义。In micro-nano electromechanical systems (MEMS), mode refers to the vibration mode of a structure, and different vibration modes correspond to different characteristic vibration frequencies. The modal analysis of the microstructure is an important analysis method to obtain the geometric structure information of the device and verify the working state of the device [Huang Weidong, Caixia Xu Bu, Lu Chengzhaonian, The influence of packaging on the performance of MEMS high-G value sensors, Journal of Functional Materials and Devices, 2002, 8 (3), pp251-258]. The piezoresistive acceleration sensor manufactured by micromachining with a range of 2000g (g=9.8m/s 2 ) has important applications in many fields and is a main aspect of current research [VTSrikar, Stephen D. Senturia, The reliability of microelectromechanical systems ( MEMS) in shock environments, Journal of microelectromechanical systems, 2002, V11(3), pp206-214]. The resonant frequency of the first-order mode in the sensitive direction of the acceleration sensor is an important parameter to measure its working bandwidth. The higher the first-order resonance frequency, the wider the operating frequency range of the device. Therefore, different methods are often used to obtain important information about the resonance frequency of the device. However, the acquisition of resonance frequency information of other modes of the microstructure plays an important role in the design, implementation and application of devices and materials [R.Rabe, K.Janser, and W.Arnold, Vibrations of free and surface-coupled atomic force microscope Cantilevers: theory and experiment, Rev. Sci. Instrum. 67(9), 1996, pp3281-3293]. Because different modes correspond to different motion forms of the same structure of the device, from related experiments and simulation tests, the mechanical structure information of the device and the useful information stimulated during the working process can be obtained. Because there is a big difference between the test of the device under laboratory conditions and the test in the real working environment. Therefore, obtaining the resonant frequency of the acceleration sensor is an important analysis method, which is of great significance for identifying the intrinsic vibration of the device and obtaining the external characteristic vibration and shock.

压阻加速度传感器一般采用惠斯通全桥或半桥电路的连结方式用于加速度信息的提取。如压阻加速度传感器,在全桥测量电路中,是将受力性质相同的压阻接入电桥的对边,不同的压阻接入邻边,其输出灵敏度比半桥结构提高一倍,非线性误差和温度误差均得到改善。因此,敏感电阻全桥电路结构广泛应用于多种信号的获取中,其原因在于全桥形式的结构输出具有很多优点:一个是具有较大的输出信号,即具有较大的灵敏度输出,另外一个更为主要的原因是,全桥结构在电学上具有能够消除共模成分的输入信号和噪声,使得有用的差分信号的输入能够被有效地输出。目前,在微机电系统的设计和实施中,一般都将敏感结构或者敏感方式设计成全桥电路的形式,或者将微机械惯性器件设计成一对相同的微机械结构,然后再在其上面加工制造全桥的敏感电阻或者电容结构,这些构成方式同样用来消除振动和冲击所带来的共模影响。全桥结构还具有实施简单等特点,是获取外界有效敏感信息的主要途径。The piezoresistive acceleration sensor generally adopts the connection mode of Wheatstone full bridge or half bridge circuit for the extraction of acceleration information. For example, the piezoresistive acceleration sensor, in the full-bridge measurement circuit, connects the piezoresistive with the same force property to the opposite side of the bridge, and connects the different piezoresistive to the adjacent side, and its output sensitivity is doubled compared with the half-bridge structure. Both non-linear error and temperature error are improved. Therefore, the sensitive resistor full-bridge circuit structure is widely used in the acquisition of various signals. The reason is that the structure output of the full-bridge form has many advantages: one has a larger output signal, that is, has a larger sensitivity output, and the other The more important reason is that the full-bridge structure can electrically eliminate the input signal and noise of the common mode component, so that the input of the useful differential signal can be effectively output. At present, in the design and implementation of micro-electro-mechanical systems, the sensitive structure or sensitive method is generally designed in the form of a full-bridge circuit, or the micro-mechanical inertial device is designed as a pair of identical micro-mechanical structures, and then the entire body is processed and manufactured on it. The sensitive resistance or capacitance structure of the bridge is also used to eliminate the common mode effect caused by vibration and shock. The full-bridge structure also has the characteristics of simple implementation and is the main way to obtain effective and sensitive information from the outside world.

虽然全桥结构通常是作为抑制共模成分的有效途径,但是,在信息提取过程中,有关器件内部的一些相关动态信息却被掩盖。试验发现,在中高量程加速度传感器中,压阻加速度传感器其它模态的共振波一般也被抑制了。而在半桥实验中,不同受力方向的压阻接入电桥作为邻边,电桥输出具有灵敏度高,非线性较好等特性。但对共模成分不具有抑制作用,因此,可以利用半桥输出的形式获取更丰富的微结构模态的信息。Although the full-bridge structure is usually an effective way to suppress common-mode components, some relevant dynamic information about the interior of the device is concealed during the information extraction process. The test found that in the middle and high-range acceleration sensors, the resonance waves of other modes of the piezoresistive acceleration sensor are generally suppressed. In the half-bridge experiment, piezoresistors with different force directions are connected to the bridge as the adjacent side, and the output of the bridge has the characteristics of high sensitivity and good nonlinearity. However, it has no inhibitory effect on the common mode component, so the half-bridge output form can be used to obtain richer microstructure mode information.

一般的模拟工具如有限元分析软件ANSYS,可以对微结构的前几阶模态进行分析。在实施上,可以通过振动台或者激光频闪测试等方法获取微结构的模态信息,同样受到驱动方式和驱动频率等限制,这些方法对弹性系数比较小的结构较为有效,对中高量程加速度传感器的模态获取上存在一定难度。因此,本发明拟在不改变原有加速度传感器的电路结构上,采用外接半桥输出方式,利用金属碰撞共振激发的方式,结合富丽叶变换分析等手段对原始数据提取分析,获取加速度传感器敏感方向和非敏感方向相关振动结构的模态信息。General simulation tools such as finite element analysis software ANSYS can analyze the first few modes of microstructures. In terms of implementation, the modal information of the microstructure can be obtained by methods such as vibration table or laser strobe test, which are also limited by the driving mode and driving frequency. These methods are more effective for structures with relatively small elastic coefficients, and for medium and high-range acceleration sensors. There is a certain difficulty in obtaining the modal. Therefore, without changing the circuit structure of the original acceleration sensor, the present invention adopts an external half-bridge output mode, utilizes the metal collision resonance excitation mode, and combines Fourier transform analysis and other means to extract and analyze the original data to obtain the sensitive direction of the acceleration sensor. The modal information of the vibrating structure is related to the non-sensitive direction.

发明内容Contents of the invention

综上所述,本发明的目的在于提供一种中高量程的压阻加速度传感器的模态共振频率的测试方法。本发明特征在于在保持压阻加速度传感器原有全桥电路连接结构的基础上,利用金属碰撞冲击产生丰富的频谱作为激励源,通过适当的外接电路,采用半桥输出的形式,以获得器件模态的共振频率信息,然后利用获得的原始数据进行频谱分析,再综合理论分析和相应的测试数据,获得微结构的模态共振频率。模态的共振频率包括器件在敏感方向和非敏感方向的同一结构的不同共振频率。本发明不仅给出了中高量程加速度传感器器件模态共振频率的测试方法,而且还可确定加速度传感器不同模态的一阶共振频率,由此可以获取微结构加工制造的结构参数,验证结构尺寸设计的正确性,以及分析器件工作状态的正确性。此测试并不排除全桥结构测试的结果,并适合于具有全桥结构的高量程压阻、电容等类型的加速度传感器、压力传感器等。In summary, the purpose of the present invention is to provide a method for testing the modal resonance frequency of a piezoresistive acceleration sensor with a medium to high range. The present invention is characterized in that on the basis of maintaining the original full-bridge circuit connection structure of the piezoresistive acceleration sensor, a rich frequency spectrum generated by metal collision impact is used as an excitation source, and a half-bridge output form is adopted through an appropriate external circuit to obtain a device model. The resonant frequency information of the state is obtained, and then the spectrum analysis is performed using the obtained original data, and then the theoretical analysis and the corresponding test data are combined to obtain the modal resonant frequency of the microstructure. The resonant frequencies of the modes include the different resonant frequencies of the same structure of the device in the sensitive direction and the non-sensitive direction. The invention not only provides a test method for the modal resonance frequency of the medium-high range acceleration sensor device, but also determines the first-order resonance frequency of different modes of the acceleration sensor, thereby obtaining the structural parameters of the microstructure processing and verifying the design of the structural size The correctness, and the correctness of analyzing the working state of the device. This test does not exclude the results of the full-bridge structure test, and is suitable for high-range piezoresistive, capacitive and other types of acceleration sensors and pressure sensors with a full-bridge structure.

不同敏感结构其共振频率具有不同的数学表达形式。图1是一种最简单的悬臂梁式加速度传感器的结构示意图,悬臂梁结构存在着挠曲、扭转等模态。图1中的数字1表示悬臂梁,数字2表示悬臂梁上的四个敏感电阻区域,数字3表示传感器的敏感法向方向,数字4表示传感器的非敏感横向方向。对于这种悬臂梁结构,敏感方向3的一阶挠曲形式的共振频率,即模态1的共振频率是:The resonant frequencies of different sensitive structures have different mathematical expressions. Figure 1 is a schematic diagram of the structure of the simplest cantilever beam acceleration sensor. The cantilever beam structure has modes such as deflection and torsion. Number 1 in Figure 1 indicates the cantilever beam, number 2 indicates the four sensitive resistive areas on the cantilever beam, number 3 indicates the sensitive normal direction of the sensor, and number 4 indicates the non-sensitive lateral direction of the sensor. For this cantilever beam structure, the resonant frequency of the first-order deflection form in sensitive direction 3, that is, the resonant frequency of mode 1, is:

ff == 1.0151.015 22 ππ kk mm == 0.1620.162 hh LL 22 EE. ρρ ,,

其中,k为悬臂梁的法向弹性系数,m为悬臂梁的有效质量,h为悬臂梁的厚度,L为长度,E和ρ分别是硅的杨氏模量和密度。where k is the normal elastic coefficient of the cantilever beam, m is the effective mass of the cantilever beam, h is the thickness of the cantilever beam, L is the length, E and ρ are the Young’s modulus and density of silicon, respectively.

而非敏感横向方向4的一阶挠曲共振频率,即模态2的共振频率为:The first-order flexural resonant frequency of the insensitive transverse direction 4, that is, the resonant frequency of mode 2 is:

ff trtr == 1.0151.015 22 ππ kk trtr mm == 0.1620.162 ww LL 22 EE. ρρ

式中,ktr为悬臂梁横向弹性系数,w为悬臂梁的宽度。因为,宽度w要远大于厚度h,也就是说,悬臂梁横向共振频率ftr要远比敏感方向的共振频率f高很多,因此,悬臂梁横向共振频率波和高阶频率波不容易激发出来;尤其是全桥结构的输出形式,在某种程度上从电学和力学上会抑制高阶频率的出现。In the formula, k tr is the transverse elastic coefficient of the cantilever beam, and w is the width of the cantilever beam. Because the width w is much larger than the thickness h, that is to say, the transverse resonance frequency ftr of the cantilever beam is much higher than the resonance frequency f in the sensitive direction, so the transverse resonance frequency wave and high-order frequency wave of the cantilever beam are not easily excited ; Especially the output form of the full-bridge structure, to some extent, will suppress the appearance of high-order frequencies electrically and mechanically.

压阻加速度传感器由四个敏感电阻构成,加速度传感器的四个敏感电阻和相应的放大电路连接方式如图2和图3所示,其中电压(通常为5V)是加在由敏感电阻组成的惠斯通电桥上。图2是加速度传感器和运算放大器以全桥信号连接输出的示意图。在全桥连接中,将两对同侧敏感电阻的中间输出分别连接到运算放大器的两个输入端。针对全桥敏感结构对振动冲击具有共模抑制作用,尤其对高阶模态有一定的抑制作用。因此,在保持原有加速度传感器的全桥结构基础上,在电路上采用半桥输出形式用来获取敏感结构的输出特性。图3是传感器和运算放大器以半桥形式连接的输出示意图。在半桥输出中,四个敏感电阻与运算放大器的连接同全桥形式相同,只是将连接到运算放大器的两个输入端中的一个输入端与地相连接,以构成半桥输出。这样,实际上就只有半个桥路的信号输入给运算放大器,也就是相当于传感器只有半个桥路在工作。这样的结果是半桥输出的信号幅度会损失一半,由于传感器敏感方向的输出波形的特性可以由振动和冲击所带来的器件响应会充分体现出来,不会受到抑制。此方法并不排除全桥结构能够获取模态共振频率的途径,只是通过半桥形式更容易观察到传感器固有波形特征和获取振动模态的共振频率,是一种有效的方法。The piezoresistive acceleration sensor is composed of four sensitive resistors. The four sensitive resistors of the acceleration sensor and the corresponding amplifying circuit are connected as shown in Figure 2 and Figure 3, where the voltage (usually 5V) is applied to the sensitive resistor composed of sensitive resistors. on Stone Bridge. Fig. 2 is a schematic diagram of the output of the acceleration sensor and the operational amplifier connected with a full-bridge signal. In a full-bridge connection, connect the middle outputs of the two pairs of same-side sense resistors to the two inputs of an op amp. For the sensitive structure of the full bridge, it has a common-mode suppression effect on vibration and shock, especially for high-order modes. Therefore, on the basis of maintaining the full-bridge structure of the original acceleration sensor, a half-bridge output form is used to obtain the output characteristics of the sensitive structure on the circuit. Figure 3 is a schematic diagram of the output of a sensor and an operational amplifier connected in a half-bridge form. In the half-bridge output, the connection between the four sensitive resistors and the operational amplifier is the same as that of the full-bridge, except that one of the two input terminals connected to the operational amplifier is connected to the ground to form a half-bridge output. In this way, in fact, only half of the bridge signal is input to the operational amplifier, which means that only half of the bridge is working in the sensor. The result of this is that the signal amplitude output by the half bridge will be lost by half, because the characteristics of the output waveform in the sensitive direction of the sensor can be fully reflected by the device response caused by vibration and shock, and will not be suppressed. This method does not exclude the way that the full-bridge structure can obtain the modal resonance frequency, but it is easier to observe the natural waveform characteristics of the sensor and obtain the resonance frequency of the vibration mode through the half-bridge form, which is an effective method.

在本发明中,利用一个金属杆在下落时与地面上的金属钢砧相互碰撞用来产生高加速度和高频率成份波的激发源,金属杆的碰撞端端面首先被减速,然后向上加速。碰撞端端面发生速度变化并产生应力波(固体中的声波),应力波向金属杆的另一端传播。当t=L/C时(L是金属杆的长度,C是金属杆中的声速),声波传到金属杆的传感器端。如果传感器与金属杆直接刚性连接,声波就能完全传递给传感器。In the present invention, a metal rod collides with a metal steel anvil on the ground as an excitation source for generating high-acceleration and high-frequency component waves when falling. The collision end face of the metal rod is first decelerated and then accelerated upwards. The velocity change of the colliding end face produces a stress wave (sound wave in a solid), which propagates to the other end of the metal rod. When t=L/C (L is the length of the metal rod, C is the speed of sound in the metal rod), the sound wave travels to the sensor end of the metal rod. If the sensor is rigidly connected directly to the metal rod, the sound waves are fully transmitted to the sensor.

图4是器件的3种安装示意。顺着管脚方向(图中y方向)即为加速度传感器的敏感方向。图4(a)是当安装的器件管脚12方向与金属杆10的轴向一致时,即沿重力加速度方向y方向,在金属杆自由下落与金属砧碰撞就记录了加速度传感器在敏感方向的输出;同样,图4(b)是当管脚12方向与金属杆10垂直时,就获得了器件在非敏感方向,即横向方向(x方向)的输出。图4(c)是器件安装在金属杆顶端非敏感z方向的示意图;图4(d)表示器件的坐标。Figure 4 is a schematic diagram of three installations of the device. Along the pin direction (y direction in the figure) is the sensitive direction of the acceleration sensor. Figure 4(a) is when the direction of the installed device pin 12 is consistent with the axial direction of the metal rod 10, that is, along the y direction of the gravitational acceleration direction, when the metal rod falls freely and collides with the metal anvil, the acceleration sensor in the sensitive direction is recorded. Output; Similarly, Fig. 4(b) is when the direction of the pin 12 is perpendicular to the metal rod 10, the output of the device in the non-sensitive direction, that is, the lateral direction (x direction), is obtained. Figure 4(c) is a schematic diagram of the device installed in the non-sensitive z direction on the top of the metal rod; Figure 4(d) shows the coordinates of the device.

整个试验装置简图如5所示。实验中,将传感器以一定的方式固定在金属杆的尾端。金属砧碰撞过程中产生应变波,应变波将沿着金属杆传递给加速度传感器,加速度传感器记录这一碰撞过程。最终对数据进行富丽叶变换分析,得到器件输出的功率谱,即幅值平方与频率的关系,从频谱的峰位上即可判断,从中就可以获得所需要器件模态和相应的共振频率。A schematic diagram of the entire test setup is shown in Figure 5. In the experiment, the sensor is fixed on the end of the metal rod in a certain way. A strain wave is generated during the collision of the metal anvil, and the strain wave will be transmitted along the metal rod to the acceleration sensor, and the acceleration sensor will record the collision process. Finally, the Fourier transform analysis is performed on the data to obtain the power spectrum of the device output, that is, the relationship between the square of the amplitude and the frequency, which can be judged from the peak position of the spectrum, from which the required device mode and corresponding resonance frequency can be obtained.

具体实施步骤:Specific implementation steps:

(1)加速度传感器的安装、连接总体布局:(1) The overall layout of the installation and connection of the acceleration sensor:

首先,将被测试的压阻加速度传感器按照图4所示的三种安装方式中的一种安装,利用双面胶或者502胶将加速度传感器11安装固定在一定长度和直径的金属铝杆10的尾端上。然后,然后将加速度传感器与放大电路5连接,构成全桥或者半桥形式;按照图2连接就为全桥输出形式,按照图3的连接就为半桥输出方式。最后是放大电路5与计算机数据采集系统18连接,总体布局如图5所示意。启动计算机和相应的控制数据采集系统的软件为Topview400,开启相应的电源使器件和运算放大器以及计算机处于正常工作状态。First, the piezoresistive acceleration sensor to be tested is installed according to one of the three installation methods shown in Figure 4, and the acceleration sensor 11 is installed and fixed on the metal aluminum rod 10 of a certain length and diameter by using double-sided adhesive tape or 502 adhesive. on the tail end. Then, the acceleration sensor is connected with the amplifying circuit 5 to form a full bridge or a half bridge; the connection according to FIG. 2 is the full bridge output form, and the connection according to FIG. 3 is the half bridge output mode. Finally, the amplifying circuit 5 is connected to the computer data acquisition system 18, and the overall layout is shown in FIG. 5 . Start the computer and the corresponding software for controlling the data acquisition system is Topview400, turn on the corresponding power supply to make the device, operational amplifier and computer in normal working condition.

(2)实验过程:(2) Experimental process:

实验中,按照图5将固定加速度传感器的金属铝杆10从一定高度自由落下冲击碰撞一个固定在地面上的金属砧17。金属杆和地面上的金属钢砧碰撞冲击产生较高的加速度和频率丰富的激励信号,激发的高频波中含有频率与加速度传感器共振频率一致的波,这样就可以将器件在敏感方向和横向方向不同模态的共振波激发出来,以此获得加速度传感器在敏感方向和非敏感横向方向不同模态下的共振频率信息。图6和图8分别是加速度传感器在敏感方向和横向冲击下输出电压信号幅值与时间的关系。In the experiment, according to FIG. 5 , the metal aluminum rod 10 on which the acceleration sensor was fixed was dropped freely from a certain height and impacted against a metal anvil 17 fixed on the ground. The impact of the collision between the metal rod and the metal steel anvil on the ground produces high acceleration and frequency-rich excitation signals. The excited high-frequency waves contain waves with the same frequency as the resonance frequency of the acceleration sensor, so that the device can be adjusted in different directions in the sensitive direction and the lateral direction. The resonant wave of the mode is excited, so as to obtain the resonant frequency information of the acceleration sensor in different modes in the sensitive direction and the non-sensitive lateral direction. Figure 6 and Figure 8 are the relationship between the output voltage signal amplitude and time of the acceleration sensor under the sensitive direction and lateral impact respectively.

试验中金属钢砧的尺寸为:长29.8cm,宽26.7cm,高19.2cm;金属铝杆长为1m、直径1.5cm;传感器13(或者14位置)安装固定在金属铝杆的尾端,传感器所产生的小信号通过细软电缆7与运算放大器5连接,经过放大的信号又通过电缆线与具有数据采集功能的计算机18连接,碰撞过程产生的波形显示于计算机屏幕上。The size of the metal steel anvil in the test is: length 29.8cm, width 26.7cm, height 19.2cm; metal aluminum rod length 1m, diameter 1.5cm; sensor 13 (or position 14) is installed and fixed on the tail end of the metal aluminum rod, the sensor The generated small signal is connected to the operational amplifier 5 through the thin flexible cable 7, and the amplified signal is connected to the computer 18 with data acquisition function through the cable, and the waveform generated during the collision process is displayed on the computer screen.

(3)数据采集和分析:(3) Data collection and analysis:

金属碰撞过程中产生应变波,应变波将沿着金属铝杆传递给加速度传感器,当相互碰撞产生的应力波高于数据采集系统设定的阈值电平时,计算机的数据采集系统将开始自动记录输出的电压波形。Strain waves are generated during the metal collision process, and the strain waves will be transmitted to the acceleration sensor along the metal aluminum rod. When the stress waves generated by mutual collision are higher than the threshold level set by the data acquisition system, the computer data acquisition system will start to automatically record the output. voltage waveform.

图6和图8分别是利用计算机数据采集系统得到的加速度传感器在敏感方向和横向冲击下输出电压信号幅值与时间的原始数据关系。这一原始数据是输出电压信号幅值与时间的关系,即是时域上的对应关系,其中,电压信号幅值的大小直接对应加速度的大小。为了获得相应频率和输出特性的关系,还需要将数据转换。即利用数据采集系统中的数据分析功能,将得到的原始数据利用富丽叶变换分析方式对数据进行分析,即得到频域上的输出强度和频率的对应关系,也就是得到功率频谱,图7和图9分别是图6和图8经过富丽叶变换后得到的功率频谱,从功率频率上分析可以发现明显对应的不同频率位置的波强度等信息,获得最终加速度传感器模态共振频率的信息。Figure 6 and Figure 8 are the original data relationship between the output voltage signal amplitude and time of the acceleration sensor under the sensitive direction and lateral impact obtained by the computer data acquisition system. This original data is the relationship between the amplitude of the output voltage signal and time, that is, the corresponding relationship in the time domain, where the magnitude of the voltage signal directly corresponds to the magnitude of the acceleration. In order to obtain the relationship between the corresponding frequency and output characteristics, it is also necessary to convert the data. That is to use the data analysis function in the data acquisition system to analyze the original data obtained by using the Fourier transform analysis method to obtain the corresponding relationship between the output intensity and frequency in the frequency domain, that is, to obtain the power spectrum, as shown in Figure 7 and Figure 9 is the power spectrum obtained after the Fourier transform of Figure 6 and Figure 8, respectively. From the analysis of the power frequency, it can be found that the wave intensity and other information corresponding to different frequency positions are obviously corresponding, and the information of the final modal resonance frequency of the acceleration sensor can be obtained.

当敏感方向与加速度方向平行时,即管脚方向和金属杆的轴向一致时(如图4(a)所示),图6所示记录了加速度传感器在敏感方向的输出。为了验证输出结果的正确形,可以将该器件在横向放置进行安装测试,当加速度传感器的管脚方向与金属杆轴向垂直时(图中4(b)所示),图8所示记录了加速度传感器横向方向的输出,然后对数据进行富丽叶变换分析,得到器件输出的功率谱,即幅值平方与频率的关系,从频谱的峰位上即可判断分析加速度传感器相应的模态共振频率。When the sensitive direction is parallel to the acceleration direction, that is, when the pin direction is consistent with the axial direction of the metal rod (as shown in Figure 4(a)), the output of the acceleration sensor in the sensitive direction is recorded as shown in Figure 6. In order to verify the correct shape of the output results, the device can be placed in the horizontal direction for installation testing. When the pin direction of the acceleration sensor is perpendicular to the axial direction of the metal rod (as shown in Figure 4(b)), the record shown in Figure 8 The output of the acceleration sensor in the lateral direction, and then perform Fourier transform analysis on the data to obtain the power spectrum of the device output, that is, the relationship between the square of the amplitude and the frequency, and the corresponding modal resonance frequency of the acceleration sensor can be judged and analyzed from the peak position of the spectrum .

综上所述,本发明所述的压阻加速度传感器的模态共振频率的半桥测试方法,其特征在于测试步骤是:In summary, the half-bridge test method of the modal resonance frequency of the piezoresistive acceleration sensor of the present invention is characterized in that the test steps are:

a.将被测试的压阻加速度传感器按照下述三种安装方式中的任一种安装在金属铝杆的尾端上:a. Install the tested piezoresistive acceleration sensor on the tail end of the metal aluminum rod according to any of the following three installation methods:

(1)加速度传感器的管脚方向与金属杆的轴向一致(敏感方向);(1) The pin direction of the acceleration sensor is consistent with the axial direction of the metal rod (sensitive direction);

(2)加速度传感器的管脚方向与金属杆的轴向垂直(非敏感方向);(2) The pin direction of the acceleration sensor is perpendicular to the axial direction of the metal rod (non-sensitive direction);

(3)加速度传感器水平放置安装在金属杆顶端的非敏感方向;(3) The acceleration sensor is placed horizontally and installed in the non-sensitive direction on the top of the metal rod;

b.然后,将加速度传感器与运算放大器连接,构成半桥输出形式,在所描述半桥输出中,四个敏感电阻与运算放大器的连接与全桥输出时相同,只是连接到运算放大器的两个输入端的一个输入端与地相连接;b. Then, connect the acceleration sensor with the operational amplifier to form a half-bridge output form. In the described half-bridge output, the connection of the four sensitive resistors to the operational amplifier is the same as that of the full-bridge output, except that they are connected to two of the operational amplifiers. One of the input terminals is connected to the ground;

c.将步骤a安装有加速度传感器的金属铝杆自由落下冲击碰撞固定在地面上的金属钢砧,产生频率丰富的激励信号;c. The metal aluminum rod installed with the acceleration sensor in step a freely falls and impacts the metal steel anvil fixed on the ground to generate a frequency-rich excitation signal;

d.步骤c所述的由加速度传感器产生的激励信号,通过电缆与运算放大器连接,经放大的信号通过电缆线与计算机连接,由计算机的数据采集系统自动记录输出的电压波形,通过富丽叶变换分析,得到输出的功率谱,获得所需加速度传感器模态和相应的共振频率。d. the excitation signal produced by the acceleration sensor described in step c is connected with the operational amplifier through the cable, and the amplified signal is connected with the computer through the cable, and the voltage waveform of the output is automatically recorded by the data acquisition system of the computer, and is passed through the Fourier transform Analysis, the output power spectrum is obtained, and the required acceleration sensor mode and corresponding resonance frequency are obtained.

本发明所述的压阻加速度传感器的量程为大于2000g的中高量程,通过确定加速度传感器不同模态的一阶共振频率,还可以获取微结构加工制造的结构参数,验证结构尺寸设计的正确性,可用来分析器件工作状态。测试方法适合于具有全桥结构的高量程压阻、电容等类型的加速度传感器、压力传感器等。The measurement range of the piezoresistive acceleration sensor described in the present invention is a medium-to-high range greater than 2000g. By determining the first-order resonance frequency of different modes of the acceleration sensor, the structural parameters of the microstructure processing and manufacturing can also be obtained to verify the correctness of the structural size design. It can be used to analyze the working status of the device. The test method is suitable for high-range piezoresistive, capacitive and other types of acceleration sensors and pressure sensors with a full-bridge structure.

附图说明Description of drawings

图1.一种悬臂梁式加速度传感器的结构示意图;1表示悬臂梁,2表示悬臂梁上的四个敏感电阻区域,外接连线没有画出,3表示传感器的敏感法向方向,4表示传感器的非敏感横向方向。Figure 1. Schematic diagram of the structure of a cantilever beam acceleration sensor; 1 indicates the cantilever beam, 2 indicates the four sensitive resistance areas on the cantilever beam, the external connection line is not drawn, 3 indicates the sensitive normal direction of the sensor, and 4 indicates the sensor insensitive to landscape orientation.

图2.传感器的全桥连接方式示意图;5是运算放大器,6是信号输出端,7是金属线连接,8是金属线连接点,9表示接地,Vdd为施加在运算放大器上的电源电压。Figure 2. Schematic diagram of the full bridge connection mode of the sensor; 5 is the operational amplifier, 6 is the signal output terminal, 7 is the metal wire connection, 8 is the metal wire connection point, 9 is the ground, and Vdd is the power supply voltage applied to the operational amplifier.

图3.传感器的半桥连接方式示意图(各数字代表与图2同)。Figure 3. Schematic diagram of the half-bridge connection mode of the sensor (each figure represents the same as Figure 2).

图4.器件的三种安装方式,图中金属铝杆10和加速度传感器11均是非比例的示意,图4a,器件安装在金属杆侧壁,器件的敏感y方向安装,管脚12方向与金属杆平行;图4b,器件安装在金属杆侧壁敏感非敏感x方向,管脚方向与金属杆垂直;图4c,器件安装在金属杆顶端非敏感z方向的示意图;图4d,表示器件的坐标。Figure 4. Three installation methods of the device. In the figure, the metal aluminum rod 10 and the acceleration sensor 11 are non-scale schematic diagrams. In Figure 4a, the device is installed on the side wall of the metal rod, and the sensitive y direction of the device is installed. The direction of the pin 12 is in line with the metal The rods are parallel; Figure 4b, the device is mounted on the side wall of the metal rod in the sensitive and non-sensitive x direction, and the pin direction is perpendicular to the metal rod; Figure 4c, the schematic diagram of the device mounted on the top of the metal rod in the non-sensitive z direction; Figure 4d, showing the coordinates of the device .

图5.自由落杆冲击测试装置示意图,13表示器件敏感方向安装(旋转90度可以得到非敏感方向的一种安装),14表示非敏感方向的另外一种安装,15表示加速度方向,16表示金属杆和金属砧之间的高度差,17表示金属砧,18表示计算机数据采集系统。Figure 5. Schematic diagram of the free fall rod impact test device, 13 indicates the installation in the sensitive direction of the device (rotate 90 degrees to obtain an installation in the non-sensitive direction), 14 indicates another installation in the non-sensitive direction, 15 indicates the acceleration direction, and 16 indicates The height difference between the metal rod and the metal anvil, 17 represents the metal anvil, and 18 represents the computer data acquisition system.

图6.敏感方向安装在金属铝杆上量程为6000g的加速度传感器从5cm高度处自由落体的半桥输出波形。Figure 6. The half-bridge output waveform of an acceleration sensor with a measuring range of 6000g installed on a metal aluminum rod in the sensitive direction and falling freely from a height of 5cm.

图7.图6中传感器的半桥输出波的功率频谱(简称功率谱)(下半图)。Figure 7. The power spectrum (power spectrum for short) of the half-bridge output wave from the sensor in Figure 6 (bottom half).

图8.非敏感z方向安装在金属铝杆上量程为6000g的加速度传感器从5cm高度处自由落体的半桥输出波形。Figure 8. The half-bridge output waveform of an acceleration sensor with a range of 6000g installed on a metal aluminum rod in the non-sensitive z direction and falling freely from a height of 5cm.

图9.图8中传感器的半桥输出波的功率谱(下半图)。Figure 9. Power spectrum of the half-bridge output wave from the sensor in Figure 8 (bottom half).

具体实施方式Detailed ways

实施例1.敏感方向安装、量程为6000g的加速度传感器的模态共振频率Embodiment 1. The modal resonance frequency of an acceleration sensor installed in a sensitive direction and with a range of 6000g

针对量程为6000g压阻加速度传感器,由计算机软件Ansys进行理论计算分析,得到加速度传感器不同模态所对应的一阶共振频率。其中,敏感方向的一阶共振频率为24.1KHz,而横向的一阶共振频率为58.0KHz。For the piezoresistive acceleration sensor with a measuring range of 6000g, the computer software Ansys is used for theoretical calculation and analysis, and the first-order resonance frequency corresponding to different modes of the acceleration sensor is obtained. Among them, the first-order resonance frequency in the sensitive direction is 24.1KHz, and the first-order resonance frequency in the transverse direction is 58.0KHz.

按照图4(a)的方式,利用双面胶或502胶将器件在敏感方向安装固定在金属杆上,器件的四个管脚按照一定顺序连接电源的正极、负极和两个输出端以半桥形式输出(如图3所示),由运算放大器和相应的电阻电容构成的放大电路具有较宽的频带。然后将信号放大器的输出电缆线连接到计算机,启动计算机和相应的控制数据采集软件(Topview 400数据采集软件),取样频率不小于625KHz;从5cm高度处将金属铝杆自由释放与金属砧相互碰撞;相互碰撞后,产生的应力波高于数据采集系统设定的阈值电平时,计算机的数据采集系统将开始自动记录输出的电压波形。According to the method in Figure 4(a), use double-sided tape or 502 glue to install and fix the device on the metal rod in the sensitive direction. Bridge output (as shown in Figure 3), the amplifying circuit composed of operational amplifiers and corresponding resistors and capacitors has a wider frequency band. Then connect the output cable of the signal amplifier to the computer, start the computer and the corresponding control data acquisition software (Topview 400 data acquisition software), the sampling frequency is not less than 625KHz; release the metal aluminum rod freely and collide with the metal anvil from a height of 5cm ; After colliding with each other, when the generated stress wave is higher than the threshold level set by the data acquisition system, the data acquisition system of the computer will start to automatically record the output voltage waveform.

图6和图7是该加速度传感器在敏感方向输出波形示意图和相对应的功率频谱图。图6中,敏感方向的输出存在一个明显的主波,以及主波后的余波,余波中存在有规律的波形输出。通过富丽叶变换得到功率频谱图7,在图7的强度随频率的变化谱图中,可以发现在低于100KHz的频率,存在两个明显尖锐的峰,经确认分别是:敏感方向的一阶共振频率为24KHz,非敏感横向方向的一阶共振频率为58KHz,且敏感方向的一阶共振峰强度要比横向方向的一阶共振峰强度高,图中标出的是特征峰位;而100KHz到300KHz之间处有多个峰,但不是很明显,更高阶振动模态的共振频率需要通过理论计算核定,这里不予考虑。Fig. 6 and Fig. 7 are schematic diagrams of output waveforms of the acceleration sensor in the sensitive direction and corresponding power spectrum diagrams. In Figure 6, there is an obvious main wave in the output of the sensitive direction, and the aftermath after the main wave, and there is a regular waveform output in the aftermath. The power spectrum diagram 7 is obtained through the Fourier transform. In the spectrum diagram of the variation of intensity with frequency in Fig. 7, it can be found that there are two sharp peaks at frequencies below 100KHz, which are confirmed to be: the first order of the sensitive direction The resonance frequency is 24KHz, the first-order resonance frequency in the non-sensitive transverse direction is 58KHz, and the first-order formant intensity in the sensitive direction is higher than that in the transverse direction. The characteristic peaks are marked in the figure; while 100KHz to There are multiple peaks between 300KHz, but they are not very obvious. The resonant frequency of the higher order vibration mode needs to be verified by theoretical calculation, which will not be considered here.

实施例2.非敏感横向方向安装、量程为6000g的加速度传感器的模态共振频率Embodiment 2. The modal resonance frequency of an acceleration sensor installed in a non-sensitive lateral direction with a range of 6000g

步骤同例1,保持传感器的电路连接方式,只是把同一传感器按照图4(b)的非敏感方向安装在金属铝杆上。同样从5cm高度处将金属杆自由释放与金属砧相互碰撞;计算机的软件自动记录输出波形;通过富丽叶变换得到功率频谱。The steps are the same as Example 1, keep the circuit connection of the sensor, but install the same sensor on the metal aluminum rod according to the non-sensitive direction in Figure 4(b). Also from a height of 5cm, the metal rod is freely released and collides with the metal anvil; the computer software automatically records the output waveform; the power spectrum is obtained through Fourier transform.

图8和图9是该加速度传感器在非敏感横向安装下输出电压波形随时间的关系以及经过富丽叶变换后所对应的功率频谱图。图9中的输出强度和频率的关系谱图中,可以发现在低于100KHz的功率谱图中,存在两个明显尖锐的峰,即为共振峰,经确认,敏感方向的一阶共振频率为24KHz,非敏感横向方向的一阶共振频率为58KHz,结果同例1一致。但图6和图8比较,图8中非敏感方向安装碰撞的输出波形不存在明显的主碰撞波(半正弦输出波形);而图7和图9的功率(强度)谱比较中,图9中横向方向的共振峰(58KHz)比敏感方向共振峰(28KHz)强度要高,这也验证了该器件的测试结果的正确性。同样在100KHz到300KHz之间有峰值但不是很明显,也需要进一步通过理论计算标定出,这里不予考虑。Fig. 8 and Fig. 9 are the relationship of the output voltage waveform with time and the corresponding power spectrum after Fourier transform of the acceleration sensor under the non-sensitive lateral installation. In the spectrum diagram of the relationship between output intensity and frequency in Figure 9, it can be found that in the power spectrum diagram below 100KHz, there are two sharp peaks, which are resonance peaks. It is confirmed that the first-order resonance frequency in the sensitive direction is 24KHz, the first-order resonance frequency in the non-sensitive transverse direction is 58KHz, the result is consistent with Example 1. However, comparing Fig. 6 with Fig. 8, there is no obvious main collision wave (half-sine output waveform) in the output waveform of non-sensitive direction installation collision in Fig. 8; and in the comparison of power (intensity) spectrum between Fig. 7 and Fig. The resonant peak (58KHz) in the transverse direction is stronger than the resonant peak (28KHz) in the sensitive direction, which also verifies the correctness of the test results of the device. There is also a peak between 100KHz and 300KHz but it is not very obvious, and it needs to be further calibrated through theoretical calculations, which will not be considered here.

Claims (7)

1.压阻加速度传感器的模态共振频率的半桥测试方法,其特征在于保持压阻加速度传感器全桥电路连接结构的基础,利用金属碰撞冲击产生丰富的频谱作为激励源,通过外接电路,采用半桥输出形式,获取压阻加速度传感器模态共振频率的信息,通过计算机数据采集系统分析而获得器件的模态和相应的共振频率,测试步骤是:1. The half-bridge test method of the modal resonance frequency of the piezoresistive acceleration sensor is characterized in that it maintains the basis of the full-bridge circuit connection structure of the piezoresistive acceleration sensor, utilizes the rich frequency spectrum generated by the impact of metal collisions as the excitation source, and through an external circuit, adopts The half-bridge output form obtains the information of the modal resonance frequency of the piezoresistive acceleration sensor, and obtains the modal and corresponding resonance frequency of the device through the analysis of the computer data acquisition system. The test steps are: a.将被测试的压阻加速度传感器按照下述三种安装方式中的任一种安装在金属铝杆的尾端上:a. Install the tested piezoresistive acceleration sensor on the tail end of the metal aluminum rod according to any of the following three installation methods: (1)加速度传感器的管脚方向与金属铝杆的轴向一致;(1) The pin direction of the acceleration sensor is consistent with the axial direction of the metal aluminum rod; (2)加速度传感器的管脚方向与金属铝杆的轴向垂直;(2) The pin direction of the acceleration sensor is perpendicular to the axial direction of the metal aluminum rod; (3)加速度传感器水平放置安装在金属铝杆顶端的非敏感方向;(3) The acceleration sensor is placed horizontally and installed in the non-sensitive direction on the top of the metal aluminum rod; b.然后,将加速度传感器与运算放大器连接,构成半桥输出形式,在所描述半桥输出中,四个敏感电阻与运算放大器的连接与全桥输出时相同,只是连接到运算放大器的两个输入端的一个输入端与地相连接;b. Then, connect the acceleration sensor with the operational amplifier to form a half-bridge output form. In the described half-bridge output, the connection of the four sensitive resistors to the operational amplifier is the same as that of the full-bridge output, except that they are connected to two of the operational amplifiers. One of the input terminals is connected to the ground; c.将步骤a安装有加速度传感器的金属铝杆自由落下冲击碰撞固定在地面上的金属钢砧,产生频率丰富的激励信号;c. The metal aluminum rod installed with the acceleration sensor in step a freely falls and impacts the metal steel anvil fixed on the ground to generate a frequency-rich excitation signal; d.步骤c所述的由加速度传感器产生的激励信号,通过电缆与运算放大器连接,经放大的信号通过电缆线与计算机连接,由计算机的数据采集系统自动记录输出的电压波形,通过傅里叶变换分析,得到输出的功率谱,获得所需加速度传感器模态和相应的共振频率。d. the excitation signal produced by the acceleration sensor described in step c is connected with the operational amplifier through a cable, and the amplified signal is connected with a computer through a cable, and the voltage waveform of the output is automatically recorded by the data acquisition system of the computer, and is passed through Fourier Transform analysis, get the output power spectrum, and obtain the required acceleration sensor mode and corresponding resonance frequency. 2.按权利要求1所述的压阻加速度传感器的模态共振频率的半桥测试方法,其特征在于所述的模态共振频率包括加速度传感器在敏感方向和非敏感方向的同一结构的不同共振频率。2. by the half-bridge test method of the modal resonance frequency of piezoresistive acceleration sensor according to claim 1, it is characterized in that described modal resonance frequency comprises the different resonances of the same structure of acceleration sensor in sensitive direction and non-sensitive direction frequency. 3.按权利要求1所述的压阻加速度传感器的模态共振频率的半桥测试方法,其特征在于被测试的压阻加速度传感器是用双面胶或502胶安装固定在金属铝杆的尾端上。3. by the half-bridge test method of the modal resonance frequency of the piezoresistive acceleration sensor claimed in claim 1, it is characterized in that the tested piezoresistive acceleration sensor is installed and fixed on the tail of the metal aluminum rod with double-sided tape or 502 glue serve. 4.按权利要求1所述的压阻加速度传感器的模态共振频率的半桥测试方法,其特征在于所述的金属铝杆长度为1m,直径为1.5cm。4. by the half bridge test method of the modal resonance frequency of piezoresistive acceleration sensor according to claim 1, it is characterized in that described metal aluminum rod length is 1m, and diameter is 1.5cm. 5.按权利要求1所述的压阻加速度传感器的模态共振频率的半桥测试方法,其特征在于所述的金属钢砧尺寸长为29.8cm,宽为26.7cm,高为19.2cm。5. by the half-bridge test method of the modal resonance frequency of piezoresistive acceleration sensor claimed in claim 1, it is characterized in that described metal steel anvil size is long 29.8cm, and width is 26.7cm, and height is 19.2cm. 6.按权利要求1所述的压阻加速度传感器的模态共振频率的半桥测试方法,其特征在于所述的计算机数据采集系统的软件为Topview 400。6. by the half-bridge test method of the modal resonance frequency of piezoresistive acceleration sensor claimed in claim 1, it is characterized in that the software of described computer data acquisition system is Topview 400. 7.按权利要求1所述的压阻加速度传感器的模态共振频率的半桥测试方法,其特征在于所述的压阻加速度传感器的量程大于2000g。7. by the half bridge test method of the modal resonance frequency of piezoresistive acceleration sensor according to claim 1, it is characterized in that the measuring range of described piezoresistive acceleration sensor is greater than 2000g.
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