CN101539366A - Vacuum heat-insulation energy-saving ceramic kiln - Google Patents
Vacuum heat-insulation energy-saving ceramic kiln Download PDFInfo
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- CN101539366A CN101539366A CN200910115215A CN200910115215A CN101539366A CN 101539366 A CN101539366 A CN 101539366A CN 200910115215 A CN200910115215 A CN 200910115215A CN 200910115215 A CN200910115215 A CN 200910115215A CN 101539366 A CN101539366 A CN 101539366A
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Abstract
The invention relates to a vacuum heat-insulation energy-saving ceramic kiln, comprising a kiln body, a kiln door arranged at the front side of the kiln body, a heating system and a temperature control device; and the vacuum heat-insulation energy-saving ceramic kiln is characterized in that the kiln body consists of a panel (6), a vacuum heat-insulation plate (1), a heat-insulation cotton (2), a firebrick (4) and a fireproof cotton (5) sequentially from outside to inside. The vacuum heat-insulation energy-saving ceramic kiln adopts a vacuum heat-insulation technology to carry out heat insulation on the external surface of the kiln body of the ceramic kiln, thus greatly reducing the temperature of the external surface of the kiln, shortening the sintering time simultaneously, optimizing the indoor environment and saving the energy resource by about 30%.
Description
Technical field
The present invention relates to ceramic heat power engineering field, be specifically related to a kind of vacuum heat-insulation energy-saving ceramic kiln.
Background technology
The ceramic kiln of Shi Yonging all is to have adopted general insulation of furnace wall material in the market, its kiln body case temperature is general all between the 8%-10% of kiln temperature, that is to say, firing temperature is at 1300 ℃ in the kiln, skin temperature is at 85 ℃-130 ℃ so, and the insulation of furnace wall material is simultaneously also in continuous consumes energy, so when reducing kiln body temperature degree, also reducing energy resource consumption, result of the test confirms, the skin temperature of every reduction by 1%, with the energy resource consumption of the 2.5-3.5% that is reduced, therefore existing ceramic kiln mainly exists heat insulation and preservation effect undesirable, the deficiency that energy resource consumption is big.
Summary of the invention
The purpose of this invention is to provide that a kind of skin temperature is low, appearance and size is little, the vacuum heat-insulation energy-saving ceramic kiln of good energy-conserving effect.
Technical solution of the present invention is: a kind of vacuum heat-insulation energy-saving ceramic kiln, comprise the kiln body, be located at wicket, heating system and the attemperating unit of kiln body front side, it is characterized in that described kiln body constitutes insulating by panel, vacuum insulation panel, heat insulation foam, refractory brick, fire-resistant cotton from outside to inside successively.
The same employing of described wicket is followed successively by the insulating of panel, vacuum insulation panel, heat insulation foam, refractory brick, fire-resistant cotton from outside to inside.
The present invention is by being applied to vacuum insulation panel furnace stove body, result of the test shows, compare with general ceramic kiln, its skin temperature: outdoor temperature+10 ℃=actual temperature, and general skin temperature is 10 times of the front, also reduced simultaneously the appearance and size of kiln, its monolateral kiln body thickness reduces 1/4; Further beneficial effect is because of heat-insulating property increases substantially, and brings the minimizing of firing time about 1/8, and promptly needing originally only needs 7 hours now with 8 hours firing times, along with the firing time minimizing, and the energy resource consumption of having saved 1 hour equally.By the advantage of above-mentioned three aspects, the novel kiln of this vacuum heat-insulation compares with old-fashioned kiln that to save the energy about 28%, and the kiln shell volume reduces 30%.Outward appearance will be more more smooth than old-fashioned.On manufacturing cost, compare, though can increase (about 10%) along with the reduction that the energy uses, uses and just can regain in 1-3 month with old-fashioned kiln.
Description of drawings
Fig. 1 is a perspective view of the present invention;
Fig. 2 is a kiln body insulating structural representation of the present invention;
Fig. 3 is that a kind of small dimension kiln A-A of one of embodiment of the present invention is to the vacuum insulation panel scheme of installation;
Fig. 4 is that a kind of big specification kiln A-A of embodiment of the present invention is to the vacuum insulation panel scheme of installation;
Fig. 5 is that the big specification kiln A-A of another kind of structure of embodiment of the present invention is to the vacuum insulation panel scheme of installation;
Fig. 6 is the outline dimensional drawing of the big specification kiln of the present invention vacuum insulation panel;
Fig. 7 is the vertical view of Fig. 6.
The specific embodiment
For the small dimension kiln, its vacuum insulation panel is installed as shown in Figure 3: each face of kiln body adopts en-block construction, and its vacuum insulation panel 1 cavity inside is provided with strengthens gusset 7, and vacuum insulation panel 1 is 8 fixing in the position by bolt, is installed in framework 3 thickness space.
For big specification kiln, its vacuum insulation panel is installed as shown in Figure 4: vacuum insulation panel is that vacuum insulation panel 1 snapping of polylith same size combines, and every vacuum insulation panel 1 all is provided with installing hole 9, in vacuum insulation panel 1 is wrapped in framework 3.
For big specification kiln, its vacuum insulation panel can also have mounting structure as shown in Figure 5: the outside of the medial surface of vacuum insulation panel 1 and heat insulation foam 2 is not adjacent to, and leaves the space, forms water conservancy diversion layer 10.This kind mounting structure is convenient to extract the hot-air in the water conservancy diversion layer 10 out utilization once more.
For the combined type vacuum insulation panel, as Fig. 6, shown in Figure 7, the appearance and size decision design of vacuum insulation panel 1 is: width is 270 millimeters, and the snapping head length degree of both sides is 30 millimeters, and length is decided on the size of kiln body.
Claims (9)
1, a kind of vacuum heat-insulation energy-saving ceramic kiln, comprise the kiln body, be located at wicket, heating system and the attemperating unit of kiln body front side, it is characterized in that described kiln body constitutes insulating by panel (6), vacuum insulation panel (1), heat insulation foam (2), refractory brick (4), fire-resistant cotton (5) from outside to inside successively.
2,, it is characterized in that described wicket constitutes insulating by panel (6), vacuum insulation panel (1), heat insulation foam (2), refractory brick (4), fire-resistant cotton (5) from outside to inside successively according to the described vacuum heat-insulation energy-saving ceramic kiln of claim 1.
3, according to claim 1 or 2 described vacuum heat-insulation energy-saving ceramic kilns, it is characterized in that described vacuum insulation panel (1) thickness is 40 millimeters, heat insulation foam (2) thickness is 20 millimeters, and refractory brick (4) thickness is 120 millimeters, and fire-resistant cotton (5) thickness is 50 millimeters.
4,, it is characterized in that described vacuum insulation panel (1) is that a monoblock cavity inside is provided with the vacuum insulation panel of strengthening gusset (7) according to claim 1 or 2 described vacuum heat-insulation energy-saving ceramic kilns.
5,, it is characterized in that described vacuum insulation panel (1) is mounted in framework (3) thickness space according to the described vacuum heat-insulation energy-saving ceramic kiln of claim 4.
6,, it is characterized in that described vacuum insulation panel (1) combines for the vacuum insulation panel snapping of same size according to claim 1 or 2 described vacuum heat-insulation energy-saving ceramic kilns.
7,, it is characterized in that the inboard of described vacuum insulation panel (1) is provided with water conservancy diversion layer (10) according to the described vacuum heat-insulation energy-saving ceramic kiln of claim 6.
8, according to the described vacuum heat-insulation energy-saving ceramic kiln of claim 6, the width that it is characterized in that described vacuum insulation panel (1) is 270 millimeters, and the snapping head length degree of both sides is 30 millimeters.
9, according to the described vacuum heat-insulation energy-saving ceramic kiln of claim 7, the width that it is characterized in that described vacuum insulation panel (1) is 270 millimeters, and the snapping head length degree of both sides is 30 millimeters.
Priority Applications (1)
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CN200910115215A CN101539366A (en) | 2009-04-18 | 2009-04-18 | Vacuum heat-insulation energy-saving ceramic kiln |
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CN200910115215A CN101539366A (en) | 2009-04-18 | 2009-04-18 | Vacuum heat-insulation energy-saving ceramic kiln |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103335519A (en) * | 2013-06-05 | 2013-10-02 | 陈仲礼 | Energy-saving and environment-friendly ceramic kiln |
CN105361720A (en) * | 2015-11-26 | 2016-03-02 | 重庆昊江耐火材料有限责任公司 | Vehicular heat-insulation oven |
CN105361722A (en) * | 2015-11-26 | 2016-03-02 | 重庆昊江耐火材料有限责任公司 | Detachable compartment oven |
CN105395084A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Compartment oven capable of improving heat insulation effect |
CN105395085A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Detachable vehicle-mounted oven |
CN105395082A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Oven capable of improving thermal insulation effect |
CN105395088A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Carriage oven device |
CN105395089A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Carriage thermal insulation oven |
CN105395083A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Vehicle-mounted oven device |
CN105395087A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Oven structure |
CN105395086A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Oven device |
CN105411413A (en) * | 2015-11-26 | 2016-03-23 | 重庆昊江耐火材料有限责任公司 | Heat-insulation oven structure |
CN105496222A (en) * | 2015-11-26 | 2016-04-20 | 重庆昊江耐火材料有限责任公司 | Baking oven |
-
2009
- 2009-04-18 CN CN200910115215A patent/CN101539366A/en active Pending
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103335519A (en) * | 2013-06-05 | 2013-10-02 | 陈仲礼 | Energy-saving and environment-friendly ceramic kiln |
CN105361720A (en) * | 2015-11-26 | 2016-03-02 | 重庆昊江耐火材料有限责任公司 | Vehicular heat-insulation oven |
CN105361722A (en) * | 2015-11-26 | 2016-03-02 | 重庆昊江耐火材料有限责任公司 | Detachable compartment oven |
CN105395084A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Compartment oven capable of improving heat insulation effect |
CN105395085A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Detachable vehicle-mounted oven |
CN105395082A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Oven capable of improving thermal insulation effect |
CN105395088A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Carriage oven device |
CN105395089A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Carriage thermal insulation oven |
CN105395083A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Vehicle-mounted oven device |
CN105395087A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Oven structure |
CN105395086A (en) * | 2015-11-26 | 2016-03-16 | 重庆昊江耐火材料有限责任公司 | Oven device |
CN105411413A (en) * | 2015-11-26 | 2016-03-23 | 重庆昊江耐火材料有限责任公司 | Heat-insulation oven structure |
CN105496222A (en) * | 2015-11-26 | 2016-04-20 | 重庆昊江耐火材料有限责任公司 | Baking oven |
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Open date: 20090923 |