CN101533710A - Preparation method of ultrahigh power multilayer composite membrane capacitor - Google Patents
Preparation method of ultrahigh power multilayer composite membrane capacitor Download PDFInfo
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- CN101533710A CN101533710A CN200810017673A CN200810017673A CN101533710A CN 101533710 A CN101533710 A CN 101533710A CN 200810017673 A CN200810017673 A CN 200810017673A CN 200810017673 A CN200810017673 A CN 200810017673A CN 101533710 A CN101533710 A CN 101533710A
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Abstract
The invention relates to a preparation method of a multilayer composite membrane capacitor, comprising the following steps of: firstly preparing ceramic powder doped with barium titanate, then preparing alkali metal low-temperature electrocondutive slurry, preparing a multilayer membrane, carrying out pretreatment and isostatic pressing, finally connecting a plurality of multilayer membrane blocks and forming an ultrahigh power multilayer composite membrane capacitor. The multilayer composite membrane capacitor adopts isostatic pressing technique, solves the technical problems of high cost and low qualification rate of the existing sheet-type multilayer ceramic capacitor when adopting sintering technique for preparation, has the advantages of high voltage, high power, low cost and the like, greatly improves the energy storage density of the ceramic capacitor and reduces the technique cost of the capacitor. The capacitor can be used in various fields which have high requirements for discharging power and voltage of the capacitor.
Description
Technical field
The present invention relates to a kind of preparation method of capacitor, be specifically related to a kind of preparation method of multilayer composite membrane capacitor.
Background technology
Along with electronic devices and components miniaturization, low cost, high performance demand, the base-metal inner-electrode chip multilayer ceramic capacitor also develops to big capacity, superthin layer direction.The base-metal inner-electrode chip multilayer ceramic capacitor is made of for three layers ceramic dielectric, interior electrode metal layer and termination electrode.But the ceramic capacitor of this structure need adopt the sintering process preparation, and general sintering range is between 1200-1300 ℃, and the low-temperature sintering temperature range is between 800-1000 ℃.For this reason, will solve the ceramic dielectric of different shrinkages and interior electrode metal inevitably how can layering after high temperature burns till, cracking, and promptly ceramic powder and metal electrode burn problem altogether.
Summary of the invention
The objective of the invention is to propose a kind of preparation method of ultrahigh power multilayer composite membrane capacitor, cost height when it has solved existing chip multilayer ceramic capacitor and adopts sintering process to prepare, the technical problem that qualification rate is low.
Technical solution of the present invention is:
A kind of preparation method of ultrahigh power multilayer composite membrane capacitor, it may further comprise the steps:
1] preparation doped barium titanate ceramics powder:
Adopt ultra-pure raw material and electron-grade water to make solvent, utilize liquid-phase precipitation method to prepare the doped barium titanate ceramics powder, add a spot of Kynoar in the preparation, the content of Kynoar is 2～3wt.%;
2] preparation alkali metal low-temperature conductive slurry;
3] multilayer film preparation:
Adopt silk-screen printing technique to prepare the multilayer film that dielectric layer/inner electrode layer replaces, every layer of employing of dielectric layer repeatedly printed, and each print thickness is about 5 μ m, individual layer printing four times; Inner electrode layer adopts single printed and formed for every layer, and behind every printing one dielectric layer/inner electrode layer, oven dry under certain condition continues another layer of printing then, each capacitor printing multilayer;
4] preliminary treatment:
After dielectric layer/interior electrode multilayer film prepares, carry out suitable corner and handle, slowly heating is volatilized the solvent in the dielectric slurry fully;
5] hydrostatic pressing:
Pretreated multilayer film block is placed special grinding tool, under 160 ℃, wait static pressure to handle, make the complete densification of multilayer film;
6] preparation ultrahigh power multilayer composite membrane capacitor:
Adopt traditional handicraft manufacturing terminal electrode, and, form ultrahigh power multilayer composite membrane capacitor a plurality of multilayer film block unit parallel connections.
Above-mentioned multilayer film block comprises dielectric layer/inner electrode layer of 100 layers.
Advantage of the present invention: this compound film capacitor has advantages such as high energy storage density, high pressure, high power, low cost.This multilayer composite membrane capacitor combines the high and high advantage of polymer film electric strength of high dielectric ceramic powder dielectric constant, has improved the energy storage density of ceramic capacitor greatly; And forming temperature is low, does not need the process of high temperature sintering, greatly reduces the technology cost of capacitor.This capacitor can be used in capacitor discharge power and the high various fields of voltage request.
Description of drawings
Fig. 1 is the structural representation of ultrahigh power multilayer composite membrane capacitor of the present invention, wherein: electrode in the 1-multilayer film block, 2-, 21-positive electrode metal level, 22-negative electrode metal level, 3-termination electrode, 4-dielectric layer.
Embodiment
Preparation process of the present invention:
At first, hybrid ceramic powder and polyvinylidene fluoride nanometer powder because Kynoar content is very low, and adds certain dimethyl formamide as the Kynoar solvent, make mixing more even.Adopt ball-milling technology that powder is evenly mixed, the Kynoar powder evenly is coated on the barium titanate powder surface, helps forming the composite membrane of homogeneous densification.After composite granule evenly mixes, add organic solvents such as terpinol, configuration dielectric medium slurry requires slurry tool stability and certain fluidity preferably, and various compositions all can volatilize under 160 ℃ fully in the mixed solvent, can not produce adverse influence to dielectric layer.
Then, preparation multilayer film.Owing to adopted pottery/organic composite material as dielectric material, so the shaping of capacitor does not need high-sintering process, the interior electrode and the termination electrode of multilayer film capacitor can adopt the alkali metal low-temperature conductive slurry, and electrode slurry requires solidified forming under lower temperature (160 ℃).Compare with common barium titanate condenser, this compound film capacitor does not need to use the conductive noble metal material, and lower to the contraction matching performance requirement of electrocondution slurry, greatly reduces the cost of capacitor.Adopt silk-screen printing technique to prepare the multilayer film that dielectric layer/inner electrode layer replaces, medium thickness is 20 μ m, and electric strength reaches〉2000V, every layer of employing of dielectric layer repeatedly printed, each print thickness is about 5 μ m, and individual layer printing four times prevents the appearance of macroporosity.Electrode layer requires relatively low, and every layer is adopted single printed and formed, and interior electrode structure can adopt general high voltage ceramic multilayer membrane capacitance method for designing.Behind every printing one dielectric layer/interior electrode, oven dry under certain condition continues another layer of printing then, 100 layers of each capacitor printings.This multilayer film capacitor can adopt the large tracts of land design, and deielectric-coating is of a size of selects 10cm * 10cm for use.
Then, carry out preliminary treatment, hydrostatic pressing technology.After dielectric layer/interior electrode multilayer film prepares, carry out suitable corner and handle, slowly heating is volatilized the solvent in the dielectric slurry fully.Rationally the control pretreating process prevents that multilayer film from forming crackle; It is lower that pretreatment temperature requires, and prevents that polyvinylidene fluoride material from can send out or decompose.Pretreated multilayer film block is placed special grinding tool, under 160 ℃, wait static pressure to handle, make the complete densification of multilayer film, improve its electric strength greatly; And under isobaric condition, Kynoar solidifies, and makes the multilayer film block form higher intensity.
At last, manufacturing terminal electrode, a plurality of multilayer film blocks in parallel unit.Static pressure such as process are handled the back and are formed full densification, flawless multilayer film block unit, have higher dielectric constant (5000) and electric strength (2000V/20 μ m).Adopt traditional handicraft manufacturing terminal electrode, and, form ultrahigh power multilayer composite membrane capacitor a plurality of multilayer film block unit parallel connections.
The principle of the invention:
The present invention is main dielectric material with high dielectric high-voltage capacitor doped barium titanate ceramics powder, with a spot of Kynoar is dielectric layer binding agent and sealant, with low temp alkali metal conductive paste material as electrode material, prepare the multilayer composite membrane capacitor base substrate by silk-screen printing technique, under low temperature (160 ℃), wait static pressure to handle, form fully dense compound film capacitor.
This barium titanate ceramic powder mixes through zirconium, yttrium, manganese, has very high relative dielectric constant, reaches 20000.This powder adopts liquid-phase precipitation method (oxalate precipitation method and hydro thermal method) preparation, adopts ultra-pure raw material and electron-grade water to make solvent, extremely low (content＜10 of alkali metal content in the ceramic powder of guaranteeing to prepare in the preparation process
-8), alkali metal is the main conductive ion in the ceramic powder, and its content has decisive influence to the electric strength of ceramic powder, and through strict process control, the doped barium titanate ceramics powder for preparing has high electric strength, 100V/ μ m.
Kynoar mainly plays bonding and infilling, because this compound film capacitor does not adopt the high-sintering process of conventional ceramic capacitor, the main capacitor that is bonded as by Kynoar provides intensity between the ceramic powder; In addition, the space with between Kynoar filling ceramic powder forms fully dense dielectric layer, and the space in the dielectric layer is ionized puncture easily, can reduce the electric strength of capacitor greatly.
The content of ceramic powder and Kynoar has significant effects to the performance of capacitor, the too high levels of Kynoar, the dielectric constant of capacitor is acutely descended, for example, when Kynoar content was 10wt.%, the relative dielectric constant of composite membrane dropped to 300 when powder (pure be 2000); Kynoar content content is crossed when hanging down, can not play effective cementation, and can't fill up the space between the powder accumulation, the electric strength of composite membrane is reduced greatly, the content that studies show that Kynoar is 2 ~ 3wt.%, the combination property of capacitor is better, dielectric constant〉5000, electric strength〉2000V/20 μ m.
Ceramic powder will carry out rational Gradation Optimization, to reduce the closely packed overall porosity of ceramic powder, suppose to adopt the spherical powder of homogeneous, porosity is 26% after the closs packing, that is to say the shared volume of Kynoar minimum be 26%, promptly percentage by weight is about 5%.The main ceramic powder that adopts about diameter 1 μ m, and part nanometer scale ceramics powder, through after the rational Gradation Optimization, the minimum 2wt.% that is reduced to of the content of Kynoar.
Key issue solved by the invention is:
1, guaranteeing to reduce the content of polymer as far as possible under the condition that the space is fully filled between ceramic powder, otherwise polymer content is crossed conference the composite membrane dielectric constant is sharply descended;
2,, form the multilayer film in full dense non-porous crack, otherwise the existence of hole can make the dielectric layer electric strength reduce greatly to static pressure processing such as the multilayer film base substrate carry out.
Claims (2)
1, a kind of preparation method of ultrahigh power multilayer composite membrane capacitor, it is characterized in that: it may further comprise the steps:
1] preparation doped barium titanate ceramics powder:
Adopt ultra-pure raw material and electron-grade water to make solvent, utilize liquid-phase precipitation method to prepare the doped barium titanate ceramics powder, add a spot of Kynoar in the preparation, the content of Kynoar is 2～3wt.%;
2] preparation alkali metal low-temperature conductive slurry;
3] multilayer film preparation:
Adopt silk-screen printing technique to prepare the multilayer film that dielectric layer/inner electrode layer replaces, every layer of employing of dielectric layer repeatedly printed, and each print thickness is about 5 μ m, individual layer printing four times; Inner electrode layer adopts single printed and formed for every layer, and behind every printing one dielectric layer/inner electrode layer, oven dry under certain condition continues another layer of printing then, each capacitor printing multilayer;
4] preliminary treatment:
After dielectric layer/interior electrode multilayer film prepares, carry out suitable corner and handle, slowly heating is volatilized the solvent in the dielectric slurry fully;
5] hydrostatic pressing:
Pretreated multilayer film block is placed special grinding tool, under 160 ℃, wait static pressure to handle, make the complete densification of multilayer film;
6] preparation ultrahigh power multilayer composite membrane capacitor:
Adopt traditional handicraft manufacturing terminal electrode, and, form ultrahigh power multilayer composite membrane capacitor a plurality of multilayer film block unit parallel connections.
2, the preparation method of ultrahigh power multilayer composite membrane capacitor according to claim 1 is characterized in that: described multilayer film block comprises dielectric layer/inner electrode layer of 100 layers.
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| CN200810017673A CN101533710A (en) | 2008-03-10 | 2008-03-10 | Preparation method of ultrahigh power multilayer composite membrane capacitor |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102496457A (en) * | 2011-11-28 | 2012-06-13 | 西北核技术研究所 | Compound ceramic film lamination high energy storage density capacitor and preparation method thereof |
| CN105957710A (en) * | 2016-05-12 | 2016-09-21 | 广东风华高新科技股份有限公司 | Grinding method of ceramic green body and preparation method of multilayer ceramic capacitor |
| CN108290735A (en) * | 2015-10-08 | 2018-07-17 | 阿卡伦塞以色列有限公司 | A kind of cold plasma ozone generator |
| CN110233046A (en) * | 2019-05-22 | 2019-09-13 | 东北大学秦皇岛分校 | A kind of electric slurry and preparation method and application of large value capacitor medium |
-
2008
- 2008-03-10 CN CN200810017673A patent/CN101533710A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102496457A (en) * | 2011-11-28 | 2012-06-13 | 西北核技术研究所 | Compound ceramic film lamination high energy storage density capacitor and preparation method thereof |
| CN102496457B (en) * | 2011-11-28 | 2013-10-30 | 西北核技术研究所 | Compound ceramic film lamination high energy storage density capacitor and preparation method thereof |
| CN108290735A (en) * | 2015-10-08 | 2018-07-17 | 阿卡伦塞以色列有限公司 | A kind of cold plasma ozone generator |
| CN105957710A (en) * | 2016-05-12 | 2016-09-21 | 广东风华高新科技股份有限公司 | Grinding method of ceramic green body and preparation method of multilayer ceramic capacitor |
| CN110233046A (en) * | 2019-05-22 | 2019-09-13 | 东北大学秦皇岛分校 | A kind of electric slurry and preparation method and application of large value capacitor medium |
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