CN101525685B - High-alkali clinker sodium roasting hydrometallurgy method - Google Patents

High-alkali clinker sodium roasting hydrometallurgy method Download PDF

Info

Publication number
CN101525685B
CN101525685B CN2009100109893A CN200910010989A CN101525685B CN 101525685 B CN101525685 B CN 101525685B CN 2009100109893 A CN2009100109893 A CN 2009100109893A CN 200910010989 A CN200910010989 A CN 200910010989A CN 101525685 B CN101525685 B CN 101525685B
Authority
CN
China
Prior art keywords
kiln
roasting
grog
clinker
sticking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN2009100109893A
Other languages
Chinese (zh)
Other versions
CN101525685A (en
Inventor
陈香友
曹宏斌
李玉平
林晓
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huludao Hongjing Technology Co ltd
Original Assignee
HULUDAO HUIHONG NON-FERROUS METAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HULUDAO HUIHONG NON-FERROUS METAL Co Ltd filed Critical HULUDAO HUIHONG NON-FERROUS METAL Co Ltd
Priority to CN2009100109893A priority Critical patent/CN101525685B/en
Publication of CN101525685A publication Critical patent/CN101525685A/en
Application granted granted Critical
Publication of CN101525685B publication Critical patent/CN101525685B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • Y02W30/54

Landscapes

  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention provides a high-alkali clinker sodium salt roasting hydrometallurgy method. The method comprises the following steps: step 1, crushing raw materials; step 2, preparing hypermatic clinker; step 3, preparing a mixture; and step 4, preparing roasting clinker. Ore raw materials are roasted into the clinker after the four working steps for clinching metal substances therein. The method overcomes the defects that materials in the roasting process are smelted to be thick and are easy to sinter so as to form rings, effectively recycles the reaction heat of the roasted materials, realizes the full utilization of the heat energy, has the advantages of energy saving, environmental protection and circulating economy and is suitable for the automated production application of an industrialized rotary kiln, such as the sodium salt roasting of hypermatic substances at high temperature.

Description

A kind of method of high-alkali clinker sodium salt roasting hydrometallurgy
Technical field
What the present invention proposed is that the hydrometallurgy field is used for the method that the industrial rotary kiln Halogen does not have calcium sodium roasting metalliferous mineral or waste residue grog, specifically a kind of method of high-alkali clinker sodium salt roasting hydrometallurgy.
Background technology
The hydrometallurgy industry is extracted highly purified metallic salt or oxide compound from metalliferous mineral or waste residue first procedure is a sodium salt roasting clinker, and purpose is to make the metal that is extracted be converted into the sodium salt of solubility, just can carry out the processing of the degree of depth and purify.The sodium roasting method of widespread use has three kinds in the world at present:
The one, when being main additive, add an amount of NaCl or Na with soda ash 2SO 4, purpose is to improve the metal that is extracted transforms soluble sodium salt in roasting process ratio.Its negative effect is the CI that produces 2And SO 2, serious environment pollution, and this method is applicable to that the add-on of soda ash is less than 60% of metalliferous mineral that is extracted or waste residue add-on.
The 2nd, when the add-on of soda ash is 0.6~0.8 with the metalliferous mineral or the waste residue weight ratio that are extracted: in the time of 1, because the compound reaction is violent under the high temperature, emit a large amount of heats, make reaction mass in kiln, be fusion thickness state, the easy inwall of bonding rotary kiln and very easily produce the sintering ring formation, production can't be carried out, so some inert fillers such as the leached mud of common this kind of adding grog or lime solve the problem of reaction mass thickness and easy-sintering ring formation.Its negative effect is artificially to have reduced the content that is extracted metal in the reaction mass, and thermopositive reaction is not obvious, causes the sodium roasting process energy consumption of unit product obviously to improve, and the water, electricity, the vapour consumption that cause leaching operation simultaneously also obviously increase.
The 3rd, in order to solve material thickness easy-sintering ring formation problem under the high temperature, be additive with a large amount of unslaked lime or Wingdale, its negative effect one is to strengthen the waste residue amount of subsequent handling, takies a large amount of soils and stores, and dust polluting environment; The 2nd, the roasting transformation efficiency that is extracted metal is low, and the total yield that causes being extracted metal reduces, the waste resource; The 3rd, might form deleterious hazardous solid waste (as CaCrO 4), form secondary pollution.
Summary of the invention
Be fusion thickness state in order to solve the high alkali number sodium roasting of hydrometallurgy process reaction material, the technical barrier of easily bond rotary kiln inwall and easy-sintering ring formation, the present invention proposes a kind of method of high-alkali clinker sodium salt roasting hydrometallurgy.This method solves material fusion thickness, easy-sintering ring formation, and the technical problem of efficient recovery roasting material reaction heat.
The scheme that technical solution problem of the present invention is taked is:
1, raw material crushing: metalliferous mineral or the waste residue that will prepare to extract with crusher and ball mill are crushed to 120~180 orders, obtain broken raw material.
2, prepared sticking grog: with soda ash and the abundant mixing of broken raw material, put in the reverberatory furnace, with coal or coal gas is fuel, roasting is 30~90 minutes under 500~800 ℃ condition, manually fully stirred material one time every 20 minutes during this time, and make its fragmentation, go to not heavy-gravity loose condition (of surface) by the thickness molten state until material with the material that spades impacts thickness caking with spades, further be crushed to 20~80 orders after material clawed in the stove, be prepared into and be sticking grog.
3, preparation compound: with soda ash and broken raw material by 0.6~0.8: 1 mass ratio adding; The add-on of crossing sticking grog is 30%~90%, three kinds of materials of broken material quantity and soda ash amount sum accurately after the metering by mass ratio, and mixing obtaining compound in mixer.
4, roasting grog preparation: with coal gas or Sweet natural gas the temperature of kiln hood is risen to 800~1000 ℃ according to the rotary kiln heating curve, by the kiln tail compound is dropped in the rotary kiln through material feeder with lift, compound generation thermopositive reaction, kiln end temperature rises to 800~1000 ℃, and the material in 5 meters on the kiln tail is half thickness state; Under the normal condition of the gentle secondary air of kiln, the phenomenon of no ring formation in the kiln; The heat that the thermopositive reaction of kiln tail material self produces, the temperature maintenance that can make about 20 meters on kiln tail is at 800~1000 ℃; The time of whole sodium roasting is 4~8 hours.The grog that roasting is good is flowed out by kiln hood, through the screening of 100 * 100mm mesh, the small quantity of clinker piece is separated, and naturally cooling returns the kiln tail as crossing sticking grog; Grog by 100mm * 100mm mesh is lowered the temperature through cooler, carries after blade of a sword formula fine crusher is pulverized to the grog storehouse and using for leaching.Halogen does not have and is extracted the ratio that metal is converted into soluble sodium salt in the grog behind the calcium sodium roasting and all reaches more than 95%.
The inventive method overcomes material roasting process material fusion thickness, easy-sintering ring formation and efficient recovery roasting material reaction heat, realized making full use of of heat energy, characteristics with energy-saving and environmental protection and recycling economy, suitable for industrial the rotary kiln at high temperature automatic production of sodium roasting high-viscosity material are used.
Description of drawings
Fig. 1 is the inventive method operational flowchart
Embodiment
Embodiment 1: the sodium roasting that contains the industrial spent catalyst of vanadium, molybdenum and phosphorus
The industrial spent catalyst that will contain vanadium, molybdenum and phosphorus is criticized according to 800 tons of groups, fully after the homogenizing, pulverizes 120 orders, obtains broken spent catalyst.
Broken spent catalyst per ton adds 1.3 tons of soda ash, carry out abundant mixing at mixer, drop in the reverberatory furnace then, under 500 ℃ condition, carry out roasting 30 minutes, manually fully stirred material one time every 20 minutes during this time, and make its fragmentation, transfer not heavy-gravity loose condition (of surface) to until material with the material that spades impacts thickness caking with spades, further be crushed to 20 orders after material clawed in the stove, be prepared into and be sticking grog.
The spent catalyst of fragmentation, the sticking grog of mistake and the soda ash of preparation are carried out thorough mixing in proportion in mixer, prepare blended stock, wherein the mass ratio of Po Sui spent catalyst and soda ash is 1: 1.3, and the add-on of crossing sticking grog is broken catalytic amount and soda ash amount sum 60%.
The compound for preparing is dropped into rotary kiln (the long 60m of kiln, internal diameter φ 3.5m) by feed bin carry out roasting, roasting time is 6 hours, and control kiln hood and kiln end temperature are respectively 1000 ℃ and 900 ℃, and rotary kiln uses coal gas to carry out direct heating; Material after the roasting draws off automatically from kiln hood, carries out the mesh screening, pulverizes greater than the material piece process of φ 100mm, replace the sticking grog of mistake of preparation to be used for the compound preparation, particle diameter prepares grog less than cooling of material piece process and the fragmentation of φ 100mm, leaches and reclaims vanadium, molybdenum.
Embodiment 2: the sodium roasting that contains vanadium, chromium and phosphorus industrial slag
To contain vanadium, chromium and phosphorus industrial slag and criticize, fully after the homogenizing, be crushed to 180 orders, obtain broken industrial slag according to 1000 tons of groups.
Broken industrial slag per ton adds 0.8 ton of soda ash, carry out abundant mixing at mixer, drop in the reverberatory furnace then, under 800 ℃ condition, carry out roasting 60 minutes, manually fully stirred material one time every 20 minutes during this time, and make its fragmentation, transfer not heavy-gravity loose condition (of surface) to until material with the material that spades impacts thickness caking with spades, further be crushed to 80 orders after material clawed in the stove, be prepared into and be sticking grog.
The industrial slag of fragmentation, the sticking grog of mistake and the soda ash of preparation are carried out thorough mixing in proportion in mixer, prepare blended stock, wherein soda ash is 0.8: 1 with the industrial slag amount ratio of fragmentation, and the add-on of crossing sticking grog is the broken industrial quantity of slag and soda ash amount sum 30%.
The compound for preparing is dropped into rotary kiln (the long 30m of kiln, internal diameter φ 2.5m) by feed bin carry out roasting, roasting time is 4 hours, and control kiln hood and kiln end temperature are respectively 900 ℃ and 750 ℃, and rotary kiln uses Sweet natural gas to carry out direct heating; Material after the roasting draws off automatically from kiln hood, carries out the mesh screening, pulverizes greater than the material piece process of φ 100mm, replace the sticking grog of mistake of preparation to be used for the compound preparation, particle diameter prepares grog less than cooling of material piece process and the fragmentation of φ 100mm, leaches and reclaims vanadium, chromium.
Embodiment 3: chromium, iron ore sodium roasting
Chromium, iron ore are criticized according to 900 tons of groups, fully after the homogenizing, be crushed to 150 orders, obtain broken chromite.
Broken chromium per ton, iron ore add 1.1 tons of soda ash, carry out abundant mixing at mixer, drop in the reverberatory furnace then, under 700 ℃ condition, carry out roasting 90 minutes, manually fully stirred material one time every 20 minutes during this time, and make its fragmentation, transfer not heavy-gravity loose condition (of surface) to until material with the material that spades impacts thickness caking with spades, further be crushed to 50 orders after material clawed in the stove, be prepared into and be sticking grog.
Sticking grog of the mistake of the chromium of fragmentation, iron ore, preparation and soda ash are carried out thorough mixing in proportion in mixer, prepare blended stock, wherein the weight ratio of Po Sui chromium, iron ore and soda ash is 1: 1.1, and the add-on of crossing sticking grog is 90% of broken chromium, iron ore amount and a soda ash amount sum.
The compound for preparing is dropped into rotary kiln (the long 50m of kiln, internal diameter φ 2.5m) by feed bin carry out roasting, roasting time is 8 hours, and control kiln hood and kiln end temperature are respectively 900 ℃ and 750 ℃, and rotary kiln uses Sweet natural gas to carry out direct heating; Material after the roasting draws off automatically from kiln hood, carries out the mesh screening, pulverizes greater than the material piece process of φ 100mm, replace the sticking grog of mistake of preparation to be used for the compound preparation, particle diameter prepares grog less than cooling of material piece process and the fragmentation of φ 100mm, leaches recovery chromium.
Embodiment 4: the sodium roasting of higher-grade nickel, molybdenum ore
Nickel, molybdenum ore are criticized according to 800 tons of groups, fully after the homogenizing, pulverized 120 orders, obtain broken nickel, molybdenum ore.
Broken nickel per ton, molybdenum ore add 0.6 ton of soda ash, carry out abundant mixing at mixer, drop in the reverberatory furnace then, under 500 ℃ condition, carry out roasting 90 minutes, manually fully stirred material one time every 20 minutes during this time, and make its fragmentation, transfer not heavy-gravity loose condition (of surface) to until material with the material that spades impacts thickness caking with spades, further be crushed to 20 orders after material clawed in the stove, be prepared into and be sticking grog.
Sticking grog of the mistake of the nickel of fragmentation, molybdenum ore, preparation and soda ash are carried out thorough mixing in proportion in mixer, prepare blended stock, wherein soda ash is 0.6: 1 with nickel, the molybdenum ore mass ratio of fragmentation, and the add-on of crossing sticking grog is 40% of broken nickel, molybdenum ore amount and a soda ash amount sum.
The compound for preparing is dropped into rotary kiln (the long 40m of kiln, internal diameter φ 2m) by feed bin carry out roasting, roasting time is 5 hours, and control kiln hood and kiln end temperature are respectively 800 ℃ and 750 ℃, and rotary kiln uses coal gas to carry out direct heating; Material after the roasting draws off automatically from kiln hood, carries out the mesh screening, pulverizes greater than the material piece process of φ 100mm, replace the sticking grog of mistake of preparation to be used for the compound preparation, particle diameter prepares grog less than cooling of material piece process and the fragmentation of φ 100mm, leaches recovery chromium.
Thermopositive reaction takes place when dropping into the kiln tail in compound at once, makes the temperature of kiln tail continue to reach 800~1000 ℃.In order fully effectively to utilize this heat, its measure is:
1, smoke-box and the flue to the kiln tail carries out encapsulation process, prevents that heat from distributing leakage.
2, take pure aluminium silicate and rock wool compound to flue insulation between kiln tail smoke-box and waste heat boiler.
3,, design, make, install the waste heat steam boiler of supporting thermo-efficiency 〉=75%, boiler exhaust gas temperature<270 ℃ according to flue-gas temperature, flow and flow velocity; Supporting automatic dustfall of boiler and regular cleaning apparatus, waste heat boiler regularly use the pressurized air of 0.6Mpa to remove boiler heat exchange pipeline outer wall agglutinating floating dust through fire door.
4, waste heat boiler afterbody outfit dust chamber carries out dedusting.

Claims (2)

1. the method for a high-alkali clinker sodium salt roasting hydrometallurgy is characterized in that:
(1), raw material crushing: metalliferous mineral or the waste residue that will prepare to extract with crusher and ball mill are crushed to 120~180 orders, obtain broken raw material;
(2), prepared sticking grog: with soda ash and the abundant mixing of broken raw material, put in the reverberatory furnace, with coal or coal gas is fuel, roasting is 30~90 minutes under 500~800 ℃ condition, manually fully stirred material one time every 20 minutes during this time, and make its fragmentation, go to not heavy-gravity loose condition (of surface) by the thickness molten state until material with the material that spades impacts thickness caking with spades, further be crushed to 20~80 orders after material clawed in the stove, be prepared into and be sticking grog;
(3), preparation compound: with soda ash and broken raw material by 0.6~0.8: 1 mass ratio adding; The add-on of crossing sticking grog is 30%~90%, three kinds of materials of broken material quantity and soda ash amount sum accurately after the metering by mass ratio, and mixing obtaining compound in mixer;
(4), roasting grog preparation: with coal gas or Sweet natural gas the temperature of kiln hood is risen to 800~1000 ℃ according to the rotary kiln heating curve, by the kiln tail compound is dropped in the rotary kiln through material feeder with lift, compound generation thermopositive reaction, kiln end temperature rises to 800~1000 ℃, and the material in 5 meters on the kiln tail is half thickness state; Under the normal condition of the gentle secondary air of kiln, the phenomenon of no ring formation in the kiln; The heat that the thermopositive reaction of kiln tail material self produces, the temperature maintenance that can make about 20 meters on kiln tail is at 800~1000 ℃; The time of whole sodium roasting is 4~8 hours; The grog that roasting is good is flowed out by kiln hood, through the screening of 100 * 100mm mesh, the small quantity of clinker piece is separated, and naturally cooling returns the kiln tail as crossing sticking grog; Grog by 100mm * 100mm mesh is lowered the temperature through cooler, carries after blade of a sword formula fine crusher is pulverized to the grog storehouse and using for leaching.
2. sodium roasting method according to claim 1, it is characterized in that: the long 30~60m of described rotary kiln, internal diameter φ 2~3.5m, the kiln exit gas main channel seals, its outside surface pure aluminium silicate and rock wool heat-preservation layer, and waste heat steam boiler is installed, flue dust in recovery waste heat and the flue gas on flue collector, through discharging after the gravity settling chamber sedimentation, the flue dust of recovery is used to prepare compound to flue gas again; Waste heat boiler regularly uses the pressurized air of 0.6MPa to remove boiler heat exchange pipeline outer wall agglutinating floating dust through fire door.
CN2009100109893A 2009-04-02 2009-04-02 High-alkali clinker sodium roasting hydrometallurgy method Active CN101525685B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009100109893A CN101525685B (en) 2009-04-02 2009-04-02 High-alkali clinker sodium roasting hydrometallurgy method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009100109893A CN101525685B (en) 2009-04-02 2009-04-02 High-alkali clinker sodium roasting hydrometallurgy method

Publications (2)

Publication Number Publication Date
CN101525685A CN101525685A (en) 2009-09-09
CN101525685B true CN101525685B (en) 2010-12-22

Family

ID=41093754

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009100109893A Active CN101525685B (en) 2009-04-02 2009-04-02 High-alkali clinker sodium roasting hydrometallurgy method

Country Status (1)

Country Link
CN (1) CN101525685B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102219260A (en) * 2010-04-14 2011-10-19 湖南荣宏钼业材料股份有限公司 Calcination method for producing ammonium molybdate from high-impurity ferromolybdenum alloy
CN103740934B (en) * 2013-12-23 2015-11-04 葫芦岛辉宏有色金属有限公司 The industrial slag containing vanadium, chromium, phosphorus and calcium is utilized to reclaim chemical substance method
CN107760863A (en) * 2017-10-31 2018-03-06 攀钢集团攀枝花钢铁研究院有限公司 With the baking mixed production method for carrying chromium of material containing chromium
CN114045396B (en) * 2021-10-13 2022-11-25 湖北和兴环境材料科技有限公司 Process for recycling rare metals from solid waste and iron oxide heating roasting furnace

Also Published As

Publication number Publication date
CN101525685A (en) 2009-09-09

Similar Documents

Publication Publication Date Title
CN102061350B (en) Short-process comprehensive red mud utilization method and equipment
CN107267749B (en) The method that the high vanadium vanadium titanium magnet ore concentrate mix containing chromium type of high-grade prepares sinter
CN103397128B (en) Method used for extracting iron from red mud by drastic reduction and method used for preparing gel material from secondary tailings
CN103614562B (en) A kind of melting furnace process Steel Plant solid waste processing method
KR101063798B1 (en) Magnesium production apparatus and magnesium production method using the same
CN104477926B (en) A kind of method that coal ash alkali soaks sintering hydro-thermal method produces eakleite and aluminium oxide
CN105778886A (en) Low-density high-strength ceramsite proppant and preparation process thereof
CN101525685B (en) High-alkali clinker sodium roasting hydrometallurgy method
CN101613798B (en) Puddling additive and predation method thereof
CN101602617B (en) Method for producing potash magnesium sulphate fertilizer
CN102102153B (en) Method for producing zinc oxide and iron by treating zinc ore (slag) in reduction rotary kiln
CN102703736A (en) Method for smelting magnesium metal
CN106673682A (en) Method for producing iron alloy and refractory material by utilizing solid wastes
CN101857915A (en) Pelletizing and calcination method for vanadium-containing stone coal ash
CN107630117B (en) A method of ferrosilicon and calcium aluminate material are prepared with thermal-state blast furnace slag
CN103043930B (en) Method and equipment for producing cement and gathering CO2 by utilizing closed ring-shaped calcination furnace
CN1683238A (en) Method for simultaneously producing yellow phosphorous and cement clinker or calcium carbide
CN201836849U (en) Recovery unit for waste heat of high-temperature industrial slag
CN101638703B (en) Method for directly reducing nickel containing pig iron by lateritic nickel in tunnel kiln
CN201779968U (en) Roasting system of moving bed
CN108516569A (en) The method that lepidolite roasting prepares lithium sulfate solution
CN102618685A (en) Energy-saving environmental-protection two-grinding one-burning method iron ore cokeless iron making and cement clinker producing technology
CN104962685A (en) Vanadium extraction cooling agent and preparation method thereof
CN205990416U (en) A kind of utilization body of heater fume afterheat the system of high efficiente callback iron-containing resource
CN108165737A (en) A kind of flyash binding agent and its preparation and application

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 125017 Huludao province Liaoning City Nanpiao District Lo Hong Zhen Kao Shan Cun Qian pan Cun Xian (South Village Road)

Patentee after: LIAONING HONGJING INDUSTRY CO.,LTD.

Address before: 125017 Liaoning province Huludao city lianshanqu Lo Hong Xian Zhen Kao Shan Industrial Park

Patentee before: HULUDAO HUIHONG NON-FERROUS METAL Co.,Ltd.

C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 125017 Huludao province Liaoning City Nanpiao District Lo Hong Zhen Kao Shan Cun Qian pan Cun Xian (South Village Road)

Patentee after: LIAONING HONGJING INDUSTRY CO.,LTD.

Address before: 125017 Liaoning province Huludao city lianshanqu Lo Hong Xian Zhen Kao Shan Industrial Park

Patentee before: HULUDAO HUIHONG NON-FERROUS METAL Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20191212

Address after: No.32 Jianye street, Dayushan Economic Development Zone, Huludao City, Liaoning Province

Patentee after: Huludao Hongjing Technology Co.,Ltd.

Address before: 125017 Huludao province Liaoning City Nanpiao District Lo Hong Zhen Kao Shan Cun Qian pan Cun Xian (South Village Road)

Patentee before: LIAONING HONGJING INDUSTRY CO.,LTD.

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: No. 32 Jianye Street, Dayushan Economic Development Zone, Huludao City, Liaoning Province, 125000 (Business premises: No. 32 Jianye Street, Dayushan Economic Development Zone, Huludao City, Liaoning Province)

Patentee after: Huludao Hongjing Technology Co.,Ltd.

Address before: No.32 Jianye street, Dayushan Economic Development Zone, Huludao City, Liaoning Province

Patentee before: Huludao Hongjing Technology Co.,Ltd.