CN101509724A - Smelting blast deflecting wall for vertical pellet furnace and drying bed - Google Patents
Smelting blast deflecting wall for vertical pellet furnace and drying bed Download PDFInfo
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Abstract
一种冶炼球团竖炉导风墙及干燥床,它的导风墙大梁是上拱下平结构,其长度大于炉体内径,梁体上有大梁通风孔,大梁通风孔内装有涂有防粘层的内衬套,该大梁是用防爆浇注料浇注成型,经烘干、高温处理后的成品。导风墙墙体用竖楔形耐火砖砌筑,其上设置有导风墙通风孔,导风墙通风孔内装内衬套,每个导风墙通风孔均与与其对应的大梁通风孔相通并垂直,按层叠加上下贯通为烟囱状,导风墙墙体及导风墙大梁两侧,分别用支撑柱支撑,支撑柱分别与导风墙、导风墙大梁用紧固件紧固连接为一体,导风墙墙体及导风墙大梁的两端分别插入炉体两侧墙体内;干燥床用承托梁支撑位于炉体的上方。本发明节省工时、水、电及设备的安装及维护费用。
An air guide wall and a drying bed of a smelting pellet shaft furnace. The beam of the air guide wall is an upper arch and a lower flat structure, and its length is greater than the inner diameter of the furnace. There are beam ventilation holes on the beam body. The inner bushing of the first layer, the girder is cast with explosion-proof castable, and the finished product is dried and high-temperature treated. The wall of the air guide wall is built with vertical wedge-shaped refractory bricks, and there are air guide wall ventilation holes on it. The inner bushings are installed in the air guide wall ventilation holes, and each air guide wall ventilation hole communicates with the corresponding girder ventilation hole. Vertical, stacked up and down in layers to form a chimney shape, the wall body of the air guide wall and the two sides of the beam of the air guide wall are respectively supported by support columns, and the support columns are respectively fastened with the air guide wall and the beam of the air guide wall with fasteners. One body, the two ends of the wind guide wall and the beam of the wind guide wall are respectively inserted into the walls on both sides of the furnace body; the drying bed is supported by supporting beams and located above the furnace body. The invention saves working hours, water, electricity and equipment installation and maintenance costs.
Description
技术领域 technical field
本发明涉及一种冶金行业中生产氧化球团竖炉,特别是涉及用在烧结球团机械竖炉上承托导风墙的大梁和导风墙所用耐火砖及球团干燥床的冶炼球团竖炉导风墙及干燥床。The invention relates to a shaft furnace for producing oxidation pellets in the metallurgical industry, in particular to smelting pellets used in the sintering pellet mechanical shaft furnace to support the girder of the wind guide wall and the refractory brick used for the wind guide wall and the pellet drying bed Shaft furnace wind guide wall and drying bed.
背景技术 Background technique
目前我国较大型钢铁厂冶炼高炉所用原料球团全部用机械竖炉生产。因其具有产量高、质量好,并能利用高炉自身在冶炼生产中产生的废气做燃料等几大优点,近年来已逐步取代了陈旧式烧结方式。在现有技术中承托导风墙的大梁(又称之为大水梁),是由2根无缝钢管在一头用弯头焊接,冷却水由下管进入经弯头由上管返回,此时管内成为水和水蒸气的混合物,此为大梁的一道冷却水循环过程,照此把三道水循环罗在一起,焊接成高1.1米左右的大梁一侧。再用钢板把两侧连接成宽0.78米,并分隔成孔径为0.4米左右的近正方型九孔便成为大梁整体,把大梁悬空横担于竖炉的炉体墙两端。At present, the raw material pellets used in the smelting blast furnaces of relatively large iron and steel plants in my country are all produced by mechanical shaft furnaces. Because of its high output, good quality, and the ability to use the waste gas produced by the blast furnace itself as fuel in smelting production, it has gradually replaced the old sintering method in recent years. In the prior art, the girder supporting the wind guide wall (also known as the large water beam) is welded by two seamless steel pipes with an elbow at one end, and the cooling water enters from the lower pipe and returns from the upper pipe through the elbow. At this time, the inside of the tube becomes a mixture of water and steam. This is a cooling water circulation process of the girder. As such, the three water cycles are connected together and welded into one side of the girder with a height of about 1.1 meters. Then use steel plates to connect the two sides into a width of 0.78 meters, and divide them into nearly square nine holes with a diameter of about 0.4 meters to form a whole girder.
在竖炉中起通风作用的导风墙及起承托作用的大梁因受在其通风孔内通过的被气流裹带的大颗粒粉尘及球矿碎渣,因粒度较大质量较高不能被气流从导风墙内带出,在自身重量和向上气流的双重作用下,悬浮于大梁和导风墙下部,但大梁及导风墙的通风孔为矩形,大颗粒物在离心力的作用下,存留于通风孔四角不容易顺旋转中的气流转动,在此处与水管和筋板的焊接处进行徘徊式磨擦,产生与金属管道除锈冲沙相同的现象,直至颗粒物被磨细气流上推力大于自身重力时才逐渐带出炉外。周而复始直至损坏到不能继续使用,大梁隔板因无水冷却首先被冲刷消失,其它部位也因被磨薄,在不断的气滞振动下产生疲劳裂纹,在水蒸气压力的作用下开裂漏水或变型,一般使用周期在6个月或随时修补至1年左右,其更换时间不能和导风墙砖同步,因大梁的更换必须拆除仍能使用的导风墙砖。其寿命短而严重的影响了生产。In the shaft furnace, the wind guide wall and the supporting girder are affected by the large particles of dust and pellet slag entrained by the air flow passing through the ventilation holes. Due to the large particle size and high quality, they cannot be The air flow is brought out from the air guide wall, and under the double action of its own weight and upward airflow, it is suspended on the lower part of the girder and the air guide wall, but the ventilation holes of the girder and the air guide wall are rectangular, and the large particles are retained under the action of centrifugal force. Because the four corners of the ventilation hole are not easy to rotate along with the rotating airflow, there is wandering friction with the welded part of the water pipe and the rib plate, which produces the same phenomenon as the rust removal and sand washing of the metal pipe until the particles are finely ground and the upward thrust of the airflow is greater than It is gradually brought out of the furnace when it is under its own gravity. Repeatedly until it is damaged to the point where it can no longer be used, the girder partition is first washed away due to anhydrous cooling, and other parts are also thinned due to wear and tear. Fatigue cracks occur under continuous air stagnation vibration, and cracks, water leakage or deformation under the action of water vapor pressure , the general use cycle is 6 months or repaired at any time to about 1 year, and its replacement time cannot be synchronized with the wind-guiding wall tiles, because the replacement of the girder must remove the still usable wind-guiding wall tiles. Its life is short and seriously affects production.
导风墙的宽度和大梁一致,高不足4米、耐火材料总重30多吨,是由三百块孔径、孔距和大梁相同的高铝质、框棱型耐火砖砌筑而成。每层每孔一块成九孔烟筒状垂直砌筑在大梁上面,因其面积大于普通压力机台面而无法成型,现有技术只能用震动成型机制作,用震动来弥补其压力的不足。而震动加压需要在配料中水分和细粉比例加大,其程度很难控制,因以上种种原因使产品在烧制过程中出现收缩变型、薄厚不一、层裂或断裂等现象,造成产品合格率极低。在现有技术中只能用降低烧成温度来保证其产品能达到砌筑标准,但产品并未能达到结合强度。因此而导致在使用过程中细粉最先被冲刷掉,使骨料颗粒裸露而被逐渐冲刷掉,周而复始形成洞状,其洞状又给颗粒物在通风孔内的旋转造成了阻力,致使颗粒物与墙体的冲刷和摩擦力加大,其中耐火砖所脱落的骨料颗粒因硬度大,冲刷和摩擦力也就更大,恶性循环直至损坏到不能继续使用。The width of the air guide wall is the same as that of the girder, the height is less than 4 meters, and the total weight of the refractory material is more than 30 tons. Each hole in each layer is built vertically on the girder in the shape of a nine-hole chimney. Because its area is larger than the table top of a common press, it cannot be formed. The prior art can only be made with a vibration forming machine, and vibration is used to make up for the lack of pressure. Vibration and pressurization requires an increase in the proportion of moisture and fine powder in the ingredients, and the degree is difficult to control. Due to the above reasons, the product will appear shrinkage deformation, uneven thickness, delamination or fracture during the firing process, resulting in product failure. The pass rate is extremely low. In the prior art, the product can only be guaranteed to reach the masonry standard by reducing the firing temperature, but the product fails to reach the bonding strength. Therefore, the fine powder is washed away first in the process of use, and the aggregate particles are exposed and gradually washed away, forming holes again and again, and the holes cause resistance to the rotation of the particles in the ventilation holes, resulting in particles and The scouring and friction force of the wall increases, and the aggregate particles from the refractory bricks are hard, so the scouring and friction force is even greater, and the vicious cycle continues until it is damaged to the point where it can no longer be used.
干燥床上的生球团是由皮带输送机在干燥床上顶部进行往复式布料也就是说布料机布料到达一端时,另一端顶部的生料已经无料或料薄,气流在干燥床下在压力的作用下向此处移动并大量排出、造成热源流失,还会引起此处生球团因水分大、受热温度高崩裂而产生碎渣颗粒影响通风透气,给预热和焙烧造成困难,在排料至冷却带时被高压风裹带进导风墙通风孔与其孔砖进行冲刷和磨擦的恶性循环。干燥床的承托水梁,因跨度大,在使用过程中,很难承受工作环境的压力,产生弯曲、变型,影响烘干效果和向下排料,严重时,可造成偏料导致的导风墙倾斜和坍塌现象。The raw pellets on the drying bed are spread reciprocatingly on the top of the drying bed by the belt conveyor. That is to say, when the cloth reaches one end of the distribution machine, the raw material at the top of the other end is empty or thin, and the airflow is under the action of pressure under the drying bed. It moves down here and is discharged in large quantities, resulting in the loss of heat source. It will also cause the green pellets here to crack due to high water content and high heating temperature, resulting in slag particles that affect ventilation and ventilation, and cause difficulties in preheating and roasting. When the cooling zone is wrapped by high-pressure wind, it is a vicious circle of scouring and friction between the ventilation holes of the air guide wall and the hole bricks. Due to the large span of the supporting water beam of the drying bed, it is difficult to withstand the pressure of the working environment during use, resulting in bending and deformation, which affects the drying effect and downward discharge. Wind wall tilt and collapse phenomenon.
发明内容 Contents of the invention
本发明的发明目的就是要解决冶炼竖炉由于导风墙大梁、导风墙及干燥床使用寿命短致使产量低、成本高的问题,提供一种新型的导风墙大梁和导风墙体及干燥床承托结构,大梁的梁架及干燥床承托梁由耐热钢焊接而成后,再用浇注料浇注成型,并经高温烧制而成,导风墙采用竖楔型耐火砖拱型砌筑,导风墙大梁及导风墙通风孔内加装内衬套,取消现有大梁及干燥床的整套水循环系统,大大节约了生产成本,降低竖炉事故率的冶炼球团竖炉导风墙及干燥床。The purpose of the present invention is to solve the problems of low output and high cost of the smelting shaft furnace due to the short service life of the air guide wall girder, the air guide wall and the drying bed, and to provide a new type of air guide wall beam, air guide wall body and The supporting structure of the drying bed, the beam frame of the girder and the supporting beam of the drying bed are welded by heat-resistant steel, and then poured with castables and fired at high temperature. The wind guide wall is made of vertical wedge refractory brick arch The smelting pellet shaft furnace air guide of the smelting pelletizing shaft furnace is greatly saved by saving the production cost and reducing the accident rate of the shaft furnace. Walls and drying beds.
实现上述发明目的采用以下技术方案:Realize above-mentioned invention object and adopt following technical scheme:
一种冶炼球团竖炉导风墙及干燥床,所述的导风墙用大梁支撑,干燥床位于导风墙的上方用支撑件支撑,位于竖炉炉体内,An air guide wall and a drying bed of a smelting pellet shaft furnace, the air guide wall is supported by girders, the drying bed is located above the air guide wall and supported by supports, and is located in the shaft furnace body.
a.所述的导风墙支撑大梁的梁体是上拱下平结构,其长度大于炉体内径,该梁体用多根金属立柱支撑,所述梁体上设有大梁通风孔,该大梁通风孔内装有大梁通风孔内衬套,该大梁通风孔内衬套的外表面涂有防粘层,所述的导风墙大梁是用钢模板紧贴大梁梁体支模,然后往梁体内浇注防爆浇注料浇注成型,经烘干、高温处理后的成品;a. The beam body of the wind guide wall supporting the girder is an upper arch and a lower flat structure, and its length is greater than the inner diameter of the furnace. The beam body is supported by a plurality of metal columns. The inner bushing of the girder ventilation hole is installed in the hole, and the outer surface of the inner bushing of the girder ventilation hole is coated with an anti-adhesive layer. The girder of the wind guide wall is formed by using a steel formwork close to the girder body, and then poured into the girder body Explosion-proof castables are poured and molded, and finished products after drying and high-temperature treatment;
b.所述的导风墙墙体用竖楔形耐火砖砌筑,其上设置有多个导风墙通风孔,导风墙通风孔内均装有导风墙通风孔内衬套,两导风墙通风孔之间用浇注料浇注,每个导风墙通风孔均与与其对应的大梁通风孔相通并垂直,按层叠加上下贯通为烟囱状,位于导风墙墙体下段的通风孔内衬套的外表面,刷涂有防粘层,在每层墙体的两导风墙通风孔之间装有金属拉杆,墙体两侧设有孔径与金属拉杆规格相同的耐热金属夹板,耐热金属夹板与金属拉杆紧固连接,导风墙上部的拱差部分找平后盖上盖板砖,盖板砖上浇注有三角形状的浇注料顶;b. The wall body of the air guide wall is built with vertical wedge-shaped refractory bricks, and a plurality of air guide wall ventilation holes are arranged on it. The ventilation holes of the wind wall are poured with castables. Each ventilation hole of the wind-guiding wall is connected to and perpendicular to the corresponding beam ventilation hole. It is stacked up and down to form a chimney, and is located in the ventilation hole of the lower section of the wind-guiding wall. The outer surface of the bushing is brushed with an anti-adhesive layer, and a metal tie rod is installed between the two air guide wall ventilation holes of each layer of the wall, and heat-resistant metal splints with the same hole diameter as the metal tie rod are arranged on both sides of the wall. The heat-resistant metal splint is tightly connected with the metal tie rod, and the arch difference on the upper part of the wind guide wall is leveled and then covered with a cover brick, and a triangular castable top is poured on the cover brick;
c.导风墙墙体及导风墙大梁两侧,分别用支撑柱支撑,该支撑柱分别与导风墙、导风墙大梁用紧固件紧固连接为一体,导风墙墙体及导风墙大梁的两端分别插入炉体两侧墙体内;c. Both sides of the air guide wall and the beam of the air guide wall are respectively supported by supporting columns. The two ends of the beam of the air guide wall are respectively inserted into the walls on both sides of the furnace body;
d.所述的干燥床用承托梁支撑,该承托梁是底宽23-28公分,高45-55公分的三角梁托架。d. The drying bed is supported by a supporting beam, which is a triangular beam bracket with a bottom width of 23-28 cm and a height of 45-55 cm.
与现有技术相比,本发明的显著优点在于Compared with the prior art, the remarkable advantage of the present invention is that
1、取消了水循环和软化水系统,节省了工时、水、电及设备的安装及维护费用。减免了热能流失,使通过导风墙被输送到干燥床部位的高压风温度增高为竖炉高产创造了条件。1. Cancel the water circulation and softening water system, saving man-hours, water, electricity and equipment installation and maintenance costs. The loss of heat energy is reduced, and the temperature of the high-pressure air transported to the drying bed through the air guide wall is increased, which creates conditions for the high production of the shaft furnace.
2、耐冲刷、易修补2. Erosion resistance and easy repair
因本发明导风墙大梁和导风墙制作和砌筑全为拱型,在其重烧线的变化下、墙体砌块的澎胀和其砌筑泥缝的收缩可相互抵消,梁与墙之间和墙体层与层之间互相不会形成压力,梁体也不会变型;梁体和墙体中间的衬套使其的耐磨耐冲刷力大幅度提高,其使用寿命可提高数倍;因刷涂防粘层,通风孔内的衬套和梁体及墙体起到了隔层作用,利于在导风墙大梁或导风墙墙体损坏部位局部修补或更换,梁体和墙体可长期使用,并减少了因整体砌筑造成的经济损失和工时。本发明的内衬套用碳化硅和其它硬质材料制作,在工作过程中大梁和导风墙下部可对被气流裹带出的大颗粒球团碎渣,在旋转中迅速磨细而被上升气流裹带出导风墙外,减少因其在此段的旋转和徘徊给上升气流造成的阻力和通风气流量。在每层每孔用耐热金属拉杆、象铆钉一样把整个导风墙所有耐火材料全部铆固成一体,用三角斜柱支撑和上面干燥床承托梁卡夹,使导风墙和炉体两侧上下和两端都连接成一体,加强了其稳定性。Because the wind guide wall girder and the wind guide wall of the present invention are all made and built in an arch shape, under the change of its reburning line, the swelling of the wall body block and the shrinkage of its masonry mud joint can cancel each other out, and the beam and There will be no pressure between the walls and between layers of the wall, and the beam will not be deformed; the bushing between the beam and the wall greatly improves the wear resistance and erosion resistance, and its service life can be improved Several times; due to the anti-sticking layer, the bushing in the ventilation hole and the beam and the wall play the role of a partition, which is conducive to partial repair or replacement of the damaged part of the air guide wall girder or the air guide wall, the beam and the wall The wall body can be used for a long time, and the economic loss and man-hours caused by integral masonry are reduced. The inner liner of the present invention is made of silicon carbide and other hard materials. During the working process, the large-grained pellet slag carried out by the airflow can be quickly ground to fineness by the updraft. Wrapped out of the wind guide wall, reducing the resistance and ventilation air flow caused by the rotation and hovering in this section to the updraft. Use heat-resistant metal pull rods in each layer and each hole to rivet all the refractory materials of the entire air guide wall into one body like rivets, and use triangular inclined columns to support and clamp the supporting beam of the drying bed above to make the air guide wall and the furnace body The upper, lower and both ends of the two sides are connected into one body, which strengthens its stability.
3、可以扩大窑炉容积3. Can expand the kiln volume
将导风墙及大梁梁体适当加长,在操作人员及设备不在增加的情况下,增加球团产量,可使球团吨耗燃料比例降低,使机械烧结竖炉的大型化向前迈了一大步。Properly lengthen the wind guide wall and girder body, and increase the pellet output without increasing the number of operators and equipment, which can reduce the fuel consumption ratio per ton of pellets and make the mechanical sintering shaft furnace a step forward. stride.
4、绿色环保、变废为宝4. Green and environmental protection, turning waste into treasure
利用高压电瓷生产厂家有史以来被当作垃圾处理的废弃高铝质瓷棒瓶和废泥为生产主要原料。因其主要成份为高铝粉和塑性好的优质结合粘土,经球石研磨成浆真空处理成泥并高温烧制,其产品属高铝均化料制作,一般铝含量在50%左右,耐火度在1730度左右,其废瓷棒瓶显气孔率在0.03%,硬度可割划玻璃,是耐酸、耐碱、耐磨的上等原料,把其粉碎成颗粒,做为骨料,用任何结合剂或粘土结合做成浇注料或用机压成型加工成产品,都有广泛的用途,用其瓷泥做耐火砖结合细粉,可促使瓷化结合,增加砖体强度,本发明结束了数十年来将高压电瓷当做垃圾处理的历史。而废日用陶瓷和废建筑陶瓷属弱酸性其硬度高,其废泥钾钠含量较高,易烧结,可用其作为原料生产半硅砖和工业窑炉烟道、烟囱上使用的内衬砖、低档耐磨砖和耐酸砖抗腐蚀力强,其使用效果优于一般粘土质耐火砖。对其的利用既为国家节省了资源,又为社会减少了污染。The high-aluminum porcelain rod bottles and waste mud that have been treated as garbage by high-voltage electric porcelain manufacturers are used as the main raw materials for production. Because its main ingredients are high-alumina powder and high-quality bonded clay with good plasticity, it is ground into slurry by ball stones, vacuum-processed into mud and fired at high temperature. Its products are made of high-alumina homogenized materials. Generally, the aluminum content is about 50%. The temperature is about 1730 degrees, the apparent porosity of the waste porcelain rod bottle is 0.03%, and the hardness can cut glass. It is the first-class raw material for acid resistance, alkali resistance and wear resistance. Bonding agent or clay is combined to make castables or processed into products by machine pressing, which has a wide range of uses. Using its porcelain clay as refractory brick bonding fine powder can promote porcelain bonding and increase brick body strength. The present invention is over The history of treating high voltage electric porcelain as garbage for decades. The waste daily-use ceramics and waste building ceramics are weakly acidic and have high hardness. The waste mud has a high content of potassium and sodium and is easy to sinter. It can be used as raw materials to produce semi-silica bricks and lining bricks used on industrial kiln flues and chimneys. , Low-grade wear-resistant bricks and acid-resistant bricks have strong corrosion resistance, and their use effect is better than that of ordinary clay refractory bricks. The use of it not only saves resources for the country, but also reduces pollution for the society.
附图说明 Description of drawings
图1是本发明炉体的正面剖视图。Fig. 1 is a front sectional view of the furnace body of the present invention.
图2是本发明导风墙大梁的结构示意图。Fig. 2 is a structural schematic diagram of the girder of the wind guiding wall of the present invention.
图3是图2的俯视示意图。FIG. 3 is a schematic top view of FIG. 2 .
图4是本发明导风墙及导风墙大梁的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the air guide wall and the air guide wall girder of the present invention.
图5是干燥床平面示意图。Figure 5 is a schematic plan view of the drying bed.
图6是本发明导风墙拱角砖示意图。Fig. 6 is a schematic diagram of the corner brick of the air guide wall of the present invention.
图7是本发明导风墙竖楔形墙砖示意图。Fig. 7 is a schematic diagram of vertical wedge-shaped wall bricks for the air guide wall of the present invention.
图中,炉体两侧墙体1,导风墙盖板砖2,大梁、导风墙通风孔及衬套出风口3,干燥床承托梁4,导风墙通风孔内衬套5,导风墙墙体6,耐热金属拉杆7,导风墙支撑柱8,耐热金属夹板9,大梁通风孔内衬套10,大梁浇注层11,大梁下铉12,大梁耐热金属上铉13,大梁卡入墙体部分14,大梁通风孔15,导风墙拱角砖立面16,导风墙砖浇注料17,通风孔之间浇注料18,导风墙拱角砖侧面19,大梁梁端20,大梁耐热钢立柱21,导风墙大梁22,导风墙上平砖23,24,干燥床三角形檩架25,生球团下料区段26,干燥床篦条27,导风墙竖楔形砖侧面28。In the figure, the
具体实施方式 Detailed ways
下面结合附图对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
见图1,图4,本实施例的导风墙墙体6分层砌筑在导风墙大梁22上,在导风墙墙体6及导风墙大梁22两侧,分别用三角人字型支撑柱8支撑,位于炉体内。该支撑柱8分别与导风墙墙体6、导风墙大梁22用螺栓紧固连接为一体。支撑柱8及导风墙大梁22的两端分别插入炉体两侧的墙体1内。导风墙6的上端设置有导风墙大梁及导风墙出风口3,出风口3上盖盖板砖2。干燥床用干燥床承托梁4承托,位于炉体内的上部。See Fig. 1, Fig. 4, the wind-guiding
见图1,图2,图3和图4,导风墙大梁22的梁体骨架是用耐热温度高的钢材焊接而成,为上拱下平结构,在大梁骨架的上铉13与下铉12之间用多根耐热钢立柱21支撑。梁体骨架的长度比竖炉炉体的内径略长,其两端分别砌入炉体两侧墙体1内,图2中的14就是大梁卡入墙体部分。在导风墙大梁22的梁体上面用耐火砖砌筑多个大梁通风孔15,导风墙大梁22的梁体的宽度及大梁通风孔15的孔径按图纸设计制作,其纵向按设计比例起拱,其起拱比例按用户要求在此基础上抬高或降低,大梁通风孔15内放入预先制作好的大梁通风孔内衬套10或板,大梁通风孔内衬套10或板的材质最好选用耐热金属或炭化硅及其他耐火或不属耐火材料范围的硬质耐磨材料。在大梁通风孔内衬套10或板的外表面,刷涂防粘层,导风墙大梁22的制作方法是:用钢模板贴紧导风墙大梁22梁体骨架支模,然后往梁体内浇注防爆浇注料将其浇注成型,在其表面形成大梁浇注层11,在导风墙大梁22的侧面形成大梁侧面浇注层11,用常规的方法将导风墙大梁22烘干然后用高温烧成或低温烘烤(800℃以下)制成成品大梁。也可以将导风墙大梁22梁体下面的通风孔做成八字形,其进风效果更好。See Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the beam body skeleton of the wind
本发明使用的浇注料的制作方法是:将杂质少的热震稳定性好的高铝熟料与高铝质废电瓷棒粉碎颗粒混合制成混合料,往混合料里加入耐热钢纤维和磷酸盐或其它高温高强结合剂制成防爆浇注料,因磷酸盐或其它高温高强结合剂结合制作的防爆浇注料烧成范都围很宽,所以导风墙大梁22的烧成温度根据浇注料所用原料的材质而定。The preparation method of the castable used in the present invention is: mix the high-alumina clinker with less impurities and good thermal shock stability with the crushed particles of high-alumina waste electric porcelain rods to form a mixture, and add heat-resistant steel fibers and Phosphate or other high-temperature and high-strength binders are used to make explosion-proof castables. The firing range of explosion-proof castables made of phosphate or other high-temperature and high-strength binders is very wide, so the firing temperature of the wind
见图4,在导风墙大梁22上用竖楔形耐火砖砌筑多层导风墙6,为增加导风墙大梁22梁体两端的高度也可如图4在不高出导风墙大梁22梁体总高度的基础上,同时用浇注料浇注第一层导风墙的拱角砖16和部分墙体。See Fig. 4, on wind-guiding
导风墙6两侧及墙体所用的耐火砖为高铝质耐火砖,这种高铝质耐火砖是用废高铝瓷泥优质粘土做结合细粉,用热震稳定性好的高铝矾土或废高铝质瓷棒瓶粉碎成的3毫米以下的颗粒为骨料,将结合细粉与骨料混合加高强结合剂按梁体起拱比例制作成的竖楔型耐火砖(制作时在部分砖中预留耐热金属拉杆的穿孔)和拱角砖,竖楔形耐火砖的结构见图7,它的立面28是竖楔形结构、侧面24是矩形结构。拱角砖的结构如图6,其立面16、侧面19为三角形结构。竖楔形耐火砖也可根据设计要求,在砖砌筑面制作成带砖舌和砖沟的竖楔型。用高铝质耐火砖在导风墙大梁22两侧砌筑成与其梁体相同的拱型。见图1和图4,导风墙墙体上用耐火砖砌筑多个的导风墙通风孔,导风墙通风孔与导风墙大梁通风孔15相通并垂直罗列成九孔烟囱状,导风墙通风孔内的装有导风墙通风孔内衬套5,每个导风墙通风孔均与与其对应的大梁通风孔15相通并垂直,按层叠加上下贯通为九孔烟囱状,位于导风墙墙体6下段的通风孔内衬套的外表面,刷涂有防粘层,在每层墙体的两导风墙通风孔之间装入一根两头带耐热螺丝的金属拉杆7,墙体两侧分别穿入孔径与金属拉杆规格相同的耐热金属夹板9,将耐热金属夹板9用螺丝与金属拉杆7紧固并焊牢。在两导风墙通风孔之间浇注两通风孔浇注料18使其与导风墙墙体6为一体。导风墙6上部的拱差部分用导风墙上平砖23和磷酸盐泥浆砌筑找平并留出导风墙大梁、导风墙通风孔及内衬套上出风口3,然后盖上用磷酸盐或用其它高温高强结合剂结合制作的导风墙盖板砖2,见图1,在导风墙盖板砖2上浇注浇注料,将其浇注成为三角形状,其顶尖与干燥床承托梁4顶尖距离适当放小,迫使风量在三角形梁檩的双重阻力下自下而上逐步减弱,保证了干燥床下部球团较厚料层也能获取足够的风量。上部料层较薄,球团水分大,因风量减弱、温度减低而避免了球团的过多崩裂。因此处温度较低,导风墙盖板砖2上所用的浇注料是用日用废瓷、建筑废瓷和废陶瓷匣钵、废旧耐火砖粉碎后的小颗粒,加铝酸盐水泥或水玻璃结合剂混合制成。The refractory bricks used on both sides of the
导风墙6砌筑完毕后,用导风墙砖墙浇注料17,在大梁梁端20的上方形成浇注层。导风墙6按其长度分为三段,每段导风墙6的两侧分别用两根烧制好的干燥床梁条,一端紧压导风墙盖板砖2,在其中心线呈三角状焊接,其另一端按干燥床合理下料的斜度,插入炉体两侧墙体内卡实。After the wind-guiding
为增加产量和扩大炉内容积,可以把炉体适当延长,导风墙6和导风墙大梁22也随之改变,为增加导风墙6和导风墙大梁22的承重力与稳定性,在导风墙6和大梁梁体22两侧各支撑数道同干燥床承托梁檩材质和制作方式相同的三角形支撑柱8,三角形支撑柱8一端支撑导风墙墙体,另一端呈人字形斜角,砌筑于炉体两侧的墙体1中,但其尖角必须向上,以免产生阻料现象。支撑柱8分别与导风墙6、导风墙大梁22用螺栓紧固连接为一体。In order to increase the output and expand the inner volume of the furnace, the furnace body can be appropriately extended, and the
见图5,位于导风墙顶端上部的干燥床采用起脊房屋梁檩式结构的承托梁4支撑,承托梁4用耐热金属钢材焊接,是底宽25公分,高50公分的三角梁架,用下底15公分、高30公分的数根三角形檩架25分别支模。干燥床的梁条和檩条用防爆浇注料浇注成型的方式制作,图中26是生球团下料区。As shown in Figure 5, the drying bed located at the top of the wind guide wall is supported by the
把干燥床檩条两端放入承托梁4的三角梁架中间,并高出三角梁架5公分,檩与檩之间距离按干燥床篦27的长度而定。把床篦27平放在两檩三角之间,其上平高度与檩尖相平并铺严。Put the drying bed purlin two ends into the middle of the triangular beam frame of supporting
本发明所述的结合剂是磷酸盐、磷酸或者树脂类结合剂。防粘层是沥青层。The binding agent described in the present invention is phosphate, phosphoric acid or resin binding agent. The anti-stick layer is an asphalt layer.
本发明的工作原理:Working principle of the present invention:
通风孔衬套与用竖楔形耐火砖砌筑的导风墙是隔层的两体,各承受各自的工作温度。因此,在同一块砖体上不会产生大的温差和断裂,用三角型支撑柱和耐热金属拉杆对导风墙支撑和紧固加强了导风墙的牢固和稳定性。The ventilation hole bushing and the wind guide wall built with vertical wedge-shaped refractory bricks are two parts of the compartment, each of which bears its own working temperature. Therefore, no large temperature difference and fracture will occur on the same brick body, and the support and fastening of the air guide wall with triangular support columns and heat-resistant metal tie rods strengthen the firmness and stability of the air guide wall.
本发明导风墙大梁22因其上面导风墙6是用竖楔形耐火砖拱型砌筑,因此所承受导风墙的压力并不太大,但其下平面就是熟球冷却带的上平面,冷却风由此处进入通风孔内,因此梁体下平面和梁体通风孔承受被高压风裹带的大颗粒球渣、及粉沫冲刷磨擦力也最大。其导风墙大梁的耐热金属骨架设制在其梁体表层,不但起到了增强大梁承重压力的作用,其高温时的耐磨特点对梁体下平面和通风孔口起到了保护作用,并且在其被磨损严重时便于用焊接方式修补,使其梁体和导风墙体长久使用。The air
干燥床对生球起干燥作用,其质量和数量与导风墙中散发出的热气流的大小和均匀有关,为了更好和均匀的利用干燥床下的热能,本发明设制的取消水循环系统,改用耐火材料的三角形梁檩屋架式结构,其工作原理如下:The drying bed acts as a drying agent for the raw pellets, and its quality and quantity are related to the size and uniformity of the hot air flow emitted from the air guide wall. In order to better and uniformly utilize the heat energy under the drying bed, the water circulation system designed in the present invention is eliminated. The triangular girder-purlin roof truss structure with refractory materials is used, and its working principle is as follows:
用三角型檩因紧压导风墙盖板上的浇注层,可把两梁之间的气流局限在此部位不能相互移动,从导风墙口喷出的热气流其压力是向上的,气流沿干燥床底向顶部流动。干燥床的篦条是卡放在三角型两檩之间,越往上其流动空间越小,迫使气流在干燥床下被三角形檩截留并在此处大量排出。以此类推在被数道干燥床三角形檩多次截留散发并形成向上跨蓝式移动,压力和流量也逐渐减弱,符合了下面料层厚、水分小热量和压力需要量大。顶部料层薄、水分大、热量压力需要量小的良性工作原理。The triangular purlin is used to tightly press the pouring layer on the cover plate of the air guide wall, so that the airflow between the two beams can be confined to this part and cannot move with each other. The pressure of the hot air flow ejected from the air guide wall is upward, and the air flow Flow from the bottom to the top of the drying bed. The grate of the drying bed is stuck between the two triangular purlins, and the flow space becomes smaller as it goes up, forcing the airflow to be intercepted by the triangular purlins under the drying bed and discharged here in large quantities. By analogy, the triangular purlins of several drying beds are intercepted and distributed for many times and form an upward cross-blue movement, and the pressure and flow are gradually weakened, which meets the requirement of thick lower fabric layer, less water, heat and pressure. The benign working principle is that the top material layer is thin, the moisture is large, and the heat pressure requirement is small.
以上公开的仅为本发明的具体实施例,但本发明并非局限于此,任何本领域的技术人员能思之的变化,都应落在本发明的保护范围之内。The above disclosures are only specific embodiments of the present invention, but the present invention is not limited thereto, and any changes conceivable by those skilled in the art shall fall within the protection scope of the present invention.
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| CN101738082B (en) * | 2010-01-19 | 2011-05-11 | 唐山市盈心耐火材料有限公司 | Smelting palletizing shaft furnace air-guiding wall and building method thereof |
| CN103529044A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Crack inspection device for sagger |
| CN107976061A (en) * | 2017-12-28 | 2018-05-01 | 陕西能源职业技术学院 | A kind of vertical ceramic firing heating unit of continous way and heating means |
| CN110657663A (en) * | 2018-06-29 | 2020-01-07 | 山西通才工贸有限公司 | Construction method of air guide wall of shaft furnace |
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| CN1600879A (en) * | 2004-10-27 | 2005-03-30 | 周传禄 | Water free beam of high furnace baking bed for sintering ball body of powder of iron ore |
| CN2876659Y (en) * | 2006-07-31 | 2007-03-07 | 巩义市建业耐材有限公司 | Arch or fold line arch brick summer beam for air ducting wall and air guide wall of pellet shaft furnace |
| CN200979365Y (en) * | 2006-11-27 | 2007-11-21 | 唐山大方铸造有限公司 | A wind guide wall of a shaft furnace |
| CN201173676Y (en) * | 2008-02-01 | 2008-12-31 | 唐山市磁石矿冶科贸有限公司 | Long service life energy-saving -type acid pellet calcining high furnace |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101738082B (en) * | 2010-01-19 | 2011-05-11 | 唐山市盈心耐火材料有限公司 | Smelting palletizing shaft furnace air-guiding wall and building method thereof |
| CN103529044A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Crack inspection device for sagger |
| CN107976061A (en) * | 2017-12-28 | 2018-05-01 | 陕西能源职业技术学院 | A kind of vertical ceramic firing heating unit of continous way and heating means |
| CN110657663A (en) * | 2018-06-29 | 2020-01-07 | 山西通才工贸有限公司 | Construction method of air guide wall of shaft furnace |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101509724B (en) | 2010-08-25 |
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