A kind of preparation method of solvent of red 135
Technical field
The present invention relates to a kind of preparation method of solvent of red 135, belong to chemical field.
Background technology
Solvent of red 135, English name Solvent Red135, molecular formula: C
18H
6Cl
4N
2O, molecular weight: 408.06, CAS number: 71902-17-5.Outward appearance is the bright red powder.Water insoluble, dissolve in ethanol, chloroform, acetone and other organic solvent.Be mainly used in polystyrene, ABS resin, plexiglass, cellulose acetate, polyvinyl chloride coloring, also be used for the polyster fibre dope dyeing.Its structural formula is:
At present, the difference according to used reaction medium in the solvent of red 135 preparation process is divided into solvent method and water method.Solvent method is to be a kind of method that reaction medium is produced solvent of red 135 with the polar organic solvent, the product vividness height that this method is produced, but because solvent of red 135 has certain solubleness in organic solvent, so product separation is difficulty relatively, add that the solvent usage quantity is bigger, recovery need expend a large amount of energy, and the rate of recovery is generally about 85%, can't reclaim thoroughly, so production cost is higher.The water method is to be a kind of method that reaction medium is produced solvent of red 135 with the aqueous hydrochloric acid, and this method only just need be filtered can realize product separation, and reaction medium need not to reclaim, only need carry out neutralizing treatment, production cost is lower, but quality product and the yield produced are relatively low, and quality product is relatively poor.
Summary of the invention
The purpose of this invention is to provide a kind of good product quality, the preparation method of the solvent of red 135 that production cost is low.
Technical scheme of the present invention: band stir and the reaction unit of refluxing unit in be 1: 1 tetrachlorophthalic anhydride and 1 with the amount of substance ratio, 8-naphthylene diamine and mass concentration are 10~15% hydrochloric acid soln, polar organic solvent and non-ionic surface active catalyst mix that can be miscible with water, open and stir and heating, be warming up under the reflux state and reacted 8~15 hours, filter then, filter cake is washed till filtrate with clear water and is neutral, and final drying promptly gets solvent of red 135; The consumption of described hydrochloric acid soln is 1,10~20 times of 8-naphthylene diamine, and the consumption of described polar organic solvent is 1~50% of a reaction medium total amount, described catalyst consumption is 0.01~2% of a reaction medium total amount.
Described polar organic solvent is acetic acid or dimethyl formamide (DMF) or alcohol or N methyl-2-pyrrolidone.
Described non-ionic surface active catalyzer is fatty alcohol-polyoxyethylene ether or alkylphenol polyoxyethylene.
Described alkylphenol polyoxyethylene is a polyoxyethylene nonylphenol ether.
Reaction equation is as follows:
Fatty alcohol-polyoxyethylene ether of the present invention belongs to nonionogenic tenside, and its chemical general formula is RO (CH
2CH
2O)
nH, wherein, R is generally the alkyl of 10~15 carbon, and n can be 2~30 integer.
Alkylphenol polyoxyethylene of the present invention belongs to nonionogenic tenside, and its general structure is
Wherein, R is generally the alkyl of 8~12 carbon, and n can be 2~50 integer, and the present invention has adopted modal polyoxyethylene nonylphenol ether as the nonionic active catalyst, and its chemical formula is C
9H
19C
6H
4O (CH
2CH
2O)
nH, wherein n is 5 to 20 a integer.
Fatty alcohol-polyoxyethylene ether and alkylphenol polyoxyethylene belong to nonionogenic tenside together, has similar performance, adjustable size according to the n value saves its HLB value, thereby makes it have good emulsifying property, wettability, dispersiveness, lyotropy, soil removability and penetrating power.In the present invention, fatty alcohol-polyoxyethylene ether and alkylphenol polyoxyethylene are as catalyzer.
The present invention combines original solvent method with the water method, both avoided the deficiency that difficulty, solvent need to reclaim relatively, production cost is high of product separation in the solvent method, also avoided relatively low, the second-rate shortcoming of product vividness in the water method, but reached product vividness height, best result that production cost is low, promoted the lifting of product specification greatly and reduced enterprise's production cost.
Embodiment
Embodiment 1
In the there-necked flask of band stirring and reflux condensing tube, add 300g 13% hydrochloric acid soln, 60g alcohol, 28.6g tetrachlorophthalic anhydride, 15.8g 1 successively, 8-naphthylene diamine, 0.3g fatty alcohol-polyoxyethylene ether, open and stir and heating, be warming up under the reflux state, react 10 hours after-filtration, filter cake is washed till filtrate with clear water and is neutral, dry product 40.0g (be theoretical yield 98%).Product is compared form and aspect and is similar to, omits gorgeous partially, the depth approximate (specifically seeing Table 1) with standard substance, intensity is 101.2%.
Table 1
Light source |
△E
* |
△H
* |
△C
* |
△L
* |
△a
* |
△b
* |
D65/10 |
0.86 |
0.27 |
0.81 |
0.15 |
0.64 |
0.56 |
A/10 |
0.91 |
0.31 |
0.82 |
0.24 |
0.50 |
0.72 |
F2/10 |
0.94 |
0.24 |
0.89 |
0.20 |
0.65 |
0.66 |
(wherein: △ E-aberration, △ H-tonal difference, △ L-luminosity equation, △ C-chroma is poor,
△ a-red degree-green degree is poor, and △ b-yellow degree-blue degree is poor, and more for a short time product coloured light and the standard substance of showing of △ E are approaching more.Usually, △ E promptly meets the demands less than 3, if requirement is more strict, then △ E should be less than 1.)
Embodiment 2
In the 3000L enamel reaction still of stirring of band frame and reflux exchanger, add 2000kg 10% hydrochloric acid soln, 150kg acetic acid, 228kg tetrachlorophthalic anhydride, 125kg 1 successively, 8-naphthylene diamine, 2kg polyoxyethylene nonylphenol ether, open and stir and heating, be warming up under the reflux state, react 15 hours after-filtration, filter cake is washed till filtrate with clear water and is neutral, dry product 317kg (be theoretical yield 98.1%).Product is compared coloured light approximate (specifically seeing Table 2) with standard substance, intensity is 99.1%.
Table 2
Light source |
△E
* |
△H
* |
△C
* |
△L
* |
△a
* |
△b
* |
D65/10 |
0.25 |
0.00 |
0.21 |
0.15 |
0.19 |
0.08 |
A/10 |
0.39 |
-0.05 |
0.34 |
0.19 |
0.31 |
0.15 |
F2/10 |
0.10 |
0.01 |
0.02 |
0.10 |
0.01 |
0.01 |
Embodiment 3
In the 5000L enamel reaction still of stirring of band frame and reflux exchanger, add 3000kg 13% hydrochloric acid soln, 200kg dimethyl formamide (DMF), 286kg tetrachlorophthalic anhydride, 158kg 1 successively, 8-naphthylene diamine, 2.5kg fatty alcohol-polyoxyethylene ether, open and stir and heating, be warming up under the reflux state, react 12 hours after-filtration, filter cake is washed till filtrate with clear water and is neutral, dry product 403kg (be theoretical yield 98.8%).Product is compared form and aspect approximate (specifically seeing Table 3) with standard substance, intensity is 100.2%.
Table 3
Light source |
△E
* |
△H
* |
△C
* |
△L
* |
△a
* |
△b
* |
D65/10 |
0.34 |
0.07 |
0.26 |
0.21 |
0.21 |
0.16 |
A/10 |
0.37 |
0.08 |
0.27 |
0.24 |
0.18 |
0.22 |
F2/10 |
0.35 |
0.07 |
0.26 |
0.23 |
0.19 |
0.19 |
Embodiment 4
In the 500L enamel reaction still of stirring of band frame and reflux exchanger, add 300kg 13% hydrochloric acid soln, 20kgN-methyl-2-pyrrolidone, 28.6kg tetrachlorophthalic anhydride, 15.8kg 1 successively, 8-naphthylene diamine, 5kg polyoxyethylene nonylphenol ether, open and stir and heating, be warming up under the reflux state, react 12 hours after-filtration, filter cake is washed till filtrate with clear water and is neutral, dry product 39.2kg (be theoretical yield 96.1%).Product is compared form and aspect approximate (specifically seeing Table 3) with standard substance, intensity is 99.8%.
Table 4
Light source |
△E
* |
△H
* |
△C
* |
△L
* |
△a
* |
△b
* |
D65/10 |
0.34 |
0.09 |
0.29 |
0.15 |
0.23 |
0.19 |
A/10 |
0.34 |
0.11 |
0.27 |
0.18 |
0.17 |
0.24 |
F2/10 |
0.43 |
0.08 |
0.38 |
0.18 |
0.29 |
0.26 |