CN101504292A - Multi-slewing absolute magnetic encoder capable of reducing standby power consumption - Google Patents
Multi-slewing absolute magnetic encoder capable of reducing standby power consumption Download PDFInfo
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- CN101504292A CN101504292A CNA2009100104156A CN200910010415A CN101504292A CN 101504292 A CN101504292 A CN 101504292A CN A2009100104156 A CNA2009100104156 A CN A2009100104156A CN 200910010415 A CN200910010415 A CN 200910010415A CN 101504292 A CN101504292 A CN 101504292A
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Abstract
The invention discloses a multi-turnover absolute magnetic encoder which has a simple structure and can greatly prolong the service life of a standby power supply on the premise of guaranteeing the precision and reduce the power consumption of the standby power supply. The multi-turnover absolute magnetic encoder is provided with a magnetic fixed sleeve, an external power supply and the standby power supply, wherein a transverse magnet is fixed inside the magnetic fixed sleeve; a Hall integrated circuit is arranged corresponding to the transverse magnet; an output of the Hall integrated circuit is connected with a singlechip; an output of the external power supply and an output of the standby power supply are connected with a power switching circuit; a monitoring magnet fixed disc is sleeved outside the magnet fixed sleeve; 3 to 18 monitoring magnets are uniformly distributed on the monitoring magnet fixed disc circumferentially; Hall elements which are operated in the mode of automatic circulated power failure are arranged corresponding to the monitoring magnets; outputs of the Hall elements are connected with the singlechip; an output of the power switching circuit is connected with the Hall elements and the singlechip and connected with the Hall integrated circuit through a power switch control circuit; and the output of the external power supply or the standby power supply is also connected with a switching value interface of the singlechip.
Description
Technical field:
The invention belongs to many rotary types absolute value encoder field, especially a kind of simple in structure, guaranteeing under the prerequisite of precision, can prolong many revolutions absolute type magnetic encoder of the reduced standby power consumption in standby power supply serviceable life greatly.
Background technology:
In fields such as valve controls, since the valve of controlling when power supply cuts off the power supply, still can close or open by artificial realization, therefore must provide standby power supply for rotation amount measurement mechanism-many rotary types absolute type encoder of valve, so that detect many commentaries on classics rotation amount of valve at any time and store, prevent that rotation data from losing.Existing method is that many rotary types absolute type encoder is joined with external power source (civil power) and standby power supply respectively by power supply switch circuit circuit such as () relays, when external power source cuts off the power supply, and the power supply switch circuit action, conversion is by standby power supply work automatically.Known many rotary types absolute type encoder has two kinds of Hall-type increment (pulse) type magnetic rotary encoder, Hall-type absolute value type magnetic rotary encoders at present, but all exists the problem that expends stand-by electric energy, has shortened the serviceable life of standby power supply.
1. Hall-type increment (pulse) type magnetic rotary encoder is on the rotating disk that links with the tested valve door pivot a plurality of magnetic patch to be set, above rotating disk, a Hall element is set with the magnetic patch corresponding position, by circuit (counter etc.) the statistics umber of pulse that Hall element sent of joining with Hall element, promptly detect the rotation amount of valve.Because of the precision of scrambler is directly proportional with the quantity of set magnetic patch, reach high resolving power (more than 1.4 degree), the quantity of set magnetic patch should be 256 at least, and to realize the most basic detection, the quantity of magnetic patch also should be 50, so hardware process speed such as Hall element, counter just must be fast, this circuit also just can not take to save circulation power-down mode (that is: the pulse mode) power supply of electric energy, otherwise can intermittently cause the detection loss of data because of power supply, exist waste electric energy phenomenon;
2. Hall-type absolute value type magnetic rotary encoder then is on the rotating disk that links with the tested valve door pivot a horizontal magnetic patch to be set, above rotating disk, a Hall integrated circuit is set with the magnetic patch corresponding position, hardware such as the output of Hall integrated circuit and single-chip microcomputer, display join, the precision height, resolution can reach 1.4 degree, as China Patent No. be 200720185091.6, title is the utility model patent of " magnetic rotary encoder ".Because this scrambler detected is anglec of rotation absolute value, be no more than 1 circle and just can not cause loss of data as long as stop counting, therefore switch to standby power supply when working when power supply, can adopt the work of circulation power-down mode.But because the power consumption of Hall integrated circuit own is big, the single-chip microcomputer frequency of operation of joining with it can not be too low, even and machine system be in the circulation power-down mode, its outage gap also can not be oversize, therefore whole power consumption is still bigger, does not reach perfect condition.
Summary of the invention:
The present invention is in order to solve the above-mentioned technical matters of existing in prior technology, to provide a kind of simple in structure, under the prerequisite that guarantees precision, can prolong many revolutions absolute type magnetic encoder of the reduced standby power consumption in standby power supply serviceable life greatly.
Technical solution of the present invention is: a kind of many revolutions absolute type magnetic encoder that reduces standby power consumption, be provided with magnet fixed sleeve 1, at magnet fixed sleeve 1 internal fixation transverse magnet 2 is arranged, with the transverse magnet 2 corresponding Hall integrated circuits 3 that are provided with, the output and the single-chip microcomputer of Hall integrated circuit 3 join; Be provided with external power source and standby power supply, the output and the power supply switch circuit of external power source and standby power supply join, it is characterized in that: the described magnet fixed sleeve 1 outer monitoring magnet fixed disc 4 that is socketed with, on monitoring magnet fixed disc 4, be uniformly distributed with 3～18 monitoring magnet 5 along the circumference, with the monitoring magnet 5 corresponding Hall elements 6 that are provided with the work of Automatic Cycle power-down mode, the output and the single-chip microcomputer of Hall element 6 join; The output of power supply switch circuit and Hall element 6, single-chip microcomputer join and join by power on-off control circuit and Hall integrated circuit 3, and the output of external power source or standby power supply is also joined with the switching value interface of single-chip microcomputer.
Described Hall element 6 is two, is separately positioned on upper and lower or the same side of monitoring magnet fixed disc 4, and the output of two Hall elements 6 is joined by shake identification circuit and single-chip microcomputer.
The present invention makes up Hall-type absolute value loop and Hall-type increment (pulse) loop, detection and the transmission of changeing rotation data are taken in the Hall-type absolute value loop that wherein accuracy of detection is high more, the Hall-type pulse circuit then is responsible for waking up single-chip microcomputer, its magnet only is provided with 3～18 and gets final product, and Hall element wherein can adopt the Automatic Cycle power-down mode.When the external power source outage is worked by standby power supply, can make Hall integrated circuit with the work of circulation power-down mode; Perhaps powered-down and make single-chip microcomputer enter the power-down mode work of power saving, and Hall element is only arranged with the work of Automatic Cycle power-down mode, make system enter the state of power saving; When changing (being that tested valve begins to rotate) when the Hall pulsing circuit has signal, can in rotating 60～180 degree, wake single-chip microcomputer up and testing is carried out in Hall-type absolute value loop, both can guarantee high measurement accuracy, can prevent loss of data again, also can reduce the power consumption of standby power supply simultaneously, prolong the serviceable life of standby power supply greatly.
Description of drawings:
Fig. 1 is the mechanical mounting structure synoptic diagram of the embodiment of the invention 1.
Fig. 2 is the schematic block circuit diagram of the embodiment of the invention 1.
Fig. 3 is the mechanical mounting structure synoptic diagram of the embodiment of the invention 2.
Fig. 4 is the schematic block circuit diagram of the embodiment of the invention 2.
Fig. 5 is the output signal synoptic diagram that Hall element and shake identification circuit when surpassing 60 ° are just being changeed in the rotating shaft of the embodiment of the invention 2.
Fig. 6 is the output signal synoptic diagram of the rotating shaft counter-rotating of the embodiment of the invention 2 Hall element and shake identification circuit when surpassing 60 °.
Fig. 7～Fig. 8 is the output signal synoptic diagram of the rotating shaft of the embodiment of the invention 2 Hall element and shake identification circuit when shaking in 60 °.
Embodiment:
Below in conjunction with description of drawings the specific embodiment of the present invention.
Embodiment 1:
As shown in Figure 1, 2: the same with prior art, be provided with the magnet fixed sleeve made from non-magnet material 1, at magnet fixed sleeve 1 internal fixation transverse magnet 2 is arranged, with the transverse magnet 2 corresponding Hall integrated circuits 3 that are provided with, the output and the single-chip microcomputer of Hall integrated circuit 3 join, and the output and the display of single-chip microcomputer join; Be provided with external power source (civil power) and standby power supply, the output and the power supply switch circuit of external power source and standby power supply join, outside described magnet fixed sleeve 1, also be socketed with monitoring magnet fixed disc 4, on monitoring magnet fixed disc 4, be uniformly distributed with 3～18 monitoring magnet 5 along the circumference, corresponding with monitoring magnet 5 be provided with can the work of Automatic Cycle power-down mode little power consumption Hall element 6, the interface A of the output of Hall element 6 and single-chip microcomputer joins, Hall element 6 can adopt the Hall element that self has the Automatic Cycle power down function, low-power consumption Hall element A32 as 15 microwatts also can provide working power by the Automatic Cycle current supply circuit.The output of power supply switch circuit and Hall element 6, single-chip microcomputer join and join by power on-off control circuit and Hall integrated circuit 3, and the output of external power source or the output of standby power supply are also joined with the switching value interface B of single-chip microcomputer.The mounting means of all elements, circuit and circuit printed wiring board all can same prior art.Power on-off control circuit can be selected 9012 transistor circuits for use, i.e. may command open and close working power, and also the may command working power is in the intermittent power supply pattern.
Principle of work:
1. when external power source has electricity, external power source is a power on-off control circuit by power supply switch circuit, the single-chip microcomputer power supply, send wake-up signal by external power source output terminal or standby power supply output terminal to the switching value interface B of single-chip microcomputer this moment, single-chip microcomputer is then controlled power on-off control circuit and is in " opening " state, be Hall integrated circuit 3 power supplies, when measured axis 7 rotates, transverse magnet 2, monitoring magnet fixed disc 4 and monitoring magnet 5 together rotate, Hall integrated circuit 3 will singly change absolute value signal and send single-chip microcomputer to by interface circuit C, single-chip microcomputer carries out change more and calculates, store and output to display etc., this moment, the output of Hall element 6 was inoperative to single-chip microcomputer;
2. when external power source cuts off the power supply, the power supply switch circuit action, automatically conversion is by standby power supply work, standby power supply is power on-off control circuit, single-chip microcomputer and Hall element 6 power supplies by power supply switch circuit, whether have the signal input by single-chip microcomputer according to switching value interface B and switching value interface A (wake-up signal that Hall element 6 sends) this moment, control power on-off control circuit and selection its own power source mode of operation:
A. when measured axis 7 rotates, monitoring magnet fixed disc 4 and monitoring magnet 5 rotate thereupon, Hall element 6 has signal output, interface microcontroller A then has the signal input, this moment, the Single-chip Controlling power on-off control circuit was in " intermittent power supply " pattern, be Hall integrated circuit 3 intermittent power supplies, Hall integrated circuit 3 will singly change absolute value signal and send single-chip microcomputer to by interface circuit C, and single-chip microcomputer carries out change more and calculates, stores and output to display etc.;
B. when measured axis 7 certain hour (presetting) that stops operating, monitoring magnet fixed disc 4 and monitoring magnet 5 also stop operating, Hall element 6 does not have signal output, interface microcontroller A does not then have the signal input, this moment, the Single-chip Controlling power on-off control circuit was in " pass " state, stop to be Hall integrated circuit 3 power supplies, single-chip microcomputer also enters the power-down mode work of saving power supply simultaneously, power consumption few (can only consume tens microampere electric currents).
If c. measured axis 7 rotates again, with step a, be that Hall element 6 output wake-up signals are to interface microcontroller A, single-chip microcomputer then is waken up (returning to normal mode of operation from power-down mode) immediately, and the control power on-off control circuit is in " intermittent power supply " pattern, be Hall integrated circuit 3 intermittent power supplies, Hall integrated circuit 3 will singly change absolute value signal and send single-chip microcomputer to by interface circuit C, and single-chip microcomputer carries out change more and calculates, stores and output to display etc.
3. after external power source restores electricity, repeating step 1.
Embodiment 2:
Shown in Fig. 3,4: basic structure is with embodiment 1, different is that described Hall element 6 is two with embodiment 1, promptly the 6-1 among the figure, 6-2 are separately positioned on the upper and lower or the same side of monitoring magnet fixed disc 4, and the output of two Hall elements 6 is joined by shake identification circuit and single-chip microcomputer.
Principle of work:
During external power source with embodiment 1.
2. when standby power supply is powered:
When a. stopping operating, then with embodiment 1 as measured axis 7;
When b. rotating as measured axis 7, just changeing when surpassing 60 °, the output signal a of Hall element 6-1,6-2 and shake identification circuit as shown in Figure 5; The output signal a of Hall element 6-1,6-2 and shake identification circuit as shown in Figure 6 when counter-rotating surpassed 60 °, the shake identification circuit export interface microcontroller A to, this moment, the Single-chip Controlling power on-off control circuit was in " intermittent power supply " pattern, be Hall integrated circuit 3 intermittent power supplies, Hall integrated circuit 3 will singly change absolute value signal and send single-chip microcomputer to by interface circuit C, and single-chip microcomputer carries out change more and calculates, stores and output to display etc.; Rotating as measured axis 7 is when shaking in 60 °, then the output signal a of Hall element 6-1,6-2 and shake identification circuit is shown in Fig. 7～8, shake identification circuit and make identification this moment, neither export wake-up signal, interface microcontroller A then is not waken up, single-chip microcomputer is still controlled power on-off control circuit and is in " pass " state, continue to stop to be Hall integrated circuit 3 power supplies, single-chip microcomputer also still keeps saving the power-down mode work of power supply simultaneously, power consumption few (can only consume tens microampere electric currents).
Claims (2)
1. many revolutions absolute type magnetic encoder that can reduce standby power consumption, be provided with magnet fixed sleeve (1), at magnet fixed sleeve (1) internal fixation transverse magnet (2) is arranged, the corresponding Hall integrated circuit (3) that is provided with transverse magnet (2), the output and the single-chip microcomputer of Hall integrated circuit (3) join; Be provided with external power source and standby power supply, the output and the power supply switch circuit of external power source and standby power supply join, it is characterized in that: the outer monitoring magnet fixed disc (4) that is socketed with of described magnet fixed sleeve (1), on monitoring magnet fixed disc (4), be uniformly distributed with 3～18 monitoring magnet (5) along the circumference, with the corresponding Hall element (6) that is provided with the work of Automatic Cycle power-down mode of monitoring magnet (5), the output and the single-chip microcomputer of Hall element (6) join; The output of power supply switch circuit and Hall element (6), single-chip microcomputer joins and join by power on-off control circuit and Hall integrated circuit (3), and the output of external power source or standby power supply is also joined with the switching value interface of single-chip microcomputer.
2. the many revolutions absolute type magnetic encoder that reduces standby power consumption according to claim 1, it is characterized in that: described Hall element (6) is two, be separately positioned on upper and lower or the same side of monitoring magnet fixed disc (4), the output of two Hall elements (6) is joined by shake identification circuit and single-chip microcomputer.
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| CN2009100104156A CN101504292B (en) | 2009-02-23 | 2009-02-23 | Multi-slewing absolute magnetic encoder capable of reducing standby power consumption |
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| CN2009100104156A CN101504292B (en) | 2009-02-23 | 2009-02-23 | Multi-slewing absolute magnetic encoder capable of reducing standby power consumption |
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Cited By (12)
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| CN102506907A (en) * | 2011-09-27 | 2012-06-20 | 上海源致信息技术有限公司 | Position detecting device |
| CN104011507A (en) * | 2011-10-26 | 2014-08-27 | 铁姆肯公司 | Rotational encoder with additional independent hall effekt sensor |
| CN104613989A (en) * | 2013-11-05 | 2015-05-13 | 日本电产三协株式会社 | Encoder |
| CN105403231A (en) * | 2015-11-04 | 2016-03-16 | 东方通信股份有限公司 | Magnetic rotary encoder |
| CN105628057A (en) * | 2014-10-31 | 2016-06-01 | 北京精密机电控制设备研究所 | High-temperature-resistance high-precision Hall encoder |
| CN107026539A (en) * | 2017-05-22 | 2017-08-08 | 华中科技大学 | Integrated magnetic coder and Hall switch determine the external rotor permanent magnet synchronous machine of position |
| CN107402540A (en) * | 2017-09-26 | 2017-11-28 | 成都信息工程大学 | The low-power dissipation power supply control system and control method of a kind of pseudo noise code encoder |
| US10466311B2 (en) | 2014-09-04 | 2019-11-05 | The Timken Company | Hall effect sensor circuit with offset compensation |
| CN110426065A (en) * | 2018-05-01 | 2019-11-08 | 发那科株式会社 | Absolute type encoder |
| CN110873579A (en) * | 2018-09-03 | 2020-03-10 | 富士电机株式会社 | Encoder for encoding a video signal |
| CN111230885A (en) * | 2020-03-03 | 2020-06-05 | 中山早稻田科技有限公司 | Intelligent cooperative robot control system, method and storage medium |
| JP2020101439A (en) * | 2018-12-21 | 2020-07-02 | 株式会社竹中製作所 | Gas meter and manufacturing method thereof |
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| US7042211B2 (en) * | 2001-10-19 | 2006-05-09 | Kabushiki Kaisha Yaskawa Denki | Multirotation type encoder |
| CN101201257B (en) * | 2007-12-24 | 2011-03-16 | 孙成 | Magnetic rotary encoder |
| CN201417147Y (en) * | 2009-02-23 | 2010-03-03 | 孙成 | Multi-turn absolute type magnetic encoder capable of reducing power consumption of stand-by power source |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102506907B (en) * | 2011-09-27 | 2014-07-02 | 上海源致信息技术有限公司 | Position detecting device |
| CN102506907A (en) * | 2011-09-27 | 2012-06-20 | 上海源致信息技术有限公司 | Position detecting device |
| CN104011507A (en) * | 2011-10-26 | 2014-08-27 | 铁姆肯公司 | Rotational encoder with additional independent hall effekt sensor |
| US9644935B2 (en) | 2011-10-26 | 2017-05-09 | The Timken Company | Sensor system having independent hall effect sensor |
| CN104613989A (en) * | 2013-11-05 | 2015-05-13 | 日本电产三协株式会社 | Encoder |
| US10466311B2 (en) | 2014-09-04 | 2019-11-05 | The Timken Company | Hall effect sensor circuit with offset compensation |
| CN105628057A (en) * | 2014-10-31 | 2016-06-01 | 北京精密机电控制设备研究所 | High-temperature-resistance high-precision Hall encoder |
| CN105403231A (en) * | 2015-11-04 | 2016-03-16 | 东方通信股份有限公司 | Magnetic rotary encoder |
| CN105403231B (en) * | 2015-11-04 | 2017-12-05 | 东方通信股份有限公司 | Magnetic rotary encoder |
| CN107026539B (en) * | 2017-05-22 | 2024-04-19 | 华中科技大学 | Outer rotor permanent magnet synchronous motor with position determined by integrating magnetic encoder and Hall switch |
| CN107026539A (en) * | 2017-05-22 | 2017-08-08 | 华中科技大学 | Integrated magnetic coder and Hall switch determine the external rotor permanent magnet synchronous machine of position |
| CN107402540A (en) * | 2017-09-26 | 2017-11-28 | 成都信息工程大学 | The low-power dissipation power supply control system and control method of a kind of pseudo noise code encoder |
| CN107402540B (en) * | 2017-09-26 | 2019-11-08 | 成都信息工程大学 | A kind of the low-power dissipation power supply control system and control method of pseudo noise code encoder |
| CN110426065A (en) * | 2018-05-01 | 2019-11-08 | 发那科株式会社 | Absolute type encoder |
| CN110873579A (en) * | 2018-09-03 | 2020-03-10 | 富士电机株式会社 | Encoder for encoding a video signal |
| JP2020101439A (en) * | 2018-12-21 | 2020-07-02 | 株式会社竹中製作所 | Gas meter and manufacturing method thereof |
| CN111230885A (en) * | 2020-03-03 | 2020-06-05 | 中山早稻田科技有限公司 | Intelligent cooperative robot control system, method and storage medium |
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Address after: 124100, Liaoning, Panjin Province, Panshan County, Liaoning (North) new material industrial park, No. 5 Patentee after: Sun Cheng Patentee after: Sun Maozhao Address before: 116011 Wanda apartment, No. 50 Tongren street, Xigang District, Liaoning, Dalian 17-5 Patentee before: Sun Cheng Patentee before: Sun Maozhao |
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