CN101502803B - Catalyst for preparing 1,4-butanediol or tetrahydrofuran from selective hydrogenation of dimethyl maleate and preparation method thereof - Google Patents

Catalyst for preparing 1,4-butanediol or tetrahydrofuran from selective hydrogenation of dimethyl maleate and preparation method thereof Download PDF

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CN101502803B
CN101502803B CN 200910047800 CN200910047800A CN101502803B CN 101502803 B CN101502803 B CN 101502803B CN 200910047800 CN200910047800 CN 200910047800 CN 200910047800 A CN200910047800 A CN 200910047800A CN 101502803 B CN101502803 B CN 101502803B
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butanediol
dimethyl maleate
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precipitation
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CN101502803A (en
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范康年
郭平均
乔明华
赵正康
谢振华
杨菊群
刘文艳
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Shanghai Huayi Energy Chemical Co ltd
Fudan University
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Fudan University
Shanghai Coking Co Ltd
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Abstract

The invention belongs to the field of chemical technology, and in particular relates to a catalyst for preparing 1, 4-butanediol or tetrahydrofuran by selective hydrogenation of dimethyl maleate and a preparation method thereof. The catalyst consists of Cu, Zn, Al, M and O, and the mol content of each metal element is as follows: 30 to 60 percent of Cu, 10 to 50 percent of Zn, 5 to 20 percent of Al and 0 to 10 percent of M, wherein M is any one of Mn, Mg and Cr. The preparation method for the catalyst comprises precipitation, ageing, washing, drying and baking of a catalyst precursor, and reduction activation before use. The catalyst is applied to the hydrogenation reaction of the dimethyl maleate, and the yield of the 1, 4-butanediol at a reaction temperature of 180 DEG C is 73.6 percent; and the yield of the tetrahydrofuran is 96 percent at a reaction temperature of 220 DEG C. Product composition of the catalyst can be well adjusted by changing the reaction condition to adapt to different market demands, and the catalyst has extremely high industrial application value.

Description

Be used for dimethyl maleate and select hydrogenation preparing 1, the Catalysts and its preparation method of 4-butanediol or oxolane
Technical field
The invention belongs to chemical technology field, be specifically related to a kind of dimethyl maleate that is used for and select hydrogenation preparing 1, the Catalysts and its preparation method of 4-butanediol or oxolane.
Background technology
1, the 4-butanediol is the important rapidly basic organic synthesis raw material of development in recent years.Because carbochain is longer, be that synthetic polyester of raw material or polyurethane ratio are that the synthetic polymer of raw material has balanced physical property by ethylene glycol or propane diols with it.1, the purposes of 4-butanediol is very extensive, and it mainly contains 3 product chains: 1, produce oxolane (being called for short THF), oxolane is produced polytetramethylene ether diol (being called for short PTMEG) through ring-opening polymerisation, medicine intermediate or directly be used as solvent; 2, produce gamma-butyrolacton (being called for short GBL). gamma-butyrolacton further generates 2-Pyrrolidone, vinyl pyrrolidone and PVP with acetylene reaction again; 3, produce the PBT resin that is used for household electrical appliances, color TV trade.Above-mentioned 3 big classes are used to make 1, and the consumption figure of 4-butanediol heightens, and become important basic organic chemical industry's product.Particularly in China, in recent years to 1,4-butanediol in great demand annually needs a large amount of imports to satisfy downstream industry production.
Oxolane then is the fine solvent of natural resin and synthetic resin, can be used for producing polyurethane, elastomer, artificial rubber, copolyesters etc.Oxolane is main to be the production that is used for PTMEG (PolyTHF dihydroxylic alcohols), and the latter is a base stock of producing resiliency spandex, and spandex is mainly used in senior gym suit, the contour stretch knit product of swimsuit produced.Because spandex has good performance, in a lot of fabrics, add 3~5% spandex and can improve it greatly and wear performance.Oxolane mainly is by 1 on the known technology, and 4-butanediol dehydration (CN 1675190A) obtains, and perhaps makes gamma-butyrolacton, 1 simultaneously by maleic acid (or its ester) hydrogenation, behind 4-butanediol and the oxolane, carries out product again and separates.
On the hydrogenation catalyst of maleic acid list or dibasic acid esters, has good selectivity at a certain product often, to 1, the selectivity of 4-butanediol reaches 80%, but lower to the selectivity of oxolane such as a kind of Cu-Mn-Al-Ni-M-O (M is La or Ce) catalyst (CN 1356168A).And activated carbon supported Pd catalyst (CN 1485322A) is used for hydrogenation of maleic acid, and the selectivity of oxolane is reached 72.8%, and to 1, the selectivity of 4-butanediol is almost nil; S.P.M ü ller (J.Catal.2003,218,419) has reported that the Cu/ZnO catalyst of a kind of extrusion preparation is used for the dimethyl maleate hydrogenation, can reach 98% to the selectivity of oxolane.Though these catalyst selectivity is higher, little to the adjustable range that hydrogenation products is formed, be not enough to tackle that the variation of the market demand causes 1, the fluctuation of 4-butanediol or oxolane product price.
Summary of the invention
The objective of the invention is to propose a kind of dimethyl maleate that is used for and select hydrogenation preparing 1, the Catalysts and its preparation method of 4-butanediol or oxolane.
The dimethyl maleate that is used for that the present invention proposes is selected hydrogenation preparing 1, the catalyst of 4-butanediol or oxolane, this catalyst is a Cu-Zn-Al-M-O type catalyst, the molar content of each metallic element is: copper 30~60%, zinc 10~50%, aluminium 5~20%, M 0~10%, M be among Mn, Mg or the Cr any.
The dimethyl maleate that is used for that the present invention proposes is selected hydrogenation preparing 1, the Preparation of catalysts method of 4-butanediol or oxolane, and concrete steps are as follows:
(1) under 50~90 ℃, the mixed solution of Cu, Zn, M soluble-salt and precipitating reagent and drip are added co-precipitation, control Cu, Zn, M metal ion total concentration are 0.5~1.2M, are preferably 0.8~1.2M; Precipitating reagent concentration is 0.5~1.6M, and concrete concentration is decided according to concentration of metal ions, and keeping precipitation system pH value is 6.8-7.2, drips and finishes, and constant temperature stirred 50-70 minute, and washing obtains the Cu-Zn-M-O precipitation;
(2) add aluminium hydroxide and deionized water mixing in the sediment of step (1) gained, the precipitation temperature that is warming up to Cu, Zn, M stirs 25-35min; The addition of aluminium hydroxide is 5~20% of Cu, Zn, M soluble-salt and an aluminium hydroxide total mole number, and the addition of deionized water is to dissolve 80~120% of Cu, Zn, M soluble-salt and the required water cumulative volume of precipitating reagent in the step (1);
(3) product that step (2) the is obtained oven dry of under 100~120 ℃, spending the night, at 350~550 ℃ of following roasting 4-8 hours, the gained catalyst got final product after the compressing tablet granulation, and catalyst is used for needing reduction activation before the reaction.
Among the present invention, described catalyst needs reduction activation before reaction, with the H after the dilution 2Gas is (as H 2/ N 2, H 2/ Ar gaseous mixture) temperature programmed reduction.
Among the present invention, described Cu, Zn, M soluble-salt can be in its nitrate, acetate or the oxalates etc. any, but can not contain Cl, S ion; Precipitating reagent can be in NaOH, sodium carbonate, ammoniacal liquor or the oxalic acid etc. any.
Provided by the invention have a catalyst that Cu-Zn-Al-M-O forms by what above-mentioned steps made, form by active ingredient copper species, zinc oxide, aluminium oxide and a spot of other metal oxides, the molar content of each metal component is in the catalyst: copper 30~60%, zinc 10~50%, aluminium 5~20%, M (M be among Mn, Mg or the Cr etc. any) 0~10%.
Have in the catalyst that Cu-Zn-Al-M-O forms according to provided by the invention, the active ingredient copper species disperse, modify by the metal oxide in the catalyst.This catalyst is used for the dimethyl maleate hydrogenation reaction, the highly selective preparation 1 respectively, and 4-butanediol or oxolane promptly prepare 1 of high selectivity under lower reaction temperature, the 4-butanediol, highly selective obtains oxolane under higher reaction temperature.
Activity of such catalysts provided by the invention can be estimated with the following method:
Evaluation of catalyst activity in miniature flowing bed reactor.With the catalyst powder granulation to 40 after the roasting~60 orders, in the little anti-device reaction tube (internal diameter is 11mm) of packing into, with the H of dilution 2The gas reduction activation.The raw material dimethyl maleate is dissolved in methyl alcohol (v/v=1/4) as reactant liquor, squeezes in the reaction tube temperature reaction of pressurizeing then through constant-flux pump.Reaction pressure is 2~6MPa, preferred 4~6MPa, and reaction temperature is 170~260 ℃, preferred 175~240 ℃.Product is collected after condensation with its composition of gas chromatographic analysis.This catalyst is used for the dimethyl maleate hydrogenation reaction, and under 180 ℃ of reaction temperatures 1, the yield of 4-butanediol reaches 73.6%; Under 220 ℃ of reaction temperatures, the yield of oxolane reaches 96%.
Preparation of catalysts method provided by the invention comprises that earlier precipitation obtains Cu-Zn-M and forms, and the two-step method production process of mixing with aluminium hydroxide again can solve well like this that the precipitation presoma is difficult to filtration or the presoma component is mixed uneven problem.With the dimethyl maleate is raw material, the catalyst with Cu-Zn-Al-M-O composition that the method that proposes with us prepares carries out catalytic hydrogenation, can prepare 1 respectively by highly selective by changing reaction condition, 4-butanediol or oxolane, so greatly strengthen the elasticity of dimethyl maleate hydrogenation reaction route reply turn of the market, have better industrial application prospect.
The specific embodiment
Further describe the present invention in dimethyl maleate hydrogenation system 1 below by specific embodiment, the application in 4-butanediol or the oxolane.
Embodiment 1
10.0g Cu (NO 3) 23H 2O, 9.8g Zn (NO 3) 26H 2O is dissolved in 75ml H 2O is made into metal ion solution, 8.7gNa 2CO 3Be dissolved in 82ml H 2O obtains precipitant solution.60 ℃ of water-baths are stirred and are dripped metal ion solution and precipitant solution co-precipitation down simultaneously.Drip and finish ageing 1 hour.Foreign ion is removed in washing precipitation, adds 1.68gAl (OH) then 3The mixture that obtains like this adds the 150ml deionized water, is warming up to 60 ℃ and stirs 30min.The filter cake that suction filtration the is obtained oven dry of spending the night under 120 ℃, 10K/min is warming up to 450 ℃ of roastings 4 hours in the Muffle furnace, obtains catalyst A.
Embodiment 2
10.0g Cu (NO 3) 23H 2O, 9.8g Zn (NO 3) 26H 2O and 0.15g Mn (NO 3) 2Be dissolved in 75ml H 2O is made into metal ion solution, 8.7g Na 2CO 3Be dissolved in 82ml H 2O obtains precipitant solution.60 ℃ of water-baths are stirred and are dripped metal ion solution and precipitant solution co-precipitation down simultaneously.Drip and finish ageing 1 hour.Foreign ion is removed in washing precipitation, adds 1.68gAl (OH) then 3The mixture that obtains like this adds the 150ml deionized water, is warming up to 60 ℃ and stirs 30min.The filter cake that suction filtration the is obtained oven dry of spending the night under 120 ℃, 10K/min is warming up to 450 ℃ of roastings 4 hours in the Muffle furnace, obtains Mn content and be 1% catalyst B.Change the Mn (NO that adds 3) 2Consumption, adopt identical condition to prepare Mn content and be respectively 2% and 5% catalyst C and D.
Embodiment 3
10.0g Cu (NO 3) 23H 2O, 9.8g Zn (NO 3) 26H 2O and 0.21g Mg (NO 3) 26H 2O is dissolved in 75ml H 2O is made into metal ion solution, 8.7g Na 2CO 3Be dissolved in 82ml H 2O obtains precipitant solution.60 ℃ of water-baths are stirred and are dripped metal ion solution and precipitating reagent co-precipitation down simultaneously.Drip and finish ageing 1 hour.Foreign ion is removed in washing precipitation, adds 1.68g Al (OH) then 3The mixture that obtains like this adds the 150ml deionized water, is warming up to 60 ℃ and stirs 30min.The filter cake that suction filtration the is obtained oven dry of spending the night under 120 ℃, 10K/min is warming up to 450 ℃ of roastings 4 hours in the Muffle furnace, obtains Mg content and be 1% catalyst E.Change the Mg (NO that adds 3) 2Consumption, adopt identical condition to prepare Mg content and be respectively 2% and 5% catalyst F and G.
Embodiment 4
10.0g Cu (NO 3) 23H 2O, 9.8g Zn (NO 3) 26H 2O and 0.33g Cr (NO 3) 39H 2O is dissolved in 75ml H 2O is made into metal ion solution, 8.7g Na 2CO 3Be dissolved in 82ml H 2O obtains precipitant solution.60 ℃ of water-baths are stirred and are dripped metal ion solution and precipitating reagent co-precipitation down simultaneously.Drip and finish ageing 1h.Foreign ion is removed in washing precipitation, adds 1.68gAl (OH) then 3The mixture that obtains like this adds the 150ml deionized water, is warming up to 60 ℃ and stirs 30min.The filter cake that suction filtration is obtained is at 120 ℃ of baking 12h down, and 10K/min is warming up to 450 ℃ of roasting 4h in the Muffle furnace, obtains Cr content and be 1% catalyst H.Change the Cr (NO that adds 3) 3Consumption, adopt identical condition to prepare Cr content and be respectively 2% and 5% catalyst I and J.
Table Cu-Zn-Al-Mn-O catalyst is used for the active result of dimethyl maleate hydrogenation reaction
Figure G2009100478008D00041
Continuous table
Figure G2009100478008D00051
Other reaction conditions are as follows: H 2/ DMM (mol/mol)=200, DMM LSV=0.18ml (g Cat.) -1H -1(DMM-dimethyl maleate, DMS-dimethyl succinate, BDO-1,4-butanediol, GBL-gamma-butyrolacton, THF-oxolane).

Claims (2)

1. one kind is used for dimethyl maleate selection hydrogenation preparing 1, the Preparation of catalysts method of 4-butanediol or oxolane, this catalyst is a Cu-Zn-Al-M-O type catalyst, the molar content of each metallic element is: copper 30~60%, zinc 10~50%, aluminium 5~20%, M 0~10%, M be among Mn, Mg or the Cr any; It is characterized in that concrete steps are as follows:
(1) under 50~90 ℃, the mixed solution of Cu, Zn, M soluble-salt and precipitating reagent and drip are added co-precipitation, control Cu, Zn, M metal ion total concentration are 0.5~1.2M, precipitating reagent concentration is 0.5~1.6M, keeping precipitation system pH value is 6.8-7.2, drips and finishes, and constant temperature stirred 50-70 minute, washing obtains the Cu-Zn-M-O precipitation;
(2) in the sediment of step (1) gained, add aluminium hydroxide and deionized water, mix, the addition that is warming up to the precipitation temperature stirring 25-35min aluminium hydroxide of Cu, Zn, M is 5~20% of Cu, Zn, M soluble-salt and an aluminium hydroxide total mole number, and the addition of deionized water is to dissolve 80~120% of Cu, Zn, M soluble-salt and the required water cumulative volume of precipitating reagent in the step (1);
(3) product that step (2) the is obtained oven dry of under 100~120 ℃, spending the night, at 350~550 ℃ of following roasting 4-8 hours, the gained catalyst got final product after the compressing tablet granulation, and catalyst is used for needing reduction activation before the reaction.
2. the dimethyl maleate that is used for according to claim 1 is selected hydrogenation preparing 1, the Preparation of catalysts method of 4-butanediol or oxolane, it is characterized in that described Cu, Zn, M soluble-salt in its nitrate, acetate or the oxalates any, precipitating reagent be in NaOH, sodium carbonate, ammoniacal liquor or the oxalic acid any.
CN 200910047800 2009-03-19 2009-03-19 Catalyst for preparing 1,4-butanediol or tetrahydrofuran from selective hydrogenation of dimethyl maleate and preparation method thereof Expired - Fee Related CN101502803B (en)

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CN103100393B (en) * 2011-11-09 2014-12-31 中国石油化工股份有限公司 Hydrogenation catalyst and preparation method thereof
US9168509B2 (en) * 2011-11-09 2015-10-27 China Petroleum & Chemical Corp. Hydrogenation catalysts and the preparation processes thereof
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CN103551154B (en) * 2013-10-31 2015-02-18 西北化工研究院 Preparation methods and catalysis method of dimethyl maleate hydrogenation catalyst
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CN109201056B (en) * 2017-06-30 2021-07-09 中国石油化工股份有限公司 Catalyst for preparing 1, 4-butanediol from dimethyl maleate
CN110773174B (en) * 2019-09-24 2020-11-10 浙江大学 Catalyst for preparing gamma-butyrolactone through dehydrogenation of 1, 4-butanediol and preparation method thereof
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