CN101498601B - Automatic weighing transmission quality control system for powder compacting product - Google Patents
Automatic weighing transmission quality control system for powder compacting product Download PDFInfo
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- CN101498601B CN101498601B CN2009100256426A CN200910025642A CN101498601B CN 101498601 B CN101498601 B CN 101498601B CN 2009100256426 A CN2009100256426 A CN 2009100256426A CN 200910025642 A CN200910025642 A CN 200910025642A CN 101498601 B CN101498601 B CN 101498601B
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Abstract
The automatic weighting-transporting quality control system of powder shaped articles relates to matched automation equipment of production lines in a powder fitting room, in particular to a quality control system which can transports products and checks weight of products automatically. The quality control system comprises a motor governor, a variable speed motor, transmission shafts, a conveyor belt, a conveyor belt splint, an aluminum bar section bracket, an electronic balance mounting plate, an electronic balance, a photoelectric sensor, a power control switch, a power light, an alarm lamp, a protector, a transformer, a PLC, a touch screen, an electromagnetic valve, a screening cylinder and a lift cylinder, wherein the transformer, the protector, the PLC and the electromagnetic valve are arranged in an electric control box; the touch screen, the power switch, the power light, the alarm lamp and the motor governor are arranged on the panel of an electric cabinet; the variable speed motor is connected with the transmission shafts, and both ends of the conveyor belt are provided with the transmission shafts which are arranged at the upper part of the aluminum bar section bracket by a bearing seat; and the electronic balance is arranged below a second-level conveyor belt.
Description
Technical field
What automatic weighing transmission quality control system for powder compacting product of the present invention related to is the matched automation equipment of powder compacting Workshop Production streamline, be the quality control system and the control mode thereof of a kind of automatic shipping products, automatic testing product weight, be applicable to powder compacting workshops such as all powder metallurgy, magnetic material, wimet, fine ceramics.
Background technology
Carrying of powder compacting workshop product at present and detection mostly are to be finished by operative employee or QC, the cost of human resources height, and at the bottom of the efficient, sampling rate is low, and waste product all automatic screening comes out, and can not effectively control the quality and the qualification rate of product.
Summary of the invention
The present invention seeks at above-mentioned not enough place, a kind of automatic weighing transmission quality control system for powder compacting product is provided, it is a kind of simple, practical and reliable product delivery quality control system of weighing automatically, help the automatic management in powder compacting workshop, improve productivity effect, guarantee that product quality more becomes perfect.This system can be used as the travelling belt shipping products; can monitor simultaneously the powder compacting weight of each product; prevent to produce when the unusual or disqualification rate of product quality is too high and also continuing to cause waste product to increase the waste resource, prevent that unacceptable product from flowing into next process, preventing that unacceptable product from coming into the market.
Automatic weighing transmission quality control system for powder compacting product is realized by following scheme:
Automatic weighing transmission quality control system for powder compacting product comprises machine governor, buncher, transmission shaft, travelling belt, travelling belt clamping plate, aluminium section bar support, electronic balance installing plate, electronic balance, photoelectric sensor, power control switch, power light, alarm lamp, protective device, transformer, PLC Programmable Logic Controller (hereinafter to be referred as PLC), touch screen, solenoid valve, screened cylinder and lift cylinder.Transformer, protective device, PLC Programmable Logic Controller and solenoid valve are installed in electric control box inside; Touch screen, power switch, power light, alarm lamp and machine governor are installed on the electric cabinet panel; Buncher links to each other with transmission shaft, transmission shaft is equipped with at the travelling belt two ends, transmission shaft is contained in aluminium section bar support top by bearing seat, travelling belt is provided with one-level travelling belt, secondary travelling belt and three grades of travelling belts, the travelling belt clamping plate are provided with one-level travelling belt clamping plate, secondary travelling belt clamping plate and three grades of travelling belt clamping plate, one-level travelling belt clamping plate are housed in one-level travelling belt both sides, secondary travelling belt clamping plate are housed, three grades of travelling belt clamping plate are housed three grades of travelling belt both sides in secondary travelling belt both sides; Buncher is provided with buncher M1, buncher M2 and buncher M3, at one-level travelling belt clamping plate one end buncher M1 is housed, and at secondary travelling belt clamping plate one end buncher M2 is housed, and at three grades of travelling belt clamping plate one ends buncher M3 is housed; Electronic balance is arranged on and is installed on the electronic balance installing plate below the secondary travelling belt, photoelectric sensor is provided with photoelectric sensor I and photoelectric sensor II, photoelectric sensor I is installed in two sides, one-level travelling belt top, and photoelectric sensor II is installed in two sides, secondary travelling belt top; Screened cylinder is installed in one-level travelling belt top, and lift cylinder is installed in secondary travelling belt below.Described one-level travelling belt, secondary travelling belt and three grades of travelling belts have certain height poor between the travelling belts at different levels not on same surface level, add slide plate between the travelling belt and connect.Between one-level travelling belt and secondary travelling belt, slide plate I is housed, between secondary travelling belt and three grades of travelling belts, slide plate II is housed.The secondary travelling belt is made up of many elongated belt laces, between the thin belt of each bar fixing gap is arranged.
External power source links to each other with transformer through power switch, and transformer links to each other with corresponding buncher through protective device and machine governor, by speed regulator control buncher startup, stop and travelling speed.The speed of travelling belts at different levels can independently be adjusted, and travelling speed can be different.Touch screen links to each other by the COM0 communication port of dedicated communications cable and PLC, by the demonstration of touch screen realization product weight and production information, by the running parameter and the operation task of touch screen initialization system.Electronic balance links to each other with the COM1 communication port of PLC by dedicated communications cable, photoelectric sensor, solenoid valve and alarm lamp link to each other with PLC, PLC has judged whether product by the detection signal of photoelectric sensor, carry out computing by the data that receive electronic balance and touch screen and judge relatively whether product is qualified, whether system operation irregularity, thereby control electromagnetic valve work, solenoid control screened cylinder and lift cylinder work realize the weighing of product, screening and quality control.
System's one-level travelling belt, secondary travelling belt, three grades of travelling belts have three different bunchers to drive respectively.Three bunchers also have three independently machine governor controls, are used to control the travelling speed of product.Motor can select the S9KC25BH-S of SPG company, and machine governor can select the US315-12 of SPG company.
One-level travelling belt, secondary travelling belt top are equipped with photoelectric sensor, and whether be used for detecting has product through one-level travelling belt and secondary travelling belt (this paper is called one-level and detects and secondary detection).Photoelectric sensor can select the BYS500-TDT2 of AUTONICS company.Photoelectric sensor links to each other with the PLC Programmable Logic Controller, and the PLC Programmable Logic Controller can be that system realizes one of signal source of controlling automatically with the S-200 of Siemens.It is the key that realizes quality control that electronic balance is installed in below the secondary travelling belt, and the precision of balance is that native system is realized the assurance that accurate mass is controlled with stability.Native system is selected the PL-S610 electronic balance of METTLER TOLEDO for use, the PLC Programmable Logic Controller is communicated by letter with electronic balance by dedicated communications cable, realize the detection of product weight and the judgement of product quality, the PLC Programmable Logic Controller is by the demonstration of dedicated communications cable and touch screen (native system with the OP-370-LG21-24VP of PRO-FACE) the realization product information of communicating by letter.
The control mode of automatic weighing transmission quality control system for powder compacting product:
The control content of automatic weighing transmission quality control system for powder compacting product comprises product weight, product weight deviation, product percent of pass, product total quantity, quantity scrapped, Product transport speed and product screening.Control system comprises motor-driven, the sequential control and the monitoring three parts of weighing.System operating mode has manual and automatic dual mode.
Motor-driven is the control to three bunchers, travelling speed, the transportation range of considering three travelling belts of system require different, three travelling belts will be worked simultaneously and the speed of three travelling belts need not often be adjusted, therefore three travelling belts of native system select for use three bunchers to drive, and are controlled respectively by three machine governors.
Sequential control is meant the priority of each controlled object of system everything goes well with your work control, and this is the assurance of equipment and operator safety, is that the software of realization system long-term stable operation guarantees.The sequential control of native system passes through to detect touch screen operation and external detection signal, handles by the PLC Programmable Logic Controller, thus control electronic balance, lift cylinder, the duty of screened cylinder and priority job order.The monitoring of weighing mainly is by electronic balance product to be carried out weight measurement, according to comparing judgement, judge whether the balance communication is unusual by PLC Programmable Logic Controller symmetry tuple, whether the state of weighing is stable, whether data correctly receive, thereby make respective handling, as stop to weigh, wait for that balance is stable, receive and send data, judge product quality, product screening, system's start and stop etc.
The mode of operation of system is mainly operated by electric cabinet control panel and touch screen and is realized, divides manually control and two kinds of functions of automatic control.
One. manually control.
1. start three bunchers by machine governor, and adjust the speed of three bunchers.
2. counting control and weigh control " OFF/ON " shift knob of set touch screen " picture one " in (Fig. 1), make button be in " ON " state, touch screen " picture two " is set (Fig. 2) and " picture three " running parameter in (Fig. 3): one-level detects time-delay, the secondary detection time-delay, standard weights, the deviation upper limit and the lower limit of variation.
3. set touch screen " picture two " (Fig. 2) middle system operation automatic/hand choosing is rolled over " OFF/ON " shift knob, makes button be in " ON " state.Transmit like this when having product, can be by weighing and screening by lift cylinder " UP " or " DOWN " button and screened cylinder " ON " or " OFF " button realization product.Manual control mode can offer convenience for the debugging and the maintenance of equipment.
Two. automatic control mode
1. start three bunchers by machine governor, and adjust the speed of three bunchers.
2. counting control and weigh control " OFF/ON " shift knob of set touch screen " picture one " in (Fig. 1), make button be in " ON " state, touch screen " picture two " is set (Fig. 2) and " picture three " running parameter in (Fig. 3): one-level detects time-delay, the secondary detection time-delay, standard weights, the deviation upper limit and the lower limit of variation.
3. the touch screen that resets " picture two " (Fig. 2) middle system operation automatic/hand choosing is rolled over " OFF/ON " shift knob, makes button be in " OFF " state.System just is in operation under the automatic control mode like this.Automatically the control control principle is seen " Fig. 4 process flow diagram ".
Automatic weighing transmission quality control system for powder compacting product of the present invention, it is a kind of simple, practical and reliable product delivery quality control system of weighing automatically, help the automatic management in powder compacting workshop, improve productivity effect, guarantee that product quality more becomes perfect.This system can be used as the travelling belt shipping products; can monitor simultaneously the powder compacting weight of each product; prevent to produce when the unusual or disqualification rate of product quality is too high and also continuing to cause waste product to increase the waste resource, prevent that unacceptable product from flowing into next process, preventing that unacceptable product from coming into the market.It is the matched automation equipment of powder compacting Workshop Production streamline, be the quality control system and the control mode thereof of a kind of automatic shipping products, automatic testing product weight, go for powder compacting workshops such as all powder metallurgy, magnetic material, wimet, fine ceramics.
Description of drawings
The invention will be further described below with reference to accompanying drawing.
Fig. 1 is an automatic weighing transmission quality control system for powder compacting product touch screen control picture one.
Fig. 2 is an automatic weighing transmission quality control system for powder compacting product touch screen control picture two.
Fig. 3 is an automatic weighing transmission quality control system for powder compacting product touch screen control picture three.
Fig. 4 is the automatic weighing transmission quality control system for powder compacting product control flow chart.
Fig. 5 is the automatic weighing transmission quality control system for powder compacting product schematic diagram.
Fig. 6 is the automatic weighing transmission quality control system for powder compacting product structural front view.
Fig. 7 is an automatic weighing transmission quality control system for powder compacting product structure vertical view.
Embodiment
With reference to accompanying drawing 1, Fig. 1 control system touch screen control picture one is the main monitored picture of system, is mainly used in and produces the statistics demonstration, and weighing products shows.Monitor data has: product sum, quantity scrapped, qualification rate, product weight, deviation; Control knob has: the control ON/OFF that weighs, counting control ON/OFF, zero clearing ZERO.
With reference to accompanying drawing 2, Fig. 2 is a control system touch screen control picture two, and picture two is mainly used in the debugging of control system, and Maintenance and Repair.Manually control mainly operates on the picture two and finishes.
With reference to accompanying drawing 3, Fig. 3 is an automatic weighing transmission quality control system for powder compacting product touch screen control picture three, and picture three is used for being provided with the standard weights of product to be weighed, and the deviation of weight upper and lower bound (unit/g).
With reference to accompanying drawing 4, Fig. 4 is system's control flow chart.System boot sets relevant parameter, just can enter automatic operational mode.Product enters weighing system from third level travelling belt 11, enters secondary travelling belt 3 through slide plate II 1.That at first detect product in secondary travelling belt 3 systems is photoelectric sensor SQ1, SQ1 detect product then the value of variable V W0 add 1, the lift cylinder 13 action secondary travelling belts 3 decline electronic balances timer T1 that begins to weigh begins regularly simultaneously; PLC begins to receive the data of weighing after the data stabilization of weighing, Data Receiving T1 time that finishes arrives, lift cylinder 13 resets, product continues to move forward (data and the product standard weight of while PLC by relatively receiving, judge the product error size, whether qualified, and data such as counting yield qualification rate); Product enters the one-level travelling belt through slide plate I 5, and when SQ2 detected product, if this product is a waste product then VW2 adds Refresh Datas such as 1 product percent of pass, and screened cylinder 8 action products were pushed out one-level travelling belt 6; Final system is judged system's shutdown of whether will reporting to the police according to qualification rate.
With reference to accompanying drawing 6,7, among Fig. 6,7: 1, slide plate II, 2, photoelectric sensor II, 3, the secondary travelling belt, 4, buncher M2,5, slide plate I, 6, the one-level travelling belt, 7, photoelectric sensor I, 8, screened cylinder, 9, buncher M1,10, the aluminium section bar support, 11, three grades of travelling belts, 12, buncher M3,13, lift cylinder, 14, electronic balance, 15, the electronic balance installing plate, 16, transmission shaft, 17, one-level travelling belt clamping plate, 18, secondary travelling belt clamping plate, 19, three grades of travelling belt clamping plate.
Automatic weighing transmission quality control system for powder compacting product comprises machine governor, buncher, transmission shaft 16, travelling belt, travelling belt clamping plate, aluminium section bar support 10, electronic balance installing plate 15, electronic balance 14, photoelectric sensor, power control switch, power light, alarm lamp, protective device, transformer, PLC Programmable Logic Controller (hereinafter to be referred as PLC), touch screen, solenoid valve, screened cylinder 8 and lift cylinder 13.Transformer, protective device, PLC Programmable Logic Controller and solenoid valve are installed in electric control box inside; Touch screen, power switch, power light, alarm lamp and machine governor are installed on the electric cabinet panel; Buncher links to each other with transmission shaft 16, transmission shaft 16 is equipped with at the travelling belt two ends, transmission shaft 16 is contained in aluminium section bar support 10 tops by bearing seat, travelling belt is provided with one-level travelling belt 6, secondary travelling belt 3 and three grades of travelling belts 11, the travelling belt clamping plate are provided with one-level travelling belt clamping plate 17, secondary travelling belt clamping plate 18 and three grades of travelling belt clamping plate 19, one-level travelling belt clamping plate 17 are housed in one-level travelling belt 6 both sides, secondary travelling belt clamping plate 18 are housed, three grades of travelling belt clamping plate 19 are housed three grades of travelling belt 11 both sides in secondary travelling belt 3 both sides; Buncher is provided with buncher M1 9, buncher M2 4 and buncher M3 12, at one-level travelling belt clamping plate 17 1 ends buncher M1 9 is housed, at secondary travelling belt clamping plate 18 1 ends buncher M2 4 is housed, buncher M3 12 is housed at three grades of travelling belt clamping plate 19 1 ends; Electronic balance 14 is arranged on and is installed on the electronic balance installing plate 15 below the secondary travelling belt 3, photoelectric sensor is provided with photoelectric sensor I 7 and photoelectric sensor II 2, photoelectric sensor I 7 is installed in two sides, one-level travelling belt 6 top, and photoelectric sensor II 2 is installed in two sides, secondary travelling belt 3 top; Screened cylinder 8 is installed in one-level travelling belt 6 tops, and lift cylinder 13 is installed in secondary travelling belt 3 belows.Described one-level travelling belt 6, secondary travelling belt 3 and three grades of travelling belts 11 have certain height to differ from 60～80mm between the travelling belts at different levels not on same surface level, add slide plate between the travelling belt and connect.Between one-level travelling belt 6 and secondary travelling belt 3, slide plate I 5 is housed, between secondary travelling belt 3 and three grades of travelling belts 11, slide plate II 1 is housed.Secondary travelling belt 3 is made up of many elongated belt laces, and fixing gap 5～15mm is arranged between the thin belt of each bar.
External power source links to each other with transformer through power switch, and transformer links to each other with corresponding buncher through protective device and machine governor, by speed regulator control buncher startup, stop and travelling speed.The speed of travelling belts at different levels can independently be adjusted, and travelling speed can be different.Touch screen links to each other by the COM0 communication port of dedicated communications cable and PLC, by the demonstration of touch screen realization product weight and production information, by the running parameter and the operation task of touch screen initialization system.Electronic balance links to each other with the COM1 communication port of PLC by dedicated communications cable, photoelectric sensor, solenoid valve and alarm lamp link to each other with PLC, PLC has judged whether product by the detection signal of photoelectric sensor, carry out computing by the data that receive electronic balance and touch screen and judge relatively whether product is qualified, whether system operation irregularity, thereby control electromagnetic valve work, solenoid control screened cylinder and lift cylinder work realize the weighing of product, screening and quality control.
System's one-level travelling belt, secondary travelling belt, three grades of travelling belts have three different motor-driven respectively.Three motors also have three independently machine governor controls, are used to control the travelling speed of product.Motor is selected the S9KC25BH-S of commercially available SPG company for use, and machine governor is selected the US315-12 of commercially available SPG company for use.
One-level travelling belt 6, secondary travelling belt 3 tops are separately installed with photoelectric sensor, and whether be used for detecting has product through one-level travelling belt 6 and secondary travelling belt 3 (this paper is called one-level and detects and secondary detection).Photoelectric sensor can select the BYS500-TDT2 of AUTONICS company.Photoelectric sensor links to each other with the PLC Programmable Logic Controller, and the PLC Programmable Logic Controller can be selected commercially available Siemens for use
, be that system realizes one of signal source of controlling automatically.It is the key that realizes quality control that electronic balance is installed in below the secondary travelling belt, and the precision of balance is that native system is realized the assurance that accurate mass is controlled with stability.Native system is selected the PL-S610 electronic balance of commercially available METTLER TOLEDO for use, the PLC Programmable Logic Controller is communicated by letter with electronic balance by dedicated communications cable, realize the detection of product weight and the judgement of product quality, the PLC Programmable Logic Controller is communicated by letter with touch screen (native system is selected the OP-370-LG21-24VP of commercially available PRO-FACE for use) by dedicated communications cable and is realized the demonstration of product information.Protective device can adopt commercially available fuse or overcurrent and overheating protection device.
Claims (4)
1. powder compacting workshop special powder shaped article delivery quality control system of weighing automatically is characterized in that comprising machine governor, buncher, transmission shaft, travelling belt, travelling belt clamping plate, aluminium section bar support, electronic balance installing plate, electronic balance, photoelectric sensor, power control switch, power light, alarm lamp, protective device, transformer, PLC Programmable Logic Controller, touch screen, solenoid valve, screened cylinder and lift cylinder; Transformer, protective device, PLC Programmable Logic Controller and solenoid valve are installed in electric control box inside; Touch screen, power switch, power light, alarm lamp and machine governor are installed on the electric cabinet panel; Buncher links to each other with transmission shaft, transmission shaft is equipped with at the travelling belt two ends, transmission shaft is contained in aluminium section bar support top by bearing seat, travelling belt is provided with one-level travelling belt, secondary travelling belt and three grades of travelling belts, the travelling belt clamping plate are provided with one-level travelling belt clamping plate, secondary travelling belt clamping plate and three grades of travelling belt clamping plate, one-level travelling belt clamping plate are housed in one-level travelling belt both sides, secondary travelling belt clamping plate are housed, three grades of travelling belt clamping plate are housed three grades of travelling belt both sides in secondary travelling belt both sides; Buncher is provided with buncher M1, buncher M2 and buncher M3, at one-level travelling belt clamping plate one end buncher M1 is housed, and at secondary travelling belt clamping plate one end buncher M2 is housed, and at three grades of travelling belt clamping plate one ends buncher M3 is housed; Electronic balance is arranged on and is installed on the electronic balance installing plate below the secondary travelling belt, photoelectric sensor is provided with photoelectric sensor I and photoelectric sensor II, photoelectric sensor I is installed in two sides, one-level travelling belt top, and photoelectric sensor II is installed in two sides, secondary travelling belt top; Screened cylinder is installed in one-level travelling belt top, and lift cylinder is installed in secondary travelling belt below.
2. automatic weighing transmission quality control system for powder compacting product according to claim 1, it is characterized in that external power source links to each other with transformer through power switch, transformer links to each other with corresponding motor through protective device and machine governor, by speed regulator control motor startup, stop and travelling speed; Touch screen links to each other by the COM0 communication port of dedicated communications cable and PLC Programmable Logic Controller, by the demonstration of touch screen realization product weight and production information, by the running parameter and the operation task of touch screen initialization system; Electronic balance links to each other with the COM1 communication port of PLC Programmable Logic Controller by dedicated communications cable, photoelectric sensor, solenoid valve and alarm lamp link to each other with the PLC Programmable Logic Controller, the PLC Programmable Logic Controller has judged whether product by the detection signal of photoelectric sensor, carry out computing by the data that receive electronic balance and touch screen and judge relatively whether product is qualified, whether system operation irregularity, thereby control electromagnetic valve work, solenoid control screened cylinder and lift cylinder work realize the weighing of product, screening and quality control.
3. automatic weighing transmission quality control system for powder compacting product according to claim 1, it is characterized in that described one-level travelling belt, secondary travelling belt and three grades of travelling belts are not on same surface level, difference in height 60～80mm is arranged between the travelling belts at different levels, add slide plate between the travelling belt and connect; Between one-level travelling belt and secondary travelling belt, slide plate I is housed, between secondary travelling belt and three grades of travelling belts, slide plate II is housed.
4. automatic weighing transmission quality control system for powder compacting product according to claim 1 is characterized in that described secondary travelling belt is made up of many elongated belt laces, and fixing gap 5～15mm is arranged between the elongated belt lace of each bar.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009100256426A CN101498601B (en) | 2009-03-04 | 2009-03-04 | Automatic weighing transmission quality control system for powder compacting product |
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| CN2009100256426A CN101498601B (en) | 2009-03-04 | 2009-03-04 | Automatic weighing transmission quality control system for powder compacting product |
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| US11897703B2 (en) | 2019-05-07 | 2024-02-13 | Valka Ehf | Conveyor system and method |
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