CN101498095B - Splicing machine - Google Patents
Splicing machine Download PDFInfo
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- CN101498095B CN101498095B CN2008101878639A CN200810187863A CN101498095B CN 101498095 B CN101498095 B CN 101498095B CN 2008101878639 A CN2008101878639 A CN 2008101878639A CN 200810187863 A CN200810187863 A CN 200810187863A CN 101498095 B CN101498095 B CN 101498095B
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- splicing
- splicing machine
- heater
- rifle head
- flexible sound
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Abstract
The invention provides a splicer which comprises a splicer body and a splicer stand, wherein the splicer body comprises a driving motor, a heating unit and a splicing hammerhead, the heating unit and the splicing hammerhead are fixedly welded together, the driving motor is used for driving the heating unit and the splicing hammerhead to operate on the splicer stand, when the heating unit is switched on, the heating unit and the splicing hammerhead generate heat, the heated splicing hammerhead moves linearly along a gap of a flexible sound insulating material to be spliced below the splicer stand, and the flexible sound insulating material is spliced together after being heated. Because the flexible sound insulating material contains about 10 percent of ferrous powder which can quickly transfer heat, the temperature of the flexible sound insulating material rises, and a sound insulating felt is slightly fused to be spliced together. The splicer can splice flexible sound insulating materials of any size, and solves the problem that the flexible sound insulating materials produced at present can not meet requirements of large windows.
Description
Technical field
The present invention relates to the mechanical industry technical field, particularly a kind of splicing machine.
Background technology
Along with expanding economy, the various noises outside the dwelling house are serious day by day.Especially near the dwelling house of road and public place of entertainment, it is very big that evening in bed can sensation noise, and influence is had a rest.Outdoor for these noises are blocked in, now emerging sound insulation curtain.
The sound transmission loss of sound insulation curtain up to 8～10 decibels about.When the needs rest, the sound insulation curtain can be put down.
The leading material of present most of sound insulation curtain is a flexible sound-proof materials.Not of uniform size the causing of window of each area and each building.But the size that flexible sound-proof materials is produced is fixed.Directly the flexible sound-proof materials size of buying can't satisfy the size of various window.
Summary of the invention
The problem to be solved in the present invention provides a kind of splicing machine, can as required flexible sound-proof materials be spliced into and client's actual needs size of the same size.
The invention provides a kind of splicing machine, comprising: splicing machine body and splicing machine frame;
Described splicing machine body comprises driving motor, heater and splicing rifle head;
Described heater and described splicing rifle head are fixed and welded together;
Described driving motor is used to drive described heater and splicing rifle head moves on described splicing machine frame;
After heater is connected power supply, described heater and splicing rifle hair heat; The slit rectilinear motion of the splicing rifle head of described heating flexible sound-proof materials to be spliced below described splicing machine frame is stitched together after described flexible sound-proof materials is heated.
Preferably, described splicing machine body also comprises heater holder, electromagnet and swing arm;
Described heater and swing arm are individually fixed in the two ends of described heater holder;
When described electromagnet was depressed described swing arm, described heater was by perk, and described splicing rifle head leaves described flexible sound-proof materials;
When described electromagnet rose, described electromagnet separated with described swing arm, and described heater and splicing rifle head rely on self gravitation sagging, and described splicing rifle head contacts with described flexible sound-proof materials.
Preferably, described splicing machine frame also comprises two line slideways; Described splicing machine body also comprises two linear bearings; Described two linear bearings are respectively along described two line slideways operation.
Preferably, described splicing machine frame also comprises limited block; Described limited block is used to limit the length of the required splicing of flexible sound-proof materials to be spliced; Described splicing machine body also comprises limit switch;
Described splicing machine body moves along described splicing machine frame, and when splicing machine body ran to described limit switch and runs into described limited block, the power supply of described electromagnet was connected in described limit switch action;
The cantilever arm of described electromagnet is protruding, and described swing arm is depressed, and described heater is by perk, and described splicing rifle head leaves described flexible sound-proof materials.
Preferably, described splicing machine frame also comprises two press strips, and described two press strips are pressed in respectively on two flexible sound-proof materials to be spliced.
Preferably, described splicing machine frame also comprises hand-operated valve, cylinder, tracheae, reversing piece and castor;
Described hand-operated valve connects described tracheae; Described tracheae connects described cylinder;
Described cylinder connects described reversing piece; Described reversing piece connects described castor;
When the splicing machine was changed direction, described hand-operated valve was controlled described cylinder action by described tracheae, and described reversing piece is depressed, and described castor lands;
When the splicing machine spliced, described hand-operated valve was controlled described cylinder action by described tracheae, described reversing piece is risen described castor built on stilts.
Preferably, described splicing machine body also comprises speed regulator, is used to regulate the speed of service of described splicing machine body on described splicing machine frame.
Preferably, described splicing machine body also comprises thermosistor, is used to regulate the temperature of described heater.
Preferably, described splicing rifle head becomes 160 degree with the body plane of described heater.
Preferably, described splicing rifle head and described heater are aluminum.
Compared with prior art, the present invention has the following advantages:
Splicing machine provided by the invention comprises splicing machine body and splicing machine frame.Described splicing machine body comprises driving motor, heater and splicing rifle head.After heater is connected power supply, described heater and splicing rifle hair heat; The slit rectilinear motion of the splicing rifle head of described heating flexible sound-proof materials to be spliced below described splicing machine frame.Because contain the iron powder about 10% in the flexible sound-proof materials, iron powder can transmit heat fast, and then raises the flexible sound-proof materials temperature, little molten the bonding together of sound-insulating felt.Splicing machine provided by the invention can splice the flexible sound-proof materials of arbitrary dimension size, has solved the problem that the current flexible sound-proof materials of producing can not satisfy big window.
Description of drawings
Fig. 1 is based on the present invention and splices the machine first example structure figure;
Fig. 2 is based on the present invention and splices the machine second example structure figure;
Fig. 3 is based on the structure chart that the machine body is spliced in the present invention;
Fig. 4 is based on the structure chart that the machine frame is spliced in the present invention;
Fig. 5 is based on the sectional view of press strip of the present invention;
Fig. 6 is based on the stereogram of press strip of the present invention;
Fig. 7 is based on the side view of heater of the present invention and described splicing rifle head;
Fig. 8 is based on rifle head vertical view of the present invention;
Fig. 9 is based on rifle head upward view of the present invention.
The specific embodiment
For above-mentioned purpose of the present invention, feature and advantage can be become apparent more, the specific embodiment of the present invention is described in detail below in conjunction with accompanying drawing.
Referring to Fig. 1, this figure splices the machine first example structure figure based on the present invention.
Splicing machine provided by the invention, splicing machine body A and splicing machine frame B.
Described splicing machine body A comprises driving motor 19, heater 14 and splicing rifle head 13.
Described heater 14 is fixed and welded together with described splicing rifle head 13.
Described driving motor 19 is used to drive described heater 14 and splicing rifle head 13 moves on described splicing machine frame B.
After heater 14 is connected power supply, described heater 14 and 13 heatings of splicing rifle head.
The slit rectilinear motion of the splicing rifle head 13 of described heating flexible sound-proof materials to be spliced below described splicing machine frame B is stitched together after described flexible sound-proof materials is heated.
Splicing machine provided by the invention comprises splicing machine body A and splicing machine frame B.Described splicing machine body A comprises driving motor 19, heater 14 and splicing rifle head 13.After heater 14 is connected power supply, described heater 14 and 13 heatings of splicing rifle head; The slit rectilinear motion of the splicing rifle head 13 of described heating flexible sound-proof materials to be spliced below described splicing machine frame.Because contain the iron powder about 10% in the flexible sound-proof materials, iron powder can transmit heat fast, and then raises the flexible sound-proof materials temperature, little molten the bonding together of sound-insulating felt.Splicing machine provided by the invention can splice the flexible sound-proof materials of arbitrary dimension size, has solved the problem that the current flexible sound-proof materials of producing can not satisfy big window.
Referring to Fig. 2, this figure splices the machine second example structure figure based on the present invention.
At first introduce each label corresponding components title among Fig. 2:
1, power transmission shaft; 2, bearing block; 3, bearing; 4, back-up ring; 5, driving chain; 6, travelling gear; 7, fixed head; 8, linear bearing; 9, drive sprocket; 10, main body support; 11, bearing block holder; 12, heater holder; 13, splicing rifle head; 14, heater; 15, swing arm; 16, electromagnet fixed head; 17, electromagnet; 18, limit switch; 19, driving motor; 20, electronic box fixed head; 21, main electronic box; 22, button; 23, temperature controller; 24, speed regulator; 25, handrail; 26, support bar; 27, hand-operated valve; 28, air cleaner lubricating coupler; 29, cylinder; 30, castor; 31, tooth bar; 32, limited block; 33, line slideway; 34, press strip; 35, electric wire supports; 36, reversing piece; 37, tracheae.
The splicing machine comprises splicing machine body and splicing machine frame two parts.
Driving motor 19 drives drive sprocket 9 motions of self, and the driving chain 5 that cooperates with described drive sprocket 9 begins rotation.The power transmission shaft 1 that driving chain 5 drives on the splicing machine body rotates.Described power transmission shaft 1 drives connected travelling gear 6 rotations.Travelling gear 6 makes described splicing machine body front and back rectilinear motion on described splicing machine frame under the effect that cooperatively interacts of described tooth bar 31.
Travelling gear 6 operation on the tooth bar 31 of splicing machine frame.
Linear bearing 8 on the splicing machine body slides on the line slideway 33 on the splicing machine frame, plays orientation.Described linear bearing 8 and line slideway 33 effectively define the position that splicing machine body moves on splicing machine frame, avoid splicing machine body sideslip, depart from the slit of flexible sound-proof materials to be spliced, cause to miss or to splice the interface depression too big.
Need to prove that the straightness error of described linear bearing 8 and line slideway 33 is in 0.5mm/3000mm.
Described splicing machine body also comprises heater holder 12, electromagnet 17 and swing arm 15.
Described heater 14 and swing arm 15 are individually fixed in the two ends of described heater holder 12.
Protruding when the cantilever arm of described electromagnet 17, when described swing arm 15 was depressed, described heater 14 was by perk, and described splicing rifle head 13 leaves described flexible sound-proof materials.
When the cantilever arm of described electromagnet 17 inwardly shrank, described electromagnet 17 separated with described swing arm 15, and described heater 14 and splicing rifle head 13 rely on self gravitation sagging, and described splicing rifle head 13 contacts with described flexible sound-proof materials.
After heater 14 was connected power supply, the temperature of heater 14 and splicing rifle head 13 raise.At this moment, electromagnet 17 is separated with described swing arm 15.Described heater 14 and splicing rifle head 13 rely on the gravity sag of self.Moving in the slit of described splicing rifle head 13 flexible sound-proof materials to be spliced below described splicing machine frame, is stitched together after described flexible sound-proof materials is heated.
Described splicing machine frame also comprises limited block 32.
Described limited block 32 is used to limit the length of flexible sound-proof materials to be spliced.
Described splicing machine body also comprises limit switch 18.
Described splicing machine body moves along described splicing machine frame, and when running to described limit switch 18 and run into described limited block 32, the power supply of described electromagnet 17 is connected in described limit switch 18 actions.
The cantilever arm of described electromagnet 17 is protruding, and described swing arm 15 is depressed, and described heater 14 is by perk, and described splicing rifle head 13 leaves described flexible sound-proof materials, stops splicing.
For the structure that makes the splicing machine is clearer, introduce splicing machine body and splicing machine frame below respectively.
Referring to Fig. 3, this figure is the structure chart that the machine body is spliced in the present invention.
Splicing machine body comprises:
1, power transmission shaft; 2, bearing block; 3, bearing; 4, back-up ring; 5, driving chain; 6, travelling gear; 7, fixed head; 8, linear bearing; 9, drive sprocket; 10, main body support; 11, bearing block holder; 12, heater holder; 13, splicing rifle head; 14, heater; 15, swing arm; 16, electromagnet fixed head; 17, electromagnet; 18, limit switch; 19, driving motor; 20, electronic box fixed head; 21, main electronic box; 22, button; 23, temperature controller; 24, speed regulator.
The present invention is provided with temperature controller 23, is used to regulate the temperature of described heater 14 and splicing rifle head 13.
Described temperature controller 23 preferred TE-72, adjustable temperature range is 0～400 degree.Can effectively control the temperature of described splicing rifle head, its control deviation is at ± 2.5 degree.
Need to prove that when temperature controller 23 does not reach design temperature splicing machine body can not splice.Have only when temperature reaches design temperature, just can splice action.
The present invention also is provided with speed regulator 24, is used to regulate the speed of described driving motor 19, and then regulates the speed that described splicing machine main body is moved on described splicing machine frame, promptly splices speed.
Need to prove, can control being rotated in the forward of described driving motor 19 and reverse rotation, thereby realize that described splicing machine body moves back and forth along described splicing machine frame by button 22.
The distance that splicing machine body is covered two limited blocks 32 along splicing machine frame during splicing once, the single face that is the splicing flexible sound-proof materials finishes.If rerun one time at opposite another side, then two-sided splicing finishes.Should all splice on the two sides during splicing flexible sound-proof materials, splicing is more firm like this.
Described electromagnet 17, swing arm 15, heater holder 12 and limit switch 18 teamworks, can make and in time withdraw from described splicing rifle head 13 apace, avoid splicing chronic that rifle head 13 stops on flexible sound-proof materials, flexible sound-proof materials is scorched, cause the wasting of resources.
Referring to Fig. 4, this figure is the structure chart that the machine frame is spliced in the present invention.
Splicing machine frame comprises:
25, handrail; 26, support bar; 27, hand-operated valve; 28, air cleaner lubricating coupler; 29, cylinder; 30, castor; 31, tooth bar; 32, limited block; 33, line slideway; 34, press strip; 35, electric wire supports; 36, reversing piece; 37, tracheae.
Described splicing machine frame also comprises two press strips 34, and described two press strips 34 are pressed in respectively on two flexible sound-proof materials to be spliced, are used for fixing described flexible sound-proof materials, avoid flexible sound-proof materials to move, and make the seam of flexible sound-proof materials more smooth.
Described splicing machine frame also comprises hand-operated valve 27, cylinder 29, tracheae 37, reversing piece 36 and castor 30.
Described hand-operated valve 27 connects described tracheae 37.Described tracheae 37 connects described cylinder 29.
Described cylinder 29 connects described reversing piece 36.Described reversing piece 36 connects described castor 30.
When the splicing machine was changed direction, the operator operated described hand-operated valve 27.Described hand-operated valve 27 is by described cylinder 29 actions of described tracheae 37 controls, and described cylinder 29 moves downward, and described reversing piece 36 is put down, and described castor 30 lands.
When the splicing machine spliced, the operator operated described hand-operated valve 27.Described hand-operated valve 27 is by described cylinder 29 actions of described tracheae 37 controls, and described cylinder 29 moves upward, and described reversing piece 36 is risen described castor 30 built on stilts.
Described splicing machine frame comprises that support bar 26 and electric wire support 36.
Described support bar 26 is welded on the described splicing machine frame.Described support bar 26 is used to connect described electric wire and supports 36.
Described electric wire supports 36 and is used to hang power line.
The two ends of described splicing machine frame also comprise handrail 25, and the operator can move or turn to described splicing machine by described handrail 25.
Referring to Fig. 5, this figure is the sectional view of press strip of the present invention.
The first plane 34a of described press strip 34 contacts with flexible sound-proof materials to be spliced.
Need to prove that opposite, two described press strip 34 left and right sides is distributed on the described splicing machine frame.Form groove between two press strips.Described splicing rifle head moves on described groove, gives flexible sound-proof materials heating to be spliced.
Need to prove, can fill up the high temperature lining cloth on the described press strip according to actual conditions.Described splicing rifle head is given described flexible sound-proof materials heating through described high temperature lining cloth, passes through the heating phorogenesis of rifle head again, can make the sound-insulating felt interface that spells out more smooth, smooth.
Referring to Fig. 6, this figure is the stereogram of press strip of the present invention.
Press strip comprises the first plane 34a and the second plane 34b.The described first plane 34a and the second plane 34b meet at right angles.
Describe heater and splicing rifle head in detail below in conjunction with accompanying drawing.
Referring to Fig. 7, this figure is the side view of heater of the present invention and described splicing rifle head.
13 one-tenth predetermined angles of the body plane of described heater 14 and described splicing rifle head.
Described splicing rifle head 13 comprises splicing rifle head body 13b and rifle head 13a.
The cross section of described rifle head 13a is approximately triangle.
The preferred described predetermined angle of the present invention is 160 degree.Help the heat transmission like this.Its thermal conductivity factor can reach 735KJ (kilojoule)/[M (rice) * H (hour) * K (Kelvin)].
Need to prove that described splicing rifle head and described heater are aluminum.
Wherein in order to increase the fineness and the thermal conductivity of splicing rifle head, splicing rifle head part adopts the import aluminium, and its processing back fineness all can reach 0.8 micron.In unit are, improved the fineness of its thermal conductivity and splicing so greatly.Secondly the power (1KW) of heater 14 fuses into one with its splicing rifle head 13.
Analyze according to the flexible sound-proof materials pressure test that 1.2mm is thick, described heater 14 and splicing rifle head 13 association's gross weights are preferably designed for the weight about 750g.
If heater 14 is overweight with splicing rifle head 13 associations, then can not splice, then splicing intensity if kick the beam does not reach, the sound-insulating felt of splicing is fused into one fully, according to the incomplete very flat characteristics in flexible sound-proof materials self surface, this 13 on splicing rifle head adopts the principle that relies on free sagging splicings to carry out the fusibleness splicing again.
Referring to Fig. 8, this figure is a rifle head vertical view of the present invention.
Described splicing rifle head comprises splicing rifle head body 13b and rifle head 13a.
Two three arms of angle of described rifle head 13a and described rifle head body 13b are preferably 143 degree.
Referring to Fig. 9, this figure is a rifle head upward view of the present invention.
Be preferably 128 degree between two triangle edges of described rifle head 13a.
The above only is preferred embodiment of the present invention, is not the present invention is done any pro forma restriction.Though the present invention discloses as above with preferred embodiment, yet be not in order to limit the present invention.Any those of ordinary skill in the art, do not breaking away under the technical solution of the present invention scope situation, all can utilize the method and the technology contents of above-mentioned announcement that technical solution of the present invention is made many possible changes and modification, or be revised as the equivalent embodiment of equivalent variations.Therefore, every content that does not break away from technical solution of the present invention, all still belongs in the scope of technical solution of the present invention protection any simple modification, equivalent variations and modification that above embodiment did according to technical spirit of the present invention.
Claims (9)
1. a splicing machine is used to splice flexible sound-proof materials; It is characterized in that, comprising: splicing machine body and splicing machine frame;
Described splicing machine body comprises driving motor, heater and splicing rifle head;
Described heater and described splicing rifle head are fixed and welded together;
Described driving motor is used to drive described heater and splicing rifle head moves on described splicing machine frame;
Described splicing machine body also comprises heater holder, electromagnet and swing arm;
Described heater and swing arm are individually fixed in the two ends of described heater holder;
When described electromagnet was depressed described swing arm, described heater was by perk, and described splicing rifle head leaves described flexible sound-proof materials;
When described electromagnet rose, described electromagnet separated with described swing arm, and described heater and splicing rifle head rely on self gravitation sagging, and described splicing rifle head contacts with described flexible sound-proof materials;
After heater is connected power supply, described heater and splicing rifle hair heat; The slit rectilinear motion of described splicing rifle head flexible sound-proof materials to be spliced below described splicing machine frame of heating is stitched together after described flexible sound-proof materials is heated.
2. splicing machine according to claim 1 is characterized in that, described splicing machine frame also comprises two line slideways; Described splicing machine body also comprises two linear bearings; Described two linear bearings are respectively along described two line slideways operation.
3. splicing machine according to claim 1 is characterized in that, described splicing machine frame also comprises limited block; Described limited block is used to limit the length of the required splicing of flexible sound-proof materials to be spliced; Described splicing machine body also comprises limit switch;
Described splicing machine body moves along described splicing machine frame, and when splicing machine body ran to described limit switch and runs into described limited block, the power supply of described electromagnet was connected in described limit switch action;
The cantilever arm of described electromagnet is protruding, and described swing arm is depressed, and described heater is by perk, and described splicing rifle head leaves described flexible sound-proof materials.
4. splicing machine according to claim 1 is characterized in that, described splicing machine frame also comprises two press strips, and described two press strips are pressed in respectively on two flexible sound-proof materials to be spliced.
5. splicing machine according to claim 1 is characterized in that, described splicing machine frame also comprises hand-operated valve, cylinder, tracheae, reversing piece and castor;
Described hand-operated valve connects described tracheae; Described tracheae connects described cylinder;
Described cylinder connects described reversing piece; Described reversing piece connects described castor;
When the splicing machine was changed direction, described hand-operated valve was controlled described cylinder action by described tracheae, and described reversing piece is depressed, and described castor lands;
When the splicing machine spliced, described hand-operated valve was controlled described cylinder action by described tracheae, described reversing piece is risen described castor built on stilts.
6. according to each described splicing machine of claim 1 to 5, it is characterized in that described splicing machine body also comprises speed regulator, be used to regulate the speed of service of described splicing machine body on described splicing machine frame.
7. splicing machine according to claim 6 is characterized in that, described splicing machine body also comprises thermosistor, is used to regulate the temperature of described heater.
8. splicing machine according to claim 7 is characterized in that, described splicing rifle head becomes 160 degree with the body plane of described heater.
9. splicing machine according to claim 8 is characterized in that, described splicing rifle head and described heater are aluminum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101878639A CN101498095B (en) | 2008-12-22 | 2008-12-22 | Splicing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101878639A CN101498095B (en) | 2008-12-22 | 2008-12-22 | Splicing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101498095A CN101498095A (en) | 2009-08-05 |
| CN101498095B true CN101498095B (en) | 2011-02-16 |
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ID=40945357
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008101878639A Expired - Fee Related CN101498095B (en) | 2008-12-22 | 2008-12-22 | Splicing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101498095B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107313232A (en) * | 2017-08-11 | 2017-11-03 | 泰州市中盛玻纤制品有限公司 | A kind of splicing device for glass fiber cloth |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2354732Y (en) * | 1999-03-01 | 1999-12-22 | 叶添福 | Positioning plastic-rubber sheet molten joining apparatus |
| US6342118B1 (en) * | 2000-03-15 | 2002-01-29 | Martin Automatic Inc. | Heat splicer and heat-seal splicing method |
| CN2499376Y (en) * | 2001-08-10 | 2002-07-10 | 上海信盈工程技术公司 | Automatic continuous high frequency split joint machine |
| CN1557627A (en) * | 2004-02-05 | 2004-12-29 | 凌正然 | Continuous high-frequency welding machine and welding method |
-
2008
- 2008-12-22 CN CN2008101878639A patent/CN101498095B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2354732Y (en) * | 1999-03-01 | 1999-12-22 | 叶添福 | Positioning plastic-rubber sheet molten joining apparatus |
| US6342118B1 (en) * | 2000-03-15 | 2002-01-29 | Martin Automatic Inc. | Heat splicer and heat-seal splicing method |
| CN2499376Y (en) * | 2001-08-10 | 2002-07-10 | 上海信盈工程技术公司 | Automatic continuous high frequency split joint machine |
| CN1557627A (en) * | 2004-02-05 | 2004-12-29 | 凌正然 | Continuous high-frequency welding machine and welding method |
Non-Patent Citations (2)
| Title |
|---|
| JP特开2005-113273A 2005.04.28 |
| JP特开2006-241643A 2006.09.14 |
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| CN101498095A (en) | 2009-08-05 |
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Granted publication date: 20110216 Termination date: 20131222 |