CN101497510A - Modified epoxy resin concrete material and preparation thereof - Google Patents

Modified epoxy resin concrete material and preparation thereof Download PDF

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Publication number
CN101497510A
CN101497510A CNA2009101032992A CN200910103299A CN101497510A CN 101497510 A CN101497510 A CN 101497510A CN A2009101032992 A CNA2009101032992 A CN A2009101032992A CN 200910103299 A CN200910103299 A CN 200910103299A CN 101497510 A CN101497510 A CN 101497510A
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epoxy resin
component
modified epoxy
concrete material
resin concrete
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CN101497510B (en
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陈仕周
张爱民
黄俊强
闫东波
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Yancheng Sheyang Ronggang Industrial Co., Ltd
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CHONGQING PENGFANG PAVEMENT ENGINEERING TECHNOLOGY ACADEMY Co Ltd
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Abstract

The invention discloses a modified epoxy resin concrete material and a method for preparing the same. The modified epoxy resin concrete material comprises a component A, a component B and stones, wherein the component A consists of the following components in portion by weight: 50 to 100 portions of epoxy resin, 2 to 20 portions of liquid toughening rubber, 5 to 50 portions of epoxy resin active thinner, 0.01 to 1 portion of antifoaming agent, 0.5 to 5 portions of carbon black, and 0.5 to 5 portions of ultraviolet ray absorbent; the component B comprises the following components in portion by weight: 50 to 100 portions of curing agent, 2 to 20 portions of epoxy resin inactive thinner, and 0.01 to 1 portion of the antifoaming agent; the weight percentage of the component A to the component B is 10:1-1:1; and the weight percentage of the total weight of the stones, the component A and the component B which are mixed together is 12.5:1-5:1. The modified epoxy resin concrete material has the advantages of high strength, strong deformability and good high and low temperature performance, and is unnecessary to be heated for stirring; besides, because a normal temperature curing agent is used, the latter curing speed is far higher than that of the prior epoxy asphalt concrete, and the time for traffic opening can be shortened greatly.

Description

Modified epoxy resin concrete material and preparation method thereof
Technical field
The present invention relates to a kind of material of construction, be specially adapted to stride greatly footpath, heavily loaded traffic shaped steel bridge deck paving modified epoxy resin concrete material and preparation method thereof.
Background technology
The bridge floor rigidity of long-span bridge beam is less relatively and be out of shape relatively large, stressed and distortion under the factor affecting such as Steel Bridge Deck Pavement is carried at traffic loading, wind, weather condition and temperature variation is complicated, and its intensity, snappiness, high-temperature stability and fatigue durability are all had higher requirement.Because the specific position and the function of deck paving, layer lightweight construction that require to mat formation, waterproof, property requirement such as adhesive property is good.The Steel Bridge Deck Pavement of Cai Yonging mainly contains following several types in the world: 1. cast asphalt concrete; 2. bitumastic concrete; 3. polymer modified asphalt SMA; The layer material of more than mating formation all has application in China, and has accumulated more successful experience from structure mechanics analysis, material design, Construction control, but China's paving steel bridge deck disease problem is still relatively more serious on the whole.Many bridges are open to traffic and promptly occur early diseases such as rut, cracking, passing, fatigure failure soon, so people begin to be devoted to seek the more superior surfacing material of a kind of performance.Abroad just begin one's study and promote the use of epoxy asphalt mixture from the sixties in 20th century.Develop bituminous epoxy in the world first from Royal Dutch Shell pitch company, and since using under the varying environment all over the world, fully demonstrated the pavement performance of this product fine.A kind of employing polyamines and epoxy resin modification bituminous method are disclosed among the USP4162998; A kind of thermoset pitch that is prepared by modifications such as multipolymer that contains epoxide group and carboxylic acids is disclosed among the USP5576363; Disclose the mixture of a kind of Resins, epoxy and modifying asphalt among the USP4499215, this modifying asphalt is to be the pitch that makes of catalyzer and a kind of condensation product of non-heat reactivity phenolic resin with the aromatic sulfonic acid; A kind of epoxy bitumen material that carries out modification with Resins, epoxy, solidifying agent and acid anhydrides and carboxylic acid is disclosed among the Chinese patent CN200310106597.X; A kind of epoxy bitumen material that carries out modification with Resins, epoxy, solidifying agent and alkylphenol and glycidyl ether is disclosed among the Chinese patent CN101020601A.But present epoxy modified asphalt compound both domestic and external all adopts the mode that is heating and curing, and is very accurate to temperature requirement control in mixing and stirring, and later stage curing is too slow, and the time of open to traffic is longer, and influence is open to traffic the time; Moreover its body material all is a pitch, can not fundamentally solve the shortcoming of pitch inherent such as low-temperature deformation ability, from present domestic and international entity project, can not finely satisfy the deformation requirements of striding footpath, heavy traffic shaped steel bridge greatly.
Resin concrete is to replace cement and water with polymkeric substance (synthetic resins), as the consolidating material and the bonded concrete that gathers materials.A kind of resin commonly used or several resin and solidifying agent thereof and mixing cured the forming of gathering materials.Resin concrete more and more obtains the attention of countries in the world so far from beginning one's study, development has countries such as Japan, USSR (Union of Soviet Socialist Republics), Germany, France faster.The resin material that various countries' emphasis uses also is not quite similar.Japan, Germany are based on unsaturated polyester resin, and USSR (Union of Soviet Socialist Republics) is based on furane resin.In recent years, the research and the application development of China's resin concrete are very fast, because the variation of resin material character can give the resin concrete performance many new characteristics.Preparation and method that a kind of epoxy resin mortar is used for the fast repairing material of traffic and buildings are disclosed among the Chinese patent CN200710029453.7; Chinese patent CN1923484A discloses the epoxy resin concrete that a kind of airfield runway is repaired usefulness fast.At present, domestic resin concrete is used in the patching material more, and its curing speed is fast, can not satisfy big area Surfacing Construction operational requirement; Moreover though the concrete strength after it solidifies is high, deformability is poor, can not satisfy the requirement of big-span steel bridge deformation performance.
Summary of the invention
Purpose of the present invention is exactly at the deficiencies in the prior art, a kind of mode, easy construction, later stage quick solidifying that adopts ambient cure is provided, has steel bridge face modified epoxy resin concrete material and preparation method thereof of good deformability, high temperature performance and erosion resistance.
For achieving the above object, the utility model adopts following technical scheme:
A kind of modified epoxy resin concrete material is characterized in that: comprise A component, B component and building stones, wherein,
The A component is made up of following components in weight percentage: 50~100 parts of Resins, epoxy; 2~20 parts of liquid toughness reinforcing rubber; 5~50 parts of epoxide resin reactive diluents; 0.01~1 part of defoamer; 0.5~5 part of carbon black; 0.5~5 part of UV light absorber;
The B component is made up of following components in weight percentage: 50~100 parts in solidifying agent; 2~20 parts of Resins, epoxy non-activated thinners; 0.01~1 part of defoamer;
Weight percent proportioning between A component and the B component is: 10:1~1:1;
Building stones mix the back gross weight with A, B weight percent proportioning is: 12.5:1~5:1.
An innovation of the technical program maximum is to add carbon black in the compound, and advantage such as, ultraviolet protection painted by force sooty is incorporated into highway engineering circle.Carbon black is as the integral part of material of the present invention, and role has in modified epoxy resin concrete:
1) the sooty particle diameter is little, and specific surface area is big, and the complex surfaces activity has extremely strong tinting strength, adds a small amount of carbon black in the material of the present invention, makes the finished product have the pitch-dark outward appearance that compares favourably with bituminous concrete.
2) carbon black has higher light absorptive, and luminous energy is converted into heat energy; Carbon black protection compound resinous principle surface exempts from the radiation exposure of certain wavelength; Intercept atomic group and produce the anti-aging effect, thereby stop the resin catalysis degraded.Thereby carbon black can prevent effectively that the resinous principle in the material of the present invention is subjected to solar radiation and produces photo-oxidative degradation, xanthochromia, improves the ageing resistance of modified epoxy resin concrete.
3) utilize high reinforcing property of carbon black and wear resisting property, strengthen concrete abrasion resisting performance.
Preferably, described Resins, epoxy is bisphenol A type epoxy resin.Selected resin has the normal temperature liquid state, for compound normal temperature mix, construction are given security; Selected resin solidification product has thermoset, and very high intensity and bonding strength are arranged; Simultaneously, do not produce the small molecules volatile matter during curing basically, and cure shrinkage is little, guarantees final concrete strength.
Preferably, described toughness reinforcing rubber is one or more in carboxy nitrile rubber latex (milky white liquid〉40%), liquid polysulphide rubber (sulphur content〉30%), the terminal hydroxy liquid rubber.The toughness reinforcing rubber of liquid has construction workability preferably, and heat-resisting, ageing-resistant performance and higher tear-resistant performance are provided, and has improved concrete low temperature use properties.
Preferably, described epoxide resin reactive diluent is one or more in butylglycidyl ether, acrylate glycidyl ether, benzyl glycidyl ether, polyethyleneglycol diglycidylether, the cresylglycidylether.Mainly be the low molecular compound that contains epoxide group, can react, and participate in the curing reaction of Resins, epoxy, become the part of cross-linked resin structure with solidifying agent.
Preferably, described defoamer is one or more in silicone antifoam agent, polyether antifoam agent, the silicon ether defoaming agent.Selected defoamer can break bubble, froth breaking in resin curing process, reduce surface tension.
Preferably, described carbon black is the modified epoxy resin concrete antiaging agent, and particle size carbon black is 10nm~50 μ m.
Preferably, described UV light absorber is a Ultraviolet Absorber UV-P, UV light absorber UV-O, ultraviolet absorbent uv-326, one or more of UV light absorber 327.Selected UV light absorber is a kind of photostabilizer, can absorb the ultraviolet part in the sunlight, and itself does not change.Resin concrete optionally absorbs this high-octane ultraviolet ray after adding UV light absorber, makes it to become harmless energy and discharges or consumes, improves concrete integral body ageing resistance.
Preferably, described solidifying agent is one or both in polymeric amide, the polyetheramine.Preferred solidifying agent is the low molecule solidifying agent of polymer-type, can react under room temperature or cold condition with Resins, epoxy, and make cured product have certain snappiness.
Preferably, described non-activated thinner is one or more in acetone, pimelinketone, propyl carbinol, dibutyl phthalate, the dioctyl phthalate (DOP).The blend of selected thinner does not participate in the curing reaction of resin in the binder system, only be to reduce resin viscosity.
Preferably, described building stones are one or more in basaltic broken stone material and the breeze.
Further preferred, the consumption that described basaltic broken stone material particle diameter is 0~10mm is 85%~92% of building stones.Used building stones must satisfy abrasion resisting value≤7%, sand equivalent 〉=60% requirement.
Further preferred, the consumption of described breeze is 8%~15% of building stones.Preferred breeze is levigate limestone powder, and calcium carbonate content is no less than 90%, does not contain quickened lime.
The preparation method of above-mentioned modified epoxy resin concrete material is characterized in that may further comprise the steps:
A), by weight take by weighing Resins, epoxy, toughness reinforcing rubber, epoxide resin reactive diluent, defoamer, carbon black, UV light absorber, join and mix and stir in the pot, normal temperature stirs 5min~30min down, mixes, and makes the A component;
B), by weight take by weighing solidifying agent, non-activated thinner, defoamer, add and mix and stir in the pot, stir 5~30min at normal temperatures, mix, make the B component;
C), by weight building stones uniform mixing with different-grain diameter;
D), press the weight percent proportioning between A component and the B component, A, B component are mixed;
E), press building stones mix the back gross weight with A, B weight percent proportioning, taking by weighing building stones joins and mixes and stirs in the pot, the A component that mixes in the steps d and B component joined mixing and stirring of building stones is housed stirs 5min~30min in the pot, mix, place 0h~24h, promptly get modified epoxy resin concrete material.
The beneficial effect of modified epoxy resin concrete material of the present invention and preparation method thereof is, modified epoxy resin concrete material intensity height, deformability is strong, high temperature performance good, compare with existing epoxy asphalt concrete, it need not heating and mixes and stirs, owing to select the ambient cure agent for use, its later stage curing speed is higher than existing epoxy asphalt concrete far away, and the time of open to traffic can shorten greatly.
Embodiment
The present invention is further illustrated below in conjunction with embodiment, but therefore do not limit the present invention among the described scope of embodiments.
Example 1
The A component:
3.6 parts of bisphenol A type epoxy resin E51
1 part of polyethyleneglycol diglycidylether
0.82 part in carboxy nitrile rubber latex
0.01 part of silicone antifoam agent
1.0 parts of carbon blacks
The B component:
Kymene .26 part
0.3 part in pimelinketone and propyl carbinol mixture
0.01 part of silicone antifoam agent
90 parts of building stones basaltic broken stone material and breeze total amounts
Building stones aperture and consumption: the breeze consumption is 12%, and the rubble consumption of particle diameter 0.075mm~10mm is 88%.
Example 2
The A component:
3.4 parts of bisphenol A type epoxy resin E44
0.88 part of butylglycidyl ether
0.69 part of liquid polysulphide rubber
0.01 part of silicone antifoam agent
0.5 part of carbon black
0.4 part of UV light absorber UV-O
The B component:
3.36 parts of polyetheramines
0.25 part in dibutyl phthalate and propyl carbinol mixture
0.01 part of silicone antifoam agent
90.5 parts of building stones basaltic broken stone material and breeze total amounts
Building stones aperture and consumption: the breeze consumption is 12%, and the rubble consumption of particle diameter 0.075mm~10mm is 88%.
Example 3
The A component:
128 3.7 parts of bisphenol A type epoxy resins
0.4 part of acrylate glycidyl ether
0.62 part of terminal hydroxy liquid rubber
0.01 part of silicone antifoam agent
0.6 part of carbon black
0.3 part of UV light absorber UV-327
The B component:
2.1 parts of polymeric amide
1.16 parts of polyetheramines
0.1 part in dioctyl phthalate (DOP) and propyl carbinol mixture
0.01 part of silicone antifoam agent
91 parts of building stones basaltic broken stone material and breeze total amounts
Building stones aperture and consumption: the breeze consumption is 12%, and the rubble consumption of particle diameter 0.075mm~10mm is 88%.
(1) preparation technology
The preparation technology of three implementation columns is identical, all is following technical process:
Step 1: Resins, epoxy, epoxy resin toughener, epoxide resin reactive diluent, defoamer, carbon black, the UV light absorber of A component joined mix and stir in the pot, stir 5min~30min at normal temperatures, make even A component;
Step 2: solidifying agent, Resins, epoxy non-activated thinner, defoamer adding are mixed and stirred in the pot, stir 5~30min at normal temperatures, make the Uniform B component;
Step 3: press the building stones uniform mixing of mass ratio with different-grain diameter;
Step 4: by mass ratio A, B component are mixed, join and mixing and stirring of building stones is housed stirs 5min~30min in the pot, place 0h~24h, promptly get modified epoxy resin concrete material.
(3) result's test
More than the pavement performance of the modified epoxy resin concrete that goes out of three groups of examples preparation see Table 1.
Table 1 modified epoxy resin concrete pavement performance summary sheet
Embodiment 1 2 3
60 ℃ of Marshall stabilitys (Mpa) 65 68 63
70 ℃ of dynamic stabilities (inferior/mm) 42230 45000 41200
-10 ℃ of bending tensile strengths (MPa) 23 24 22
-10 ℃ of flexural-tensile strains (* 10 -3) 16 15 18
-10 ℃ of bending stiffness modulus (MPa) 2320 2500 2291
4 stress control P 0.3(ten thousand times) >300 >300 >300
The result of table 1 can see, the modified epoxy resin concrete intensity height among the embodiment, and the dynamic stability height has the excellent high-temperature performance; Flexural-tensile strain is very big during low temperature, has excellent low-temperature deformation ability; 0.3 under the individual stress level, fatigue lifetime is very high.
Remarks: (1) low-temperature bending test adopts the test method in the Japanese brief guide of mating formation, employing is by rut test piece cutting growth (250 ± 2) mm of rolling moulding, wide (30 ± 2) mm, high (35 ± 2) mm test specimen, stride the footpath and be (200 ± 0.5) mm, span centre loads, and loading rate is under the 50mm/min condition, bending tensile strength, ultimate strain and the bending stiffness modulus of asphalt when testing-10 ℃.
(2) test method in the Europe superscript has been used for reference in fatigue test, adopts rut test piece cutting growth (300 ± 2) mm by the rolling moulding, wide (50 ± 2) mm, high (50 ± 2) mm test specimen, 2 loadings of span centre, loading frequency is under the 10HZ condition, the fatigue lifetime of asphalt when testing 15 ℃.
(3) all the other test methods all adopt JTJ052-2000 " highway engineering pitch and asphalt testing regulation ".

Claims (13)

1, a kind of modified epoxy resin concrete material is characterized in that: comprise A component, B component and building stones, wherein,
The A component is made up of following components in weight percentage: 50~100 parts of Resins, epoxy; 2~20 parts of liquid toughness reinforcing rubber; 5~50 parts of epoxide resin reactive diluents; 0.01~1 part of defoamer; 0.5~5 part of carbon black; 0.5 part~5 parts of UV light absorber;
The B component is made up of following components in weight percentage: 50~100 parts in solidifying agent; 2~20 parts of Resins, epoxy non-activated thinners; 0.01~1 part of defoamer;
Weight percent proportioning between A component and the B component is: 10:1~1:1;
Building stones mix the back gross weight with A, B weight percent proportioning is: 12.5:1~5:1.
2, according to a kind of modified epoxy resin concrete material of claim 1, it is characterized in that: described Resins, epoxy is bisphenol A type epoxy resin.
3, according to a kind of modified epoxy resin concrete material of claim 1, it is characterized in that: described toughness reinforcing rubber is one or more in carboxy nitrile rubber latex, liquid polysulphide rubber, the terminal hydroxy liquid rubber.
4, according to a kind of modified epoxy resin concrete material of claim 1, it is characterized in that: described epoxide resin reactive diluent is one or more in butylglycidyl ether, acrylate glycidyl ether, benzyl glycidyl ether, polyethyleneglycol diglycidylether, the cresylglycidylether.
5, according to a kind of modified epoxy resin concrete material of claim 1, it is characterized in that: described defoamer is one or more in silicone antifoam agent, polyether antifoam agent, the silicon ether defoaming agent.
6, according to a kind of modified epoxy resin concrete material of claim 1, it is characterized in that: described particle size carbon black is 10nm~50 μ m.
7, according to a kind of modified epoxy resin concrete material of claim 1, it is characterized in that: described UV light absorber is a Ultraviolet Absorber UV-P, UV light absorber UV-O, ultraviolet absorbent uv-326, one or more of UV light absorber 327.
8, according to a kind of modified epoxy resin concrete material of claim 1, it is characterized in that: described solidifying agent is one or both in polymeric amide, the polyetheramine.
9, according to a kind of modified epoxy resin concrete material of claim 1, it is characterized in that: described non-activated thinner is one or more in acetone, pimelinketone, propyl carbinol, dibutyl phthalate, the dioctyl phthalate (DOP).
10, according to a kind of modified epoxy resin concrete material of claim 1, it is characterized in that: described building stones are one or more in basaltic broken stone material and the breeze.
11, according to the described a kind of modified epoxy resin concrete material of claim 10, it is characterized in that: the consumption that described basaltic broken stone material particle diameter is 0~10mm is 85%~92% of building stones.
12, according to the described a kind of modified epoxy resin concrete material of claim 10, it is characterized in that: the consumption of described breeze is 8%~15% of building stones.
13, the preparation method of the described modified epoxy resin concrete material of a kind of claim 1 is characterized in that may further comprise the steps:
A), by weight take by weighing Resins, epoxy, toughness reinforcing rubber, epoxide resin reactive diluent, defoamer, carbon black, UV light absorber, join and mix and stir in the pot, normal temperature stirs 5min~30min down, mixes, and makes the A component;
B), by weight take by weighing solidifying agent, non-activated thinner, defoamer, add and mix and stir in the pot, stir 5~30min at normal temperatures, mix, make the B component;
C), by weight building stones uniform mixing with different-grain diameter;
D), press the weight percent proportioning between A component and the B component, A, B component are mixed;
E), press building stones mix the back gross weight with A, B weight percent proportioning, taking by weighing building stones joins and mixes and stirs in the pot, the A component that mixes in the steps d and B component joined mixing and stirring of building stones is housed stirs 5min~30min in the pot, mix, place 0h~24h, promptly get modified epoxy resin concrete material.
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