CN101497246A - Progressive forming production facility of fiberglass water-accumulating tank - Google Patents
Progressive forming production facility of fiberglass water-accumulating tank Download PDFInfo
- Publication number
- CN101497246A CN101497246A CNA2008100050594A CN200810005059A CN101497246A CN 101497246 A CN101497246 A CN 101497246A CN A2008100050594 A CNA2008100050594 A CN A2008100050594A CN 200810005059 A CN200810005059 A CN 200810005059A CN 101497246 A CN101497246 A CN 101497246A
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- film
- resin
- roller
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Abstract
The invention relates to continuous forming equipment for a glass fiber reinforced plastic header tank, which is applied to water collecting roof gutters in the production industry and civilian construction roofing or header tanks, gutters, and the like in sewage treatment engineering of the chemical industry. The equipment consists of the following three sections: A, a resin glass fiber impregnation section (the length is 10 meters); B, a bubble extruded, thickening and gradually-forming section (the length is 30 meters); and C, a towing, cutting and checking section (the length is 20 meters), wherein the whole height D of the three sections of A, B and C is 0.8 meter. The equipment has the advantages of concise structure, high degree of automation and production efficiency, low energy consumption and stable and reliable quality of the produced header tank products.
Description
Affiliated technical field
The present invention relates to a kind of progressive forming production facility of fiberglass water-accumulating tank in the building trade, particularly adopt continuous machinery production fiberglass water-accumulating tank to belong to the innovation technical field.
Background technology
Water leg is rhone again, the gutter etc. that catchments, as figure (three).Fiberglass water-accumulating tank in the market adopts hand to stick with paste technology and makes, and environmental pollution is big, and waste of raw materials is many, the labor cost height, production efficiency is low, the quality instability, seriously hindered development of the preeminent quality, cheap and good-quality fiberglass water-accumulating tank, made it can not obtain market application widely.
Summary of the invention
In order to overcome the deficiency and the defective of hand paste technology, the present invention has designed a kind of fiberglass progressive forming production facility.Adopt mechanized continuous productive process technology, the present invention mainly comprises film 1 down, wrinkle distributing roller 2, resin funnel 3, scraper plate 4, glass fibre felt roll 5a, slewing rollers 5b, wrinkle distributing roller 6a, upper film 6b, bubble extrude roller 7a, 7b, gradual change calibrator 8 as figure (two), workbench 9, temperature control panel 10, line speed controller 11, heating cabinet 12, film take-up roller 13, carry-over pinch rolls 14, motor reducer 15, rip cutting 16, crosscut 17, laydown platform 18.
Following film 1, by wrinkle distributing roller 2 with the film tensioning, make surperficial non-wrinkle phenomenon, the resin that mixes is trickled down on following film through funnel 3, and is by scraper plate 4 that resin is evenly floating.
Transmitting the full wafer glass mat and the resin that get off by felt roll 5a soaks fully, then through wrinkle distributing roller 6a, be covered with layer film 6b, two bubbles are extruded roller 7a, 7b, the resin of upper and lower film double team and the bubble in the glass fibre are extruded, formed by upper and lower film and resin, fibrous " sandwich belt ".Extrude the gap between roller 7a, the 7b, can regulate by handwheel.
" sandwich belt " makes " sandwich belt " change the tank shape into by gradual change calibrator 8 (figure two).Gradual change calibrator shape is corresponding with the water leg shape of designing requirement.
" sandwich belt " of the typing by the gradual change device solidifies in sizing and solidifying device heating cabinet 12, and the heating cabinet 12 of this equipment can adopt modes such as infrared ray, electric heating wind or diesel oil to heat, and the flute profile that the gradual change device is formed is at this section sizing and solidifying.The PLC temperature controller of temperature control panel 10 according to the speed of speed of production, is regulated the temperature height.
Solidify and moulding tank by film take-up roller 13 upper and lower film is reclaimed.
The tank of moulding is by draw-gear, and this draw-gear is made up of rubber roll and rubber tire 14, and this device drives by the chain transmission with motor and speed reducer 15, hauling speed is controlled by electromagnetism or frequency control by line speed controller 11.By rip cutting 16 excision slitter edges, crosscut 17 fixed length are put into fiberglass water-accumulating tank laydown platform 18 at last.
Description of drawings
Fig. 1 is the structural representation of progressive forming production facility of fiberglass water-accumulating tank of the present invention.
Following film 1, wrinkle distributing roller 2, resin funnel 3, scraper plate 4, glass fibre felt roll 5a, slewing rollers 5b, wrinkle distributing roller 6a, upper film 6b, bubble is extruded roller 7a, 7b, gradual change calibrator 8 (as figure two), workbench 9, temperature control panel 10, line speed controller 11, heating cabinet 12, film take-up roller 13, carry-over pinch rolls 14, motor reducer 15, rip cutting 16, crosscut 17, laydown platform 18.
Fig. 2 is gradual change calibrator 8 outside drawings of progressive forming production facility of fiberglass water-accumulating tank of the present invention.
Fig. 3 is a water leg product schematic diagram of the present invention.
Concrete operation method
1, at first starts temperature control panel 10, make temperature reach the value (about 90 ℃) of setting.Set bubble simultaneously and extrude the gap of pair roller 7a, 7b (according to the thickness of product).And default scraper plate 4 gaps, so that the thickness of control resin.The width of longitudinal cutting device 16 is set, the Cutting Length of infeed set-up 17.
2, the starting traction electric machine is moved ahead upper and lower packaging film feeding by carry-over pinch rolls, after about 3 meters, immediately mixed with resin funnel 3 is opened, resin puts down glass fibre by behind the scraper plate 4, allow itself and resin flood, move ahead extrude pair roller 7a, 7b and gradual change calibrator 8, heating cabinet 12 by bubble after, product is solidifying and setting, the upper and lower film of rolling at this moment, pass through draw-gear again, vertically excise slitter edge, length is as requested carried out crosscut, final product check warehouse-in.
Claims (5)
1. a progressive forming production facility of fiberglass water-accumulating tank mainly comprises film 1 down, wrinkle distributing roller 2, resin funnel 3, scraper plate 4, glass fibre felt roll 5a, slewing rollers 5b, wrinkle distributing roller 6a, upper film 6b, bubble extrude roller 7a, 7b, gradual change calibrator 8, workbench 9, temperature control panel 10, line speed controller 11, heating cabinet 12, film take-up roller 13, carry-over pinch rolls 14, motor reducer 15, rip cutting 16, crosscut 17, laydown platform 18.
2. according to claim 1, it is characterized in that having glass mat impregnation stage A that scraper plate 4 is arranged, scraper plate is evenly wipeed resin off.
3. described according to claim 1, it is characterized in that having bubble to extrude roller 7a, 7b extrudes the resin of upper and lower film double team and the bubble in the glass fibre, formation is by down film 1, upper film 6b and resin, fibrous " sandwich belt ", and makes " sandwich belt " consistency of thickness.
4. according to the description of power 1, this equipment has gradual change calibrator 8 (figure two), makes power 3 described " sandwich belt ", by the gradual change calibrator, changes the tank shape into by flat shape.
5. according to the description of power 1, this equipment has heating cabinet 12, and this device can adopt modes such as infrared ray, electric heating wind or diesel oil to heat, and the flute profile that gradual change calibrator 8 is formed is at this section sizing and solidifying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100050594A CN101497246A (en) | 2008-01-30 | 2008-01-30 | Progressive forming production facility of fiberglass water-accumulating tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100050594A CN101497246A (en) | 2008-01-30 | 2008-01-30 | Progressive forming production facility of fiberglass water-accumulating tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101497246A true CN101497246A (en) | 2009-08-05 |
Family
ID=40944621
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100050594A Pending CN101497246A (en) | 2008-01-30 | 2008-01-30 | Progressive forming production facility of fiberglass water-accumulating tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101497246A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109249628A (en) * | 2018-09-11 | 2019-01-22 | 铁科创恒新材料科技有限公司 | A kind of tunnel insulation lateral sulcus method for prefabricating using forming process of glass fiber reinforced plastics |
| CN109562579A (en) * | 2016-04-15 | 2019-04-02 | Cc3D有限公司 | For continuously manufacturing head and the system of composite hollow structure |
-
2008
- 2008-01-30 CN CNA2008100050594A patent/CN101497246A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109562579A (en) * | 2016-04-15 | 2019-04-02 | Cc3D有限公司 | For continuously manufacturing head and the system of composite hollow structure |
| CN109249628A (en) * | 2018-09-11 | 2019-01-22 | 铁科创恒新材料科技有限公司 | A kind of tunnel insulation lateral sulcus method for prefabricating using forming process of glass fiber reinforced plastics |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20090805 |