CN101491915A - Processing producing method of wood floor and woodworker cutter thereof and production method of assembly parts - Google Patents
Processing producing method of wood floor and woodworker cutter thereof and production method of assembly parts Download PDFInfo
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- CN101491915A CN101491915A CNA2009101139082A CN200910113908A CN101491915A CN 101491915 A CN101491915 A CN 101491915A CN A2009101139082 A CNA2009101139082 A CN A2009101139082A CN 200910113908 A CN200910113908 A CN 200910113908A CN 101491915 A CN101491915 A CN 101491915A
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Abstract
The invention discloses a method for processing and producing a wood floor, which comprises the following steps of: A, cutting timber by using a saw to make the substrate materials of the wood floor according to required specifications; B, subjecting the substrate materials of the wood floor to thermophilic digestion, drying, reconditioning, processing and dehydration; and C, forming the processed and dehydrated substrate materials of the wood floor with a matcher and milling 1 to 8 U-shaped groove positioning cross tongues on two sides of the bottom of the floor respectively and 1 to 6 tooth-shaped occlusion cross tongues on two side faces of the floor respectively by using special tools preset on the matcher. The invention also discloses a method for manufacturing wood floor processing woodworking tools and laying accessories, namely, making wood floor forming tools according to the preset sizes of the U-shaped grooves and teeth on two sides, wherein the tools comprise a wood floor bottom tool, two side tools and a surface tool. The accessories are wood floor laying accessories designed in different dimensions and specifications according to the different dimensions and specifications of the wood floor.
Description
Technical field
The present invention relates to a kind of method for producing and the corresponding wood cutter of timber floor and the accessory of mating formation, especially relate to a kind of method for producing of dismountable timber floor and the method for producing of the corresponding timber floor cutter and the accessory of mating formation.
Background technology
Along with the natural distinct advantages that the raising and the timber itself of people's uphold nature consciousness has, wooden boards has become one of most popular home decoration material.According to experts' analysis, from now on the annual growth of the various Solid Wood Flooring Markets of China about 10～20%.The production that this means timber floor has huge development space.But along with the scarcity of the minimizing day by day, particularly precious assortment of the forest reserves, the timber floor disparities between supply and demand become increasingly conspicuous, and also become more and more expensive.Therefore, timber floor improves volume recovery aborning, the detachable reparation or renewal when mating formation the back service failure, and the technology of detachable resettlement is even more important during housing demolition.
Traditional timber floor production technology, strict aspect selection, the high-class product volume recovery is low, the production technology waste material is big, particularly when the male and female groove of processing both sides, floor, waste the high-quality floor base material of about 10% area, directly become finished product if can save the material of this 10% area, just can turn waste into wealth, produce with getting instant result very considerable economic and social benefit; In addition, timber floor is used and phenomenon with the passing of time can be occurred artificially damaging, repair or change if can dismantle at any time, and exchange houses or can dismantle resettlement freely during housing demolition, so, not only providing great life convenient to the consumer aspect the timber floor after-sale service, and saving a large amount of timber resources---for promoting whole construction of environmental protection, country makes positive contribution.
China fir is that China's southern area is mainly cultivated seeds, and timber reserves is than horn of plenty, and annual production accounts for the national commodity material more than 20%.And, China fir also is time-honored traditional construction material, the premium properties of its " moistureproof corrosion resistant; cool in summer and warm in winter; environmental-friendly and comfortable; durable in use " has been widely known, particularly the technology exploration of patent applicant by for many years, obtain the breakthrough of multinomial autonomous innovation China fir deep process technology, the quality and the added value of products such as China fir solid wooden floor board behind technique improvement and China fir solid wooden compound floor all obtain to increase substantially.But because the installation method of conventional solid wooden floor board adopts traditional wood joist shop fixtures to install mostly, this installation method not only produces a large amount of noise dust pollutions, and installation rate is slow, cost is high, installation, dismounting, maintenance, resettlement are not easy, in the wood joist of mating formation simultaneously when punching, destroyed floor mat formation aspect and hydroelectric facility parts easily, greatly influences the after-sale service and the result of use of timber floor.Even also there is the defective of " the male and female groove penetration of a cutting tool of both sides, floor is dark, consumptive material is many and the back dismounting is installed, change inconvenience " in present state-of-the-art joist-free mounting technique.Therefore, how to improve the production technology and the installation method of timber floor, make it to reach: the effect of " economize material, efficient, quick, easy, practicality ", and improve the occupation rate of market of product rapidly, thus realize good economic benefit and social benefit.
Summary of the invention
For solving above-mentioned technical barrier, the present invention relates to a kind of method for producing of timber floor, especially a kind of method for producing of dismountable timber floor, and the method for producing of the accessory of mating formation of corresponding wood cutter and timber floor.Key step is as follows:
A, timber is separated into wood floor base material according to required dimension saw;
B, with wood floor base material through thermophilic digestion, drying, health, processing, typing;
C, dig by default bottom surface and both sides tool dimension during at wood floor base material and to wash out corresponding flute profile interlock tongue and groove, promptly present bottom surface U-lag location tongue and groove and both sides profile of tooth interlock tongue and groove by the timber floor after the four side moulder moulding by the four side moulder moulding.
D, timber floor finish bottom surface U-lag location tongue and groove and both sides profile of tooth interlock tongue and groove and plate face planer bright and clean after, just can not have the timber floor of male and female groove steadily fixing, tight continuous with the corresponding timber floor accessory of mating formation with two.
The U-lag location tongue and groove of described wood floor base material the time by the four side moulder moulding, described position is the bottom surface after the timber floor moulding, respectively processes the U-lag location tongue and groove of 1～8 parallel longitudinal direction respectively toward timber floor bottom center position from the left and right sides;
The both sides profile of tooth interlock tongue and groove of described wood floor base material the time by the four side moulder moulding, described position is that the left and right sides plate face after the timber floor moulding down processes to 2～6mm symmetry 1～6 profile of tooth interlock tongue and groove, measure-alike, the left-right symmetry of described timber floor both sides profile of tooth interlock tongue and groove, reach simultaneously: be easy to install, interlock is firm, a little firmly the effect that can dismantle again;
Wide 1～the 8mm of described U-lag, dark 1～8mm, every U-lag location tongue and groove extends from the ground wrench to the tail parallel longitudinal direction;
Described profile of tooth interlock tongue and groove spacing 1～6mm, the degree of depth 1～6mm in tooth peak and tooth valley, shape is optionally set;
A kind of aforesaid timber floor process tool is made the timber floor molding cutter by bottom surface U-lag and the both sides profile of tooth tongue and groove specification set, i.e. face cutter, bed plate and two side tools;
Simultaneously, the present invention provides a kind of accessory that the connection of timber floor after the above-mentioned moulding can be mated formation simultaneously:
A, with two the same through the tight amalgamation of timber floor that has bottom surface U-shaped locating slot and both sides profile of tooth interlock tongue and groove after the four side moulder moulding, bottom surface up, on the bottom surface of two timber floor amalgamations, make long 1000mm then with mould making process, wide 260mm, the monoblock mould of the thick 1～8mm in bottom surface;
B, will make the monoblock mold shape again accessory by setting connection that size the cuts into timber floor accessory of mating formation;
Described connection mat formation the specification of accessory can be in the described module specification of A by setting the specification cutting.For example: a kind of is long 60mm～120mm, wide 20mm～100mm, and length compromise place is the interlock profile of tooth of the pagoda shape made of two floor amalgamations, the both sides of pagoda shape are respectively the convex shapes that bottom surface, floor U-lag reverse mould is made.The accessory bottom surface is smooth, thickness 1～8mm; A kind of is long 60mm～130mm, wide 100mm～1000mm, and length compromise place is the interlock profile of tooth of the pagoda shape made of two floor amalgamations, the both sides of pagoda shape are respectively the convex shapes that bottom surface, floor U-lag reverse mould is made.The accessory bottom surface is smooth, thickness 1～8mm.
The specific embodiment
Embodiment 1,
At first, must handle, stereotyped wood floor base material.No matter be the timber floor of traditional handicraft production or integrated timber floor and the solid wooden compound floor that novel process is produced, before the wood floor base material production moulding, all must be through thermophilic digestion, drying, health typing, it is minimum that the deformation coefficient of wood floor base material is reduced to, thereby guarantee the stability after timber floor is through the four side moulder moulding.Follow these steps to finished wood floors bottom surface, both sides and connection fittings then, then with timber floor and accessory combination paving:
Suppose the long 1000mm of timber floor after the four side moulder moulding, wide 130mm, thick 20mm.Set process tool specification shape by scheme 1, make the processing appearance of timber floor after the four side moulder moulding be:
1, the timber floor bottom surface is 6 U-lag location tongue and grooves, and distribution shape is: near 3 parallel longitudinal direction U-lags, groove width 4mm, groove depth 5mm are each side arranged.Being distributed as of U-lag: the 1st U-lag of every side be apart from floor outside 15mm, and the 2nd, the 3rd U-lag and preceding 1 back gauge are 10mm, and the width of 3 U-lags is the same with the degree of depth, is: the dark 5mm of wide 4mm, the trench bottom shape that takes the shape of the letter U; 3 U-lag distribution of shapes of opposite side timber floor are the same, that is: floor longitudinal midline both sides U-lag distribution of shapes symmetry.
2, timber floor 3 profile of tooth interlock tongue and grooves each side, distribution shape is: 3 tooth peaks in the both sides, floor on the 2mm straight line, 3 tooth peak separation 4mm, last tooth peak separation floor 8mm, middle tooth peak separation floor 12mm, lower tooth peak separation floor 16mm, the thorough feed mouth of profile of tooth that cuts is apart from floor 4mm; 3 tooth valleys and tooth peak separation 3mm, 3 tooth valleys are far from the outside, floor 5mm.3 profile of tooth tongue and grooves of opposite side form parameter is identical, and tooth peak, both sides, tooth valley symmetry are on parallel lines.The four sides molding cutter of timber floor is produced by above-mentioned 1,2 machining shape requirements, and the flat routinely cutter production of Wood floor board cutter gets final product.
3, connection fittings are pagoda shape, specifically be shaped as: two block-shaped floors as machine-shaping as described in 1,2 closely are merged, then the U-lag and the both sides profile of tooth tongue and groove injection molding of bottom surface, floor are made long 1000mm, wide 260mm, the high 16mm of pagoda point, the plastic fittings that is linked to be integral body of the thick 3mm of base plate.Then with whole accessory respectively cutting to cut into some be the long 120mm at center with the pagoda point, wide 60mm, respectively there is the plastic fittings of 3 U-lags on pagoda center line both sides.Connection fittings can be used environmentally-friendly plastic production, and also available metal spare is produced.
4, finishing U-lag location, 1,2,3 timber floor bottom surface tongue and groove, can carry out the actual of timber floor and mat formation with both sides profile of tooth tongue and groove and after being connected the processing of plastic fittings.The method that timber floor is mated formation is:
A, timber floor the is mated formation flatness of aspect at first, construction reaches the state specified standards requirement;
B, then before timber floor is mated formation, the sanitation and hygiene of the aspect of doing well to mat formation are carried out the planning of mating formation, and reserve the floor trend, have drawn four jiaos of right-angle lines, and have reserved the anti-extendable room of timber floor;
C, must selected good designs and varieties when timber floor is mated formation, the quantity of mating formation, keep flat timber floor successively by the floor trend that configures again, the joint that is chosen in timber floor necessity again with connection fittings with the firm amalgamation of timber floor, connect closely.By that analogy, install until timber floor.
Claims (6)
1, a kind of method for producing of timber floor is characterized in that, described step is:
A, timber is separated into wood floor base material according to required dimension saw;
B, with wood floor base material through thermophilic digestion, drying, health, processing, typing;
C, will process wood floor base material after the typing by the four side moulder moulding, and make the special tool that is preset in four side moulder that both sides, bottom surface, floor are dug 1～8 U-lag location tongue and groove respectively and dig 1～6 profile of tooth interlock tongue and groove in the two sides, floor respectively;
After D, timber floor are located tongue and groove and the machine-shaping of both sides profile of tooth interlock tongue and groove through the bottom surface U-lag, mat formation accessory with two steadily fixing, tight linking to each other of timber floor that do not have male and female groove with corresponding timber floor.
2, the method for producing of timber floor according to claim 1 is characterized in that:
A, according to the requirement of step C: the U-lag location tongue and groove of described wood floor base material the time by the four side moulder moulding, described position is that the timber floor left and right sides after the moulding respectively processes 1～8 U-lag location tongue and groove, measure-alike, the longitudinal extension of both sides U-lag tongue and groove respectively toward the centre, floor;
B, according to the requirement of step C: described wood floor base material by the four side moulder moulding time, must the following symmetry of floor left and right sides 2mm process 1～6 profile of tooth interlock tongue and groove, measure-alike, the left-right symmetry of described timber floor both sides profile of tooth interlock tongue and groove.
3, the method for producing of timber floor according to claim 1 and 2 is characterized in that: the wide 1～8mm of bottom surface, described floor U-lag location tongue and groove, and dark 1～8mm, quantity is 1～8, every U-lag tongue and groove extends from the ground wrench to the tail parallel longitudinal direction; Both sides, described floor profile of tooth interlock tongue and groove, the outside, tooth peak separation floor 1～6mm, tooth peak and tooth valley spacing 1～6mm, 1～6 of profile of tooth; The quantity and the specification of floor U-lag location tongue and groove and profile of tooth interlock tongue and groove can increase and can subtract according to the design needs.
4, a kind of method for producing of processing the required wood cutter of the described timber floor of claim 1 is characterized in that: make the timber floor molding cutter by U-lag and the both sides profile of tooth specification set, i.e. floor bed plate and two side tools and face cutter.
5, a kind of method for producing of the accessory of mating formation of the described timber floor of claim 1 of mating formation, it is characterized in that: described accessory follows these steps to process:
A, with two the same tight amalgamations of timber floor with bottom surface U-lags location tongue and groove and both sides profile of tooth tongue and groove through design cutters, four side moulder moulding, bottom surface up makes mould with mould making process in the bottom surface, floor then;
B, make the accessory of mating formation of timber floor by mold shape again.
6, the accessory of mating formation of timber floor according to claim 5, it is characterized in that: the specification of the described accessory of mating formation is respectively: long 1000mm, wide 260mm, the model of two floor mosaics is pagoda shape, high 6～the 18mm in pinnacle of a pagoda is linked to be whole accessory, and described pagoda shape both sides are 1～8 U-lag, the accessory bottom surface is smooth, accessory planar thickness 1～8mm.Described accessory can be different according to timber floor specification, the timber floor of the designing different specification size accessory of mating formation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009101139082A CN101491915A (en) | 2009-03-09 | 2009-03-09 | Processing producing method of wood floor and woodworker cutter thereof and production method of assembly parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009101139082A CN101491915A (en) | 2009-03-09 | 2009-03-09 | Processing producing method of wood floor and woodworker cutter thereof and production method of assembly parts |
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| Publication Number | Publication Date |
|---|---|
| CN101491915A true CN101491915A (en) | 2009-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2009101139082A Pending CN101491915A (en) | 2009-03-09 | 2009-03-09 | Processing producing method of wood floor and woodworker cutter thereof and production method of assembly parts |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441078A (en) * | 2014-10-27 | 2015-03-25 | 成都川雅木业有限公司 | Tooth-shaped rabbet milling and machining device |
| CN108372561A (en) * | 2018-03-15 | 2018-08-07 | 邵武锦祥木业有限公司 | A kind of multi-functional four-side planing |
| CN108466341A (en) * | 2018-02-28 | 2018-08-31 | 重庆市健隆家具有限公司 | Wood working process |
-
2009
- 2009-03-09 CN CNA2009101139082A patent/CN101491915A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441078A (en) * | 2014-10-27 | 2015-03-25 | 成都川雅木业有限公司 | Tooth-shaped rabbet milling and machining device |
| CN108466341A (en) * | 2018-02-28 | 2018-08-31 | 重庆市健隆家具有限公司 | Wood working process |
| CN108372561A (en) * | 2018-03-15 | 2018-08-07 | 邵武锦祥木业有限公司 | A kind of multi-functional four-side planing |
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Application publication date: 20090729 |