CN101486552B - Yellow soil curing agent - Google Patents

Yellow soil curing agent Download PDF

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CN101486552B
CN101486552B CN200910021168XA CN200910021168A CN101486552B CN 101486552 B CN101486552 B CN 101486552B CN 200910021168X A CN200910021168X A CN 200910021168XA CN 200910021168 A CN200910021168 A CN 200910021168A CN 101486552 B CN101486552 B CN 101486552B
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yellow
yellow soil
soil
solidifying agent
slag
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CN101486552A (en
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高建恩
孙胜利
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Institute Of Soil And Water Conservation Ministry Of Water Resources Chinese Academy Of Sciences
NATIONAL CENTER FOR EFFICIENT IRRIGATION ENGINEERING AND TECHNOLOGY RESEARCH-YANGLING
Northwest A&F University
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Institute Of Soil And Water Conservation Ministry Of Water Resources Chinese Academy Of Sciences
NATIONAL CENTER FOR EFFICIENT IRRIGATION ENGINEERING AND TECHNOLOGY RESEARCH-YANGLING
Northwest A&F University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
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    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
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    • C04B14/308Iron oxide
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    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
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    • C04B18/141Slags
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00732Uses not provided for elsewhere in C04B2111/00 for soil stabilisation
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本发明公开了一种黄色土壤固化剂YMBER(A Yellow Materrialbecoming Earth into Rock),制得的该黄色土壤固化剂由下列重量比的原料组成:胶凝材料:75%~80%,氧化铁黄:2%~4%,矿渣或矿渣混合物:2%~5%,表面活性剂1%~1.5%、碱性催化剂12%~15%、上述原料的重量百分比之和为100%,各原料的含水量小于2%,混合后的原料粉磨至勃氏比表面积400-900m2/kg;其固化原理为:氧化铁黄与上述其它组分在使土体的基本结构单元无分散、像界面紧密接触的同时,发挥土体铝酸盐矿物潜在的活性,使其界面形成牢固的多晶黄色粘土聚集体,从而改善土体颗粒相界面接触的本质,使其产生较高的强度和水稳定性。在同等条件下,同龄期固化土的强度可提高100%以上,抗渗、抗冻、抗化学腐蚀性及保色性能大大提高。The invention discloses a yellow soil curing agent YMBER (A Yellow Material becoming Earth into Rock). The prepared yellow soil curing agent is composed of the following raw materials in weight ratio: cementitious material: 75% to 80%, iron oxide yellow: 2% to 4%, slag or slag mixture: 2% to 5%, surfactant 1% to 1.5%, basic catalyst 12% to 15%, the sum of the weight percentages of the above raw materials is 100%, and the content of each raw material The water content is less than 2%, and the mixed raw materials are ground until the Blaine specific surface area is 400-900m 2 /kg; the curing principle is: the iron oxide yellow and the above-mentioned other components make the basic structural unit of the soil non-dispersed, and the image interface is tight At the same time of contact, the potential activity of the aluminate minerals in the soil is exerted to form a solid polycrystalline yellow clay aggregate at the interface, thereby improving the nature of the interface contact between the soil particles and making it produce higher strength and water stability. . Under the same conditions, the strength of solidified soil at the same age can be increased by more than 100%, and the performance of impermeability, frost resistance, chemical corrosion resistance and color retention is greatly improved.

Description

一种黄色土壤固化剂 A yellow soil stabilizer

技术领域technical field

本发明属土木建筑材料技术领域,涉及一种土壤固化剂,特别涉及一种土木建筑工程应用的水硬性彩色胶凝材料YMBER(A Yellow Materrialbecoming Earth into Rock),即新型黄色土壤固化剂。The invention belongs to the technical field of civil engineering and construction materials, and relates to a soil curing agent, in particular to a hydraulic color cementitious material YMBER (A Yellow Material becoming Earth into Rock) applied in civil engineering and construction engineering, that is, a novel yellow soil curing agent.

背景技术Background technique

目前,在土木建筑工程使用的彩色胶凝材料主要是彩色硅酸盐水泥,这种彩色胶凝材料是以砂石料作骨料,对泥土固化效果不好,对水质要求也高。当用沙石作骨料,用彩色硅酸盐水泥作胶凝材料拌合混凝土料时,为了不影响混凝土的性能,除对砂石料和水质的特殊要求外,则要把砂石中的泥土尽量清洗干净。这不仅费时费力,而且在无砂石料或水质不好地区,彩色混凝土工程造价将成倍提高。At present, the colored cementitious materials used in civil construction projects are mainly colored Portland cement. This colored cementitious material uses sand and gravel as aggregates, which has a poor effect on soil solidification and has high requirements on water quality. When sand is used as aggregate and colored Portland cement is used as cementitious material to mix concrete, in order not to affect the performance of concrete, in addition to the special requirements for sand and water quality, the soil in the sand must be Clean as much as possible. This is not only time-consuming and labor-intensive, but also in areas with no sand or gravel or poor water quality, the cost of colored concrete projects will increase exponentially.

对于黄土高原和广大无砂石料地区,寻求一种高强、耐水、适应性强,既可和水泥一样以砂、石碎屑为骨料,又对拌和水质无特殊要求,且能充分利用当地的水土资源,特别是能够固化泥土的水硬性彩色胶凝材料-彩色土壤固化剂,是现实所急需的。虽然也有土壤固化剂的相关报道,但现有固化剂在使用过程中经常带来诸如强度低、抗冻性能差、成本高等问题,在彩色土壤固化剂研制方面,更是薄弱环节。因此,新的土壤固化剂的研究是业内人士十分关注的。For the Loess Plateau and the vast areas without sand and gravel materials, it is necessary to seek a high-strength, water-resistant, and strong adaptability that can use sand and stone debris as aggregates like cement, and has no special requirements for mixing water quality, and can make full use of local resources. Water and soil resources, especially the hydraulic color cementitious material that can solidify soil - colored soil curing agent, are urgently needed in reality. Although there are related reports on soil stabilizers, the existing stabilizers often bring problems such as low strength, poor frost resistance, and high cost during use, and they are even weaker links in the development of colored soil stabilizers. Therefore, the research on new soil stabilizers is of great concern to the industry.

发明内容Contents of the invention

本发明的目的在于,提供一种黄色土壤固化剂YMBER(A Yel lowMaterrial becoming Earth into Rock),它基于矿渣及铝硅酸盐矿物为主要组分,加入适量活性催化剂混合制成的超细活性粉末,其原料易得,价格便宜,能在广大无砂石料地区,与各类土壤发生反应成为稳固持久的成形构件,用于道路、集流场等设施标志的新型黄色土壤固化剂。通过按一定比例与土壤拌和碾压,挤压密实后具有抗压、防渗、抗冻等性能。不但具有利用天然土壤,就地取材,减少砂石运量,无环境污染,节省工程造价等优点,而且还可以利用或处理一些常见的工业废料如粉煤灰,煤岩石,矿渣、钢渣等材料,所以它还具有经济、环保的特点。The object of the present invention is to provide a yellow soil curing agent YMBER (A YellowMaterial becoming Earth into Rock), which is based on slag and aluminosilicate minerals as the main components, adding an appropriate amount of active catalyst to mix the ultrafine active powder , its raw material is easy to get, the price is cheap, and it can react with various types of soil in the vast area without sand and gravel to become a stable and durable forming member. By mixing and rolling with the soil in a certain proportion, it has the properties of compression resistance, anti-seepage and anti-freezing after extrusion and compaction. Not only has the advantages of using natural soil, local materials, reducing sand and gravel transportation, no environmental pollution, saving engineering cost, etc., but also can use or process some common industrial waste such as fly ash, coal rock, slag, steel slag and other materials, so It is also economical and environmentally friendly.

为了实现上述任务,本发明采取如下的技术解决方案:In order to realize above-mentioned task, the present invention takes following technical solution:

一种黄色土壤固化剂,其特征在于,制得的该黄色土壤固化剂由下列重量比的原料组成:胶凝材料:75%~80%,氧化铁黄:2%~4%,矿渣或矿渣混合物:2%~5%,表面活性剂1%~1.5%、碱性催化剂12%~15%、上述原料的重量百分比之和为100%,各原料的含水量小于2%,混合后的原料粉磨至勃氏比表面积400-900m2/kg;A yellow soil curing agent, characterized in that the prepared yellow soil curing agent is composed of the following raw materials in weight ratio: cementitious material: 75% to 80%, iron oxide yellow: 2% to 4%, slag or slag Mixture: 2% to 5%, surfactant 1% to 1.5%, basic catalyst 12% to 15%, the sum of the weight percentages of the above raw materials is 100%, the water content of each raw material is less than 2%, and the mixed raw materials Grind until the Blaine specific surface area is 400-900m 2 /kg;

所述的胶凝材料为普通硅酸盐灰水泥熟料和普通硅酸盐灰白水泥熟料。普通硅酸盐灰水泥熟料与普通硅酸盐灰白水泥熟料按1∶2~1∶2.5配制;The cementitious material is ordinary Portland gray cement clinker and ordinary Portland gray cement clinker. Ordinary Portland gray cement clinker and ordinary Portland gray cement clinker are prepared at a ratio of 1:2 to 1:2.5;

碱性激发剂为石膏和粉煤灰组成,以黄色土壤固化剂中SO3为总量的(4.0±0.2)%控制石膏总量。The alkaline activator is composed of gypsum and fly ash, and the total amount of gypsum is controlled by (4.0±0.2)% of the total amount of SO 3 in the yellow soil curing agent.

表面活性剂由硫酸钠、明矾、硅酸钠和减水剂组成,其中硫酸钠占表面活性剂的10%~35%,明矾占表面活性剂的40%~50%,硅酸钠占表面活性剂的10%~20%,减水剂占表面活性剂的10%~25%。The surfactant is composed of sodium sulfate, alum, sodium silicate and water reducer, wherein sodium sulfate accounts for 10% to 35% of the surfactant, alum accounts for 40% to 50% of the surfactant, and sodium silicate accounts for the surface active agent. 10% to 20% of the surfactant, and 10% to 25% of the surfactant.

本发明的黄色土壤固化剂,因其固结强度高、水稳性好、变形小、耐久高及色泽鲜艳且保色持久等特点,可广泛应用于水利水电工程、农业水土工程、道路交通工程,基础工程,生产粘土、废渣制品等。The yellow soil curing agent of the present invention can be widely used in water conservancy and hydropower projects, agricultural water and soil projects, and road traffic projects because of its high consolidation strength, good water stability, small deformation, high durability, bright color and long-lasting color retention. , Basic engineering, production of clay, waste residue products, etc.

具体实施方式Detailed ways

以下结合发明人给出的实施例对本发明作进一步的详细描述。The present invention will be described in further detail below in conjunction with the examples given by the inventor.

本发明的黄色土壤固化剂,以下列重量百分比的原料混合后并粉磨至勃氏比表面积400-900m2/kg制得;The yellow soil solidifying agent of the present invention is prepared by mixing the raw materials in the following percentages by weight and grinding to a Blaine specific surface area of 400-900m2 /kg;

胶凝材料:75%~80%:Cementitious material: 75% to 80%:

碱性催化剂:12%~15%Basic catalyst: 12% to 15%

表面活性剂:1%~1.5%;Surfactant: 1% to 1.5%;

矿渣或矿渣混合物:2%~5%;Slag or slag mixture: 2% to 5%;

氧化铁黄:2%~4%;Iron oxide yellow: 2% to 4%;

上述原料的重量百分比之和为100%,各原料的含水量小于2%;The sum of the weight percentages of the above raw materials is 100%, and the water content of each raw material is less than 2%;

上述胶凝材料是普通硅酸盐灰水泥熟料和普通硅酸盐白水泥熟料,其中,普通硅酸盐灰水泥熟料与普通硅酸盐白水泥熟料按重量比1∶2~1∶2.5配制;The above-mentioned cementitious materials are ordinary Portland gray cement clinker and ordinary Portland white cement clinker, wherein the ordinary Portland gray cement clinker and ordinary Portland white cement clinker are in a weight ratio of 1:2-1 : 2.5 preparation;

上述普通硅酸盐灰水泥熟料和普通硅酸盐白水泥熟料的强度大于55Mpa,氧化镁不大于3%。The strength of the above ordinary Portland gray cement clinker and ordinary Portland white cement clinker is greater than 55Mpa, and the magnesium oxide is not greater than 3%.

上述矿渣采用符合GB203规定的粒化高炉矿渣,或者符合GB6645规定的粒化电炉磷渣,或者符合GB417规定的粒化烙铁矿渣,或者符合GB418规定的粒化钛矿渣,或者符合GB1596规定的粉煤灰;或者上述至少一种以上组成的矿渣混合物。The above-mentioned slag adopts granulated blast furnace slag conforming to GB203, or granulated electric furnace phosphorus slag conforming to GB6645, or granulated iron slag conforming to GB417, or granulated titanium slag conforming to GB418, or pulverized coal conforming to GB1596 ash; or a slag mixture of at least one of the above compositions.

本发明的新型黄色土壤固化剂具有化学加固色彩艳丽的突出特点。其固化原理为:氧化铁黄与上述其它组分在使土体的基本结构单元无分散、像界面紧密接触的同时,发挥土体铝酸盐矿物潜在的活性,使其界面形成牢固的多晶黄色粘土聚集体,从而改善土体颗粒相界面接触的本质,使其产生较高的强度和水稳定性。本固化剂不仅在界面进行,更能在土体单元内部进行,从而进一步发展了土体常温固化的理论。The novel yellow soil solidifying agent of the present invention has the outstanding feature of bright color of chemical strengthening. The solidification principle is: iron oxide yellow and the above-mentioned other components make the basic structural units of the soil non-dispersed and in close contact with the image interface, and at the same time, exert the potential activity of the aluminate minerals in the soil to form a firm polycrystalline interface. Yellow clay aggregates, thereby improving the nature of the interfacial contact of soil particles, resulting in higher strength and water stability. The curing agent not only works on the interface, but also inside the soil unit, thus further developing the theory of soil curing at room temperature.

胶凝材料构成反应主体,且在反应过程中各组分发生反应时间不同,从而决定了水硬性胶凝材料强度随时间的变化,使之持续增强;表面活性剂中不同成分的相互作用,分别起到激活土体中铝酸盐矿物质潜在的活性,改善土壤界面本质,进而产生高强水稳定性。The cementitious material constitutes the main body of the reaction, and the reaction time of each component is different during the reaction process, which determines the change of the strength of the hydraulic cementitious material over time, making it continuously strengthened; the interaction of different components in the surfactant, respectively It can activate the potential activity of aluminate minerals in the soil, improve the nature of the soil interface, and then produce high-strength water stability.

本发明中的碱性催化剂由石膏和粉煤灰组成,其中石膏含量以黑色土壤固化剂中SO3含量在(4.0±0.2)%范围内控制,一般石膏与粉煤灰按2∶1配置,碱性催化剂主要作用是起催化土壤中硫酸根使之参与反应,调节凝固时间,降低水化热。The alkaline catalyst among the present invention is made up of gypsum and fly ash, and wherein gypsum content is controlled in (4.0 ± 0.2)% scope with SO content in the black soil solidifying agent, general gypsum and fly ash are configured by 2: 1, alkali The main function of the active catalyst is to catalyze the sulfate radical in the soil to make it participate in the reaction, adjust the setting time, and reduce the heat of hydration.

表面活性剂由硫酸钠、明矾、硅酸钠和减水剂组成,其中硫酸钠占表面活性剂的10%~35%,明矾占表面活性剂的40%~50%,硅酸钠占表面活性剂的10%~20%,减水剂占表面活性剂的10%~25%。表面活性剂一方面可以作为固化剂中的活性剂,另一方面在研磨过程中可以作为分散剂。The surfactant is composed of sodium sulfate, alum, sodium silicate and water reducer, wherein sodium sulfate accounts for 10% to 35% of the surfactant, alum accounts for 40% to 50% of the surfactant, and sodium silicate accounts for the surface active agent. 10% to 20% of the surfactant, and 10% to 25% of the surfactant. On the one hand, the surfactant can be used as an active agent in the curing agent, and on the other hand, it can be used as a dispersant in the grinding process.

本矿渣或矿渣混合物作为辅助填充材料,平衡固化土体的强度。The slag or slag mixture is used as an auxiliary filling material to balance the strength of the solidified soil.

发明制得的黄色土壤固化剂成品主要控制指标为细度和黄色土壤固化剂中SO3的含量,细度的控制以200目的方孔筛筛余不得高于5%,黄色土壤固化剂中SO3的含量控制在(4.0±0.2)%范围之内。The yellow soil solidifying agent finished product main control index that the invention makes is fineness and yellow soil solidifying agent SO Content, the control of fineness must not be higher than 5% with 200 order square hole sieves, SO in the yellow soil solidifying agent The content of 3 is controlled within the range of (4.0±0.2)%.

本发明制成的黄色土壤固化剂(或称水硬性胶凝材料),与传统的彩色水泥相比,在同等条件下,同龄期固化体的强度可提高100%,抗渗、抗冻、抗化学腐蚀性能大大提高,保色性能比彩色水泥更好,而且本发明的主体原料之一为工业废渣,对于环境保护具有重要意义。The yellow soil solidifying agent (or title hydraulic cementitious material) that the present invention makes, compares with traditional colored cement, under the same condition, the intensity of solidified body of the same age can improve 100%, impermeability, antifreeze, anti-seepage The chemical corrosion performance is greatly improved, the color retention performance is better than that of colored cement, and one of the main raw materials of the invention is industrial waste residue, which is of great significance for environmental protection.

以下是发明人给出的实施例:Below are the embodiments given by the inventor:

实验1:不同组分比例配制的黄色固化剂Experiment 1: Yellow curing agent formulated with different component ratios

Figure G200910021168XD00041
Figure G200910021168XD00041

实验2:不同组分组成水硬性胶凝材料胶沙强度及色度试验Experiment 2: Strength and chromaticity tests of hydraulic cementitious materials composed of different components

  配方类型Recipe type   水硬性胶凝材料 Hydraulic cementitious material   标准砂standard sand   28d强度28d strength   抗折强度 Flexural strength   颜色 color   A1A1   1 1   2.52.5   56.856.8   8.78.7   黄色yellow   A2A2   1 1   2.52.5   51.551.5   7.57.5   米黄beige   A3A3   1 1   2.52.5   55.555.5   8.58.5   土黄Natural yellow   A4A4   1 1   2.52.5   59.659.6   9.19.1   褐色brown   A5A5   1 1   2.52.5   45.845.8   7.47.4   浅黄light yellow

从表2可以看出配方A1、A4强度较高,A1配方颜色较好。It can be seen from Table 2 that formulas A1 and A4 have higher strength, and formula A1 has better color.

实验3:强度实验方案及其结果Experiment 3: Intensity Experiment Protocol and Results

Figure G200910021168XD00051
Figure G200910021168XD00051

从表3可以看出,本发明的水硬性胶凝材料的强度与水泥的强度相比,组分A1好于水泥。As can be seen from Table 3, the strength of the hydraulic cementitious material of the present invention is compared with that of cement, and component A1 is better than cement.

实验4:强度实验方案及其结果Experiment 4: Intensity Experiment Protocol and Results

Figure G200910021168XD00052
Figure G200910021168XD00052

备注:YMBER即为本发明的黄色土壤固化剂,从表4可以看出,YMBER抗冻性能明显优于32.5#水泥。Remarks: YMBER is the yellow soil solidifying agent of the present invention. As can be seen from Table 4, YMBER has significantly better frost resistance than 32.5# cement.

Claims (5)

1. yellow soil solidifying agent, it is characterized in that, this yellow soil solidifying agent that makes is made up of the raw material of following weight ratio: gelling material: 75%~80%, iron oxide yellow: 2%~4%, slag or slag mix: 2%~5%, the weight percent sum of tensio-active agent 1%~1.5%, basic catalyst 12%~15%, above-mentioned raw materials is 100%, and the water content of each raw material is less than 2%, and mixed raw material powder is milled to Blain specific surface 400-900m 2/ kg;
Described gelling material is normal silicate ash concrete grog and normal silicate ash white cement clinker, and normal silicate ash concrete grog and normal silicate ash white cement clinker were by preparation in 1: 2~1: 2.5;
Described tensio-active agent is made up of sodium sulfate, alum, water glass and water reducer, and wherein sodium sulfate is 10%~35%, and alum is 40%~50%, and water glass is 10%~20%, and water reducer is 10%~25%;
Described basic catalyst is made up of gypsum and flyash, and wherein gypsum content is with SO in the yellow soil solidifying agent 3Content is in (4.0 ± 0.2) % scope inner control.
2. yellow soil solidifying agent as claimed in claim 1 is characterized in that, the intensity of described normal silicate ash concrete grog and normal silicate white cement clinker is greater than 55Mpa, and content of magnesia is not more than 3%.
3. yellow soil solidifying agent as claimed in claim 1 is characterized in that, described slag mix is wherein more than one the combination in slag, slag, scum, flyash, other industrial slag.
4. yellow soil solidifying agent as claimed in claim 1 is characterized in that, described yellow soil solidifying agent finished product major control index is SO in fineness and the yellow soil solidifying agent 3Content, the control of fineness must not tail over 200 purpose square hole sieves and is higher than 5%, SO in the yellow soil solidifying agent 3Content be controlled within (4.0 ± 0.2) % scope.
5. yellow soil solidifying agent as claimed in claim 1 is characterized in that, described gypsum and flyash were by preparation in 2: 1.
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