CN101486052B - Material blank shaper for manufacturing steel seamless gas cylinder - Google Patents
Material blank shaper for manufacturing steel seamless gas cylinder Download PDFInfo
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- CN101486052B CN101486052B CN2009100959544A CN200910095954A CN101486052B CN 101486052 B CN101486052 B CN 101486052B CN 2009100959544 A CN2009100959544 A CN 2009100959544A CN 200910095954 A CN200910095954 A CN 200910095954A CN 101486052 B CN101486052 B CN 101486052B
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- material base
- blank
- bearing platform
- guiding mechanism
- rollers
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 17
- 239000010959 steel Substances 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 title claims description 54
- 238000004519 manufacturing process Methods 0.000 title abstract 2
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000001125 extrusion Methods 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims description 19
- 230000008520 organization Effects 0.000 claims description 6
- 238000004080 punching Methods 0.000 abstract description 14
- 238000005516 engineering process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
The invention discloses a blank shaper for manufacturing a steel seamless air bottle, which comprises a stander. One side of the stander is provided with a feed opening, the top of the stander is provided with a discharge opening, the interior of the stander is provided with a bearing platform communicated with the feed opening and an upright blank guiding mechanism of which the bottom end is fixed on the bearing platform, the top end of the blank guiding mechanism extends to the discharge opening, and the center of the bearing platform is provided with a hydraulic cylinder for pushing a blank to move along the blank guiding mechanism; the inside of the discharge opening is provided with four wheel shafts on the same horizontal plane, the wheel surfaces are provided with rollers with inner concave cambered surfaces, the wheel surfaces of two opposite rollers are mutually opposite and the distances of the wheel surfaces are equal; and when the blank is pushed out from the discharge opening, the four rollers extrude and process four ribs of the blank respectively. The spaces of the two opposite rollers at the top of the stander of the shaper are equal, the diagonal lines of the square blank can be equal through extrusion, simultaneously the circumferential surface of the roller is a concave arc surface, so the four corners of the blank are easily processed into the required arc angles, and the wall thickness of a punching blank is evener.
Description
Technical field
The present invention relates to seamless steel gas cylinder and make the field, relate in particular to a kind of material blank shaper that is used to make seamless steel gas cylinder.
Background technology
Existing high pressure steel gas cylinder is mainly made through methods such as the ends of closing up by board-like punching press, steel billet punching press, steel pipe, and so-called steel billet punching press is carried out operations such as backward extrusion punching, pulling and closing in exactly and made gas cylinder to material base.Used material base generally is square, and two cornerwise size should be consistent, makes punching base and gas cylinder wall thickness even.
(generally formed by steel mill's mold less than 230 * 230mm), two Diagonal Dimension is more consistent for the selected little material base of steel billet punching press.(greater than 250 * 250mm) time, owing to be subjected to the restriction of steel mill's process conditions, big material base is rhombus or irregularly shaped often, and two Diagonal Dimension is inconsistent, even deviation is bigger, makes punching base wall unevenness even but when big material base is selected in the steel billet punching press for use.The punching base is after pulling, and the gas cylinder wall thickness that makes also can be inhomogeneous, influences product quality.
Summary of the invention
The invention provides a kind of material blank shaper that is used to make seamless steel gas cylinder, this material blank shaper can be proofreaied and correct two diagonal of material base, makes its length unified, thereby makes that the punching base wall thickness of punching press gained is even.
A kind of material blank shaper that is used to make seamless steel gas cylinder, comprise frame, frame one side is provided with charging aperture, the top is provided with discharging opening, inside is provided with the bearing platform that is communicated with charging aperture and bottom and is fixed on vertical material base guiding mechanism on the bearing platform, material base guiding mechanism top extends to discharging opening, and the bearing platform center is provided with and is used for the hydraulic cylinder that the pushing tow material base moves along the material base guiding mechanism; The discharging opening inboard be provided with 4 wheel shafts in same horizontal plane and wheel face be the roller of inner concave arc surface, the wheel face of roller facing each other mutually over against and between distance equate, when blank was ejected from discharging opening, 4 rollers carried out extrusion process to 4 ribs of material base respectively.
Described material base guiding mechanism is surrounded by 3 vertical guide plates, and adjacent in twos guide plate is vertical mutually, and each guide plate is arranged between two adjacent rollers, and parallel with the line of centres of adjacent two rollers.Make the material base guiding mechanism by guide plate, saved material, reduced cost.
Be provided with the governor motion that is used for level and vertical material base mobile guide plate in the described frame, described governor motion comprises that the top is used for fixing the fixed head of guide plate and is fixed on the slideway that matches with the fixed head both sides on the bearing platform, fixes by clamp nut between slideway and the fixed head.
The two ends of roller bearing are embedded in the groove on top of frame, and filling has some pads between the sidewall of roller bearing and groove, and the roller bearing end face is stamped the cover plate of fixedlying connected with frame, thereby roller bearing is fixed.So be provided with and adjust two distances between the roller bearing by the quantity of adjusting pad.
Above-mentioned trimmer can also comprise feeding mechanism, discharging mechanism and controlling organization, and controlling organization control feeding mechanism, hydraulic cylinder, discharging mechanism work realize automation mechanized operation, help promoting operating efficiency.
Trimmer of the present invention is by frame top four rolling extruding material base, because the spacing of roller facing each other equates, can be by extruding so that the diagonal of square material base is equal, the periphery of roller is the arc surface of indent simultaneously, be easy to material base four jiaos and process and need arc angle, thereby make that the punching base wall thickness that obtains after the material base punching press is more even.
Description of drawings
Fig. 1 is the vertical view of trimmer of the present invention;
Fig. 2 is the profile of trimmer upper roller shown in Figure 1;
Fig. 3 is the part sectioned view of trimmer A direction shown in Figure 1.
The specific embodiment
As shown in the figure, a kind of material blank shaper that is used to make seamless steel gas cylinder comprises frame 1, frame 1 by foursquarely put 11 on the shelf, middle frame 12, undercarriage 13 and column all around 14 form, certainly frame 1 also can be an integral body, so is provided with just in order to save material.Put on the shelf 11 and the center of middle frame 12 all have through hole, 11 the through hole of wherein putting on the shelf is a discharging opening 7.Put on the shelf 11 and middle frame 12 between a side as charging aperture 8, all the other 3 sides respectively be provided with 1 bottom be fixed in vertical guide plate 41 on the frame 12, these 3 guide plates 41 have been formed the material base guiding mechanism 4 that can match with material base 3 shapes.
Material base guiding mechanism 4 tops extend to is located at 11 the discharging opening 7 of putting on the shelf, the bottom is fixed on the middle frame 12 as bearing platform 5, be provided with under it one pass on the frame 12 through hole and can be in material base guiding mechanism 4 hydraulic cylinder 6 of vertical motion, fixedly connected with undercarriage 12 in hydraulic cylinder 6 bottoms.
It is the roller 2 that the center distributes symmetrically at same horizontal plane with hydraulic cylinder 6 that the discharging opening inboard is provided with 4 wheel shafts 21, the roller bearing 21 of roller 2 is horizontally disposed with, two ends are embedded in the groove on 11 tops of putting on the shelf, filling has some pads 22 between groove and the roller bearing 21, this has roller bearing 21 tops and 11 cover plates of fixedlying connected 23 of putting on the shelf, thereby roller bearing 21 is fixing, can adjust distance between the roller 2 facing each other by the quantity of adjusting pad 22.
The periphery 24 of roller 2 is the arc surface of indent, and its radian should be decided according to the radian of material base to be processed 3 diagonal angle circular arcs.The wheel face of roller 2 facing each other mutually over against and spacing equate.
The distribution of guide plate 41 should be that the center evenly distributes with hydraulic cylinder 6 also, and requires each guide plate 41 all to be arranged between two adjacent rollers 2, and a side of wherein not establishing guide plate 41 is exactly a charging aperture 8.In order to adjust the volume of material base guiding mechanism 4, make the material base 3 of its suitable all size, set up in guide plate 41 bottoms can realize its level and perpendicular to material base 3 move governor motion, this governor motion comprises that the top is used for fixing the fixed head 42 of guide plate 41 and the slideway 43 that matches with fixed head 42 both sides, and is fixing by clamp nut 44 between slideway 43 and the fixed head 42.
Above-mentioned trimmer operation principle is as follows:
In order to realize automation mechanized operation, above-mentioned trimmer can be set up corresponding feeding mechanism, controlling organization and discharging mechanism, can realize that by controlling organization feeding mechanism, hydraulic cylinder 6 and discharging mechanism carry out ruly work.Feeding mechanism is made up of the cylinder that platform that flushes with bearing platform 5 and top material returned base slide to bearing platform 5, but Handling devices such as discharging mechanism manipulator.
Claims (5)
1. trimmer that is used to make the material base of seamless steel gas cylinder, comprise frame (1), it is characterized in that: described frame (1) one side is provided with charging aperture (8), the top is provided with discharging opening (7), inside is provided with the bearing platform (5) that is communicated with charging aperture (8) and bottom and is fixed on vertical material base guiding mechanism (4) on the bearing platform (5), material base guiding mechanism (4) top extends to discharging opening (7), and bearing platform (5) center is provided with and is used for the hydraulic cylinder (6) of pushing tow material base (3) along material base guiding mechanism (4) motion; Discharging opening (7) inboard be provided with 4 wheel shafts (21) in same horizontal plane and wheel face (24) be the roller of inner concave arc surface (2), the wheel face (24) of roller facing each other (2) mutually over against and spacing equate, when being ejected, 4 rollers (2) carry out extrusion process to 4 ribs of material base (4) respectively to material base (3) from discharging opening (7).
2. the trimmer of material base according to claim 1, it is characterized in that: described material base guiding mechanism (4) is surrounded by 3 vertical guide plates (41), adjacent in twos guide plate (41) is vertical mutually, each guide plate (41) is arranged between two adjacent rollers (2), and parallel with the line of centres of adjacent two rollers (2).
3. the trimmer of material base according to claim 2, it is characterized in that: be provided with in the described frame (1) and be used for level and perpendicular to the governor motion of material base (3) mobile guide plate (41), described governor motion comprises that the top is used for fixing the fixed head of guide plate (41) (42) and is fixed on the slideway (43) that bearing platform (5) upward matches with fixed head (42) both sides, and is fixing by clamp nut (44) between slideway (43) and the fixed head (42).
4. the trimmer of material base according to claim 1, it is characterized in that: the two ends of described wheel shaft (21) are embedded in the groove on frame (1) top, filling has some pads (22) between the sidewall of wheel shaft (21) and groove, wheel shaft (21) end face is stamped the cover plate (23) of fixedlying connected with frame (1), thereby wheel shaft (21) is fixing.
5. the trimmer of material base according to claim 1 is characterized in that: comprise feeding mechanism, discharging mechanism and controlling organization, controlling organization control feeding mechanism, hydraulic cylinder (6), discharging mechanism are worked successively in order.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100959544A CN101486052B (en) | 2009-02-26 | 2009-02-26 | Material blank shaper for manufacturing steel seamless gas cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100959544A CN101486052B (en) | 2009-02-26 | 2009-02-26 | Material blank shaper for manufacturing steel seamless gas cylinder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101486052A CN101486052A (en) | 2009-07-22 |
| CN101486052B true CN101486052B (en) | 2010-07-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100959544A Active CN101486052B (en) | 2009-02-26 | 2009-02-26 | Material blank shaper for manufacturing steel seamless gas cylinder |
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| Country | Link |
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| CN (1) | CN101486052B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527773A (en) * | 2011-10-31 | 2012-07-04 | 苏州金牛精密机械有限公司 | Sheet metal part correcting device |
| CN115673100B (en) * | 2022-10-26 | 2023-08-11 | 北京蓄力赛新能源科技有限公司 | Forming device for new energy lithium battery production and manufacturing |
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2009
- 2009-02-26 CN CN2009100959544A patent/CN101486052B/en active Active
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| Publication number | Publication date |
|---|---|
| CN101486052A (en) | 2009-07-22 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: No. 5218, Yingbin Avenue, Xiaoyue Street, Shangyu District, Shaoxing City, Zhejiang Province, 312300 Patentee after: Zhejiang Jindun Pressure Vessel Intelligent Manufacturing Co.,Ltd. Address before: 312367 Xiao Yue Industrial Zone, Zhejiang, Shangyu Patentee before: Zhejiang Jindun Pressure Vessel Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No. 5218, Yingbin Avenue, Xiaoyue Street, Shangyu District, Shaoxing City, Zhejiang Province, 312300 Patentee after: Zhejiang Jindun Gas Equipment Intelligent Manufacturing Co.,Ltd. Country or region after: China Address before: No. 5218, Yingbin Avenue, Xiaoyue Street, Shangyu District, Shaoxing City, Zhejiang Province, 312300 Patentee before: Zhejiang Jindun Pressure Vessel Intelligent Manufacturing Co.,Ltd. Country or region before: China |
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| CP03 | Change of name, title or address |