CN101482105B - Oilless air compressor - Google Patents
Oilless air compressor Download PDFInfo
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- CN101482105B CN101482105B CN2009100284854A CN200910028485A CN101482105B CN 101482105 B CN101482105 B CN 101482105B CN 2009100284854 A CN2009100284854 A CN 2009100284854A CN 200910028485 A CN200910028485 A CN 200910028485A CN 101482105 B CN101482105 B CN 101482105B
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- piston ring
- connecting rod
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- ring
- oil
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- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
The invention discloses an oil-free air compressor which comprises a motor, a box body, a crank, a cylinder, a cylinder head and valve plate component, a piston and connecting rod component, an air storage tank, a pressure control switch, a safe valve, a vent pipe and an one-way valve, wherein, the piston and connecting rod component comprises a connecting rod, a piston ring and a piston ring plunger ring. The top of the connecting rod is provided with a piston ring base which is formed with the connecting rod integrally. The piston ring is in L shape. The piston ring and the piston ring plunger ring are sleeved at the piston ring base of the connecting rod. The piston ring plunger ring is arranged at the upper part of the piston ring. Pores are uniformly arranged at the end face circle of the connecting rod near the piston ring plunger ring. The oil-free air compressor solves the problem that the compressor with oil contains oil when exhausting air; compressed air does not contain oil or oil steam and can not pollute a terminal product of the user; the oil-free air compressor does not require lubricant and can reduce the consumption of resource and energy; and the oil-free air compressor has the advantages of simple structure, convenient use, environmental protection, energy saving, etc.
Description
Technical field
The present invention relates to a kind of air compressor, especially a kind of oilless air compressor that need not lubricant oil.
Background technique
Air compressor produces form as a kind of important energy, each link that is widely used in living, especially be widely used in numerous industrial fields such as machinery, metallurgy, electron electric power, medicine, packing, chemical industry, food, mining, weaving, traffic, become compressed-air actuated main product.
The oily air compressor that has of extensive use at present is by oil lubrication, in use, lubricant oil can occur and enter the situation of gas holder with pressurized air, thereby contain oil or oil vapor in the pressurized air of producing, and can produce user's product and pollute.And needing in time to add lubricant oil, periodic replacement lubricant oil, this not only can pollute environment, has also increased energy consumption and operating cost simultaneously.
Summary of the invention
The object of the present invention is to provide a kind of oilless air compressor that does not need lubricant oil, simple in structure, easy to use, environmental protection and energy saving.
In order to solve above-mentioned problems of the prior art, oilless air compressor of the present invention, comprise: motor, casing, crank, cylinder, cylinder cap valve plate group, the piston rod group, gas holder, pressure control switch, safety valve, outlet pipe and one-way valve, wherein the piston rod group comprises connecting rod, piston ring and piston ring trim ring, the top of connecting rod is provided with the piston ring seat, piston ring seat and connecting rod one constitute, piston ring is the L type, it is enclosed within on the piston ring seat of connecting rod with the piston ring trim ring, the piston ring trim ring is positioned at the top of piston ring, be used for piston ring is fixed on connecting rod, end face circumference at the close piston ring trim ring of connecting rod evenly is provided with aperture in addition, so that the circumferential outer expansion distortion of connecting rod end face, extrusion piston ring trim ring, thus reach the purpose that is fixed.
Described oilless air compressor is characterized in that the material of described piston ring is a teflon, has self lubricity, can reduce the friction with cylinder, prolongs its working life.
Described oilless air compressor is characterized in that also being provided with eccentric fan at the crank axle head, and eccentric fan and crank rotate synchronously, strengthens radiating effect in the casing.
The invention has the beneficial effects as follows: the invention solves the problem that contains oil when hydraulic shrinking machine is discharged gas, pressurized air is oil-containing and oily vapours not, can not pollute user's end product, and need not to use lubricant oil, can reduce resource and energy consumption, have advantages such as simple in structure, easy to use, environmental protection and energy saving.
Description of drawings
Fig. 1 is one embodiment of the present invention in oblique view;
Fig. 2 is the plan view of piston rod group;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the sectional drawing of the A-A direction of Fig. 3.
Among the figure: 1, motor; 2, casing; 3, crank; 4, cylinder; 5, cylinder cap valve plate group; 6, piston rod group; 7, gas holder; 8, outlet pipe; 9, one-way valve; 10, eccentric fan; 11, pressure control switch; 12, safety valve; 13, connecting rod; 13a, piston ring seat; 14 piston rings; 15, piston ring trim ring; 16, hole.
Embodiment
Below in conjunction with accompanying drawing, specify specific embodiments of the invention.
Fig. 1 is one embodiment of the present invention in oblique view.
As shown in Figure 1: the present invention includes motor 1, casing 2, crank 3, cylinder 4, cylinder cap valve plate group 5, piston rod group 6, gas holder 7, outlet pipe 8, one-way valve 9, eccentric fan 10, pressure control switch 11, safety valve 12, wherein motor 1, casing 2, cylinder 4 and pressure control switch 11 place on the gas holder 7, cylinder 4 is positioned at casing 2 tops, and motor 1 is positioned at the rear portion of casing 2.Cylinder 4 tops are cylinder cap valve plate group 5, and inside is provided with piston rod group 6.Be provided with crank 3 in the casing 2, it is driven by motor 1, and also is provided with eccentric fan 10 at crank 3 axle heads, and eccentric fan 10 rotates synchronously with crank 3, to strengthen the radiating effect in the casing.
After motor 1 starts, drive crank 3 and eccentric fan 10 and rotate synchronously, piston rod group 6 is moved reciprocatingly in cylinder 4, descending air-breathing by the control of cylinder cap valve plate group 5, up exhaust realizes compressed-air actuated function.
In addition, the relief opening of cylinder 4 is communicated with gas holder 7 by outlet pipe 8, and an one-way valve 9 is set between outlet pipe 8 tail ends and gas holder 7, makes pressurized air flow to gas holder 7 from cylinder 4, and can not be back to cylinder 4 from gas holder 7.
In addition, according to the pressure condition of gas in the gas holder 7, whether pressure control switch 11 controls air compressor work automatically.And safety valve 12 plays the safety protection effect in air compressor.When pressure in the gas holder 7 surpassed specified value, safety valve was opened, and a part of gas in the gas holder 7 is entered atmosphere, makes the pressure in the gas holder 7 be no more than permitted value, thereby guaranteed that gas holder 7 does not have an accident because of overpressure.
Fig. 2 is the plan view of piston rod group; Fig. 3 is the left view of Fig. 2; Fig. 4 is the sectional drawing of the A-A direction of Fig. 3.
Extremely shown in Figure 4 as Fig. 2: piston rod group 6 comprises connecting rod 13, piston ring 14, piston ring trim ring 15.Stuffing box bearing with band lubricating grease between connecting rod 13 bottom major parts and the crank 3 links to each other, connecting rod 13 tops are provided with piston ring seat 13a, connecting rod 13 is integrally formed with piston ring seat 13a, wherein, piston ring 14 and piston ring trim ring 15 are enclosed within on the piston ring seat 13a of connecting rod 13, piston ring trim ring 15 is positioned at the top of piston ring 14, and piston ring 14 is fixed on the connecting rod 13.End face circumference at connecting rod 13 close piston ring trim rings 15 evenly is provided with aperture 16, so that the circumferential outer expansion distortion of connecting rod end face, extrusion piston ring trim ring 15, can not come off so that piston ring trim ring 15 is fixed on the connecting rod 13, this kind fixation method is structurally more simple than the method that adopts screw threads for fastening to connect between trim ring and connecting rod.
In addition, the material of piston ring 14 is a teflon, has self lubricity, can reduce the friction with cylinder, prolongs its working life.And piston rod group 6 is being done with crank 3 in the process that pumps, and also can produce the inclination of piston rod group, but because piston ring 14 has stronger extension performance, and the angle that tilts is very little, thus the tightness of cylinder 4 is well guaranteed.
Below disclose the present invention with preferred embodiment, so it is not in order to restriction the present invention, and all employings are equal to replaces or technological scheme that the equivalent transformation mode is obtained, all drops within protection scope of the present invention.
Claims (3)
1. oilless air compressor, comprise: motor, casing, crank, cylinder, cylinder cap valve plate group, the piston rod group, gas holder, pressure control switch, safety valve, outlet pipe and one-way valve, it is characterized in that: the piston rod group comprises connecting rod, piston ring and piston ring trim ring, the top of connecting rod is provided with the piston ring seat, piston ring seat and connecting rod one constitute, piston ring is the L type, it is enclosed within on the piston ring seat of connecting rod with the piston ring trim ring, the piston ring trim ring is positioned at the top of piston ring, is evenly offering several apertures near on the end face circumference of piston ring trim ring on the piston ring seat.
2. oilless air compressor according to claim 1, the material that it is characterized in that described piston ring is a teflon.
3. oilless air compressor according to claim 1 is characterized in that also being provided with eccentric fan at the crank axle head.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009100284854A CN101482105B (en) | 2009-01-23 | 2009-01-23 | Oilless air compressor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009100284854A CN101482105B (en) | 2009-01-23 | 2009-01-23 | Oilless air compressor |
Publications (2)
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CN101482105A CN101482105A (en) | 2009-07-15 |
CN101482105B true CN101482105B (en) | 2010-08-18 |
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Family Applications (1)
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CN2009100284854A Active CN101482105B (en) | 2009-01-23 | 2009-01-23 | Oilless air compressor |
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CN (1) | CN101482105B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9856866B2 (en) | 2011-01-28 | 2018-01-02 | Wabtec Holding Corp. | Oil-free air compressor for rail vehicles |
CN104776010B (en) * | 2015-01-28 | 2017-07-21 | 盐城中德劲博机电有限责任公司 | A kind of interior cooling device of oil-free piston type air compressor |
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2009
- 2009-01-23 CN CN2009100284854A patent/CN101482105B/en active Active
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CN101482105A (en) | 2009-07-15 |
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Owner name: JIANGSU ECADY MACHINERY CO., LTD. Free format text: FORMER NAME: KUNSHAN ECADY M + E CO., LTD. |
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CP01 | Change in the name or title of a patent holder |
Address after: 215332 Jiangsu Province town Kunshan City Peng Qing Road No. 918 Patentee after: JIANGSU ECADY MACHINERY INDUSTRIAL GROUP CO., LTD. Address before: 215332 Jiangsu Province town Kunshan City Peng Qing Road No. 918 Patentee before: Kunshan Ecady Machinery & Electronic Co.,Ltd. |