CN101481494A - Thermoplastic polyester alloy nano composite material and preparation thereof - Google Patents

Thermoplastic polyester alloy nano composite material and preparation thereof Download PDF

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Publication number
CN101481494A
CN101481494A CNA2009100454588A CN200910045458A CN101481494A CN 101481494 A CN101481494 A CN 101481494A CN A2009100454588 A CNA2009100454588 A CN A2009100454588A CN 200910045458 A CN200910045458 A CN 200910045458A CN 101481494 A CN101481494 A CN 101481494A
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nano
coupling agent
composite material
thermoplastic polyester
oxidation inhibitor
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CN101481494B (en
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张玲
张天水
李春忠
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East China University of Science and Technology
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East China University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

Abstract

The invention relates to a thermoplastic polyester alloy nano-composite material and a method for preparing the same, the composite material has ingredients and mass percents of: 50-95% of polybutylene terephthalate (PBT), 0-40% of polyethylene terephthalate (PET), 0.1-5% inorganic nano-materials subjected to surface treatment with a coupling agent and 0-5% of other auxiliary agents; the ingredients are molten and mixed together at the temperature ranging from 210-265 DEG C to obtain the thermoplastic polyester alloy nano-composite material. The polyester alloy nano-composite material prepared by the method results in high dispersion in the nanoparticles thereof, which effectually prohibits transesterification reaction between the polyester alloys and prominently enhances the heat resistance of the polyester substrate; the polyester alloy nano-composite material also has excellent surface finish, which lowers the costs while advancing tensile strength and flexural modulus thereof and can be applied to the manufacturing of parts in automobile industry and electronic industry extensively.

Description

A kind of thermoplastic polyester alloy nano composite material and preparation method thereof
Technical field
The present invention relates to a kind of polyester alloy material and preparation method thereof, particularly, is earlier to the nano inorganic material processing that organises, thus then with the compound high performance heat resistant macromolecular material that obtains such as thermoplastic polyester.
Background technology
Polybutylene terephthalate (PBT) is that oyster white is translucent to opaque, crystalline thermoplastic polyester.Have superior heat resistance, toughness, resistance to fatigue, self-lubricating, low-friction coefficient, weathering resistance, low water absorption characteristics such as (only being 0.1%), and in wet environment, still keep various rerum naturas (comprising electrical property), electrical insulating property is good, but volume resistance, dielectric loss are big.Heat-resisting water, bases, acids, oils but be subject to halon and corrode, hydrolytic resistance is poor, crystallization rapidly under the low temperature, good forming ability; Comparing that the Other Engineering plastics have excellent over-all propertieies such as the synthetic technology difficulty is lower and noticeable, is the good material of making electronics/electric parts and automobile component; Molecule chain rigidity and high crystallinity have all caused PBT crystallization shrinking percentage big, poor dimensional stability, and heat-drawn wire is low, and these two outstanding shortcomings become the obstacle that PBT applies.Generally improve its performance by the method for blending and modifying, mainly contain glass fibre filling-modified or with other polymer blending modifications, can access better heat-resisting and high intensity.But use glass modification desired content big (about 30%wt) merely, poor surface smoothness has influenced the attractive in appearance and lightweight of goods.The toughness reinforcing enhancing polybutylene terephthalate (CN1537891) of developments such as Qi Rongrong has added nano material and has promoted its performance, but its glass add-on is up to 60 parts, may be unfavorable to product surface, under some occasions, can not reach the effect of exempting from the priming paint spraying, increased treatment process, cost increases; Cross limit full (CN1519591) and adopted polybutylene terephthalate, polyethylene terephthalate (PET), and some non-fine fillers have been added, the result has obtained high glossiness, high smooth degree and has exempted from the optical transmitting set material of priming paint spraying, but because the transesterification reaction between the polyester alloy exists, possible deterioration its over-all properties.
The present invention utilizes PET to have higher thermostability than PBT, better mobile and lower shrinking percentage, and special surface effects and the small-size effect of nano particle, the one-tenth nuclear effect and the control of PBT/PET basal body structure of nano particle are combined effectively, by effective dispersion and the interface structure control of nano particle in the PBT/PET matrix, nanoparticle has obtained the dispersion of height, effectively suppressed the transesterification reaction between polyester alloy, prepared ternary nano composite material, improve the surface smoothness of its thermotolerance and goods greatly, also improved the intensity and the modulus of material simultaneously.
Summary of the invention
The object of the present invention is to provide a kind of thermoplastic polyester alloy nano composite material, by mass percentage, by 50~98% polybutylene terephthalate (PBT), 0~40% polyethylene terephthalate (PET), 0.1~5% carry out auxiliary agents such as surface-treated inorganic nano material, 0~5% oxidation inhibitor and/or lubricant through coupling agent and form.
Another purpose of the present invention is to provide the preparation method of above-mentioned a kind of thermoplastic polyester alloy nano composite material, at first, above-mentioned each component is added homogenizer jointly mix, and rotating speed is 500~7500 rev/mins, mixing time 5~10 minutes; Extrude in twin screw extruder then, temperature range is 210~265 ℃, and the melt blending granulation makes.
Wherein, PBT recommends to use its homopolymer, and intrinsic viscosity [η] is 0.8~1.0 (Ubbelohde viscosimetry), and density is 1.20~1.34g/cm3; The adding of PET is to improve the surface flatness of goods and the basal component of smooth finish, it has the melt temperature higher than PBT, add-on can not obtain the goods of the surface smoothness of high glossiness and excellence very little, add-on too greatly then not only causes the transesterification reaction degree to increase, also deterioration the performance of goods, the gloss appearance degree reduces, and therefore preferred mass percent is 10~30%; The oxidation inhibitor of recommending to use is four [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester (antioxidant 1010, Ciba (Ciba) company product), N, N-is two, and [3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionyl] hydrazine (oxidation inhibitor 1098, Ciba (Ciba) company produces) and/or three (2, the 4-di-tert-butyl-phenyl) phosphorous acid ester (oxidation inhibitor 168, Ciba (Ciba) company produces); Lubricant of the present invention is silicone, silicone oil, Chinese wax oil, whiteruss, Zinic stearas or calcium stearate, or the mixture of being made up of them.Be preferably silicone or calcium stearate, adding the quality percentage composition is 0.1~2%.
Inorganic nano material of the present invention yardstick on the one dimension direction at least is a nano level, the disperse phase yardstick is 10~100nm, can be a kind of or two kinds compound in nanoclay, nano silicon, nano-calcium carbonate, nano titanium oxide, nano zine oxide or the nano-aluminium oxide.Be preferably nano silicon, nano-calcium carbonate and nanoclay.Coupling agent is a kind of in silane coupling agent (KH550, KH560, KH570), titanate coupling agent (JN114, JN198), the aluminate coupling agent (SG-Al 821), and consumption is 1~12% of an inorganic nano material quality.Preferred coupling agent is KH550, JN114, and recommending usage quantity is 3~8% of nano inorganic material.
The surface treatment method of inorganic nano is: coupling agent is dissolved in the dehydrated alcohol ultra-sonic dispersion and obtains coupling agent dispersed liquid after evenly; Inorganic nano material then is scattered in and obtains the inorganic nano material dispersion liquid in the deionized water, described coupling agent dropwise added in the described inorganic nano material dispersion liquid, and after adding in the 2h, under the condition of mechanical stirring and heating, reaction 2~4h; 65~105 ℃ of dryings behind the comminution by gas stream, obtain the nano-powder of handling well.
The thermoplastic polyester alloy nano composite material of the present invention's preparation, nanoparticle has obtained the dispersion of height, dispersion size can reach about 50~100nm, suppressed the transesterification reaction between alloy effectively, significantly improve the thermotolerance of polyester matrix, had surface of good smooth finish, reduced cost, simultaneously also improve its tensile strength and modulus in flexure, can be widely used in automobile and electronic industry component production.
Description of drawings
Fig. 1 is the field emission scan photo (FE-SEM) of the thermoplastic polyester alloy nano composite material of embodiment 1 preparation.
Embodiment
Below by embodiment the present invention is specifically described.Be necessary to be pointed out that at this following examples only are used for that the invention will be further described; can not be interpreted as limiting the scope of the invention; some nonessential improvement and adjustment that the professional and technical personnel in this field content according to the present invention is made still belong to protection scope of the present invention.
Embodiment 1
Behind dry 2h under 120 ℃, ultra-sonic dispersion obtains aqueous dispersions in deionized water with nano silicon (CAB-O-SIL M-5); Taking by weighing and accounting for the nano silicon quality is that 3% KH550 is scattered in the dehydrated alcohol; Scattered coupling agent dropwise adds in the nano silicon aqueous dispersions, after adding in the 2h, and under the condition of mechanical stirring and heating, reaction 3h; 85 ℃ of vacuum-dryings, behind the comminution by gas stream, obtain the nano silicon of handling well.
Polybutylene terephthalate is dry 4h under 120 ℃; polyethylene terephthalate is dry 4h under 145 ℃; afterwards the polybutylene terephthalate of 80 mass parts, the polyethylene terephthalate of 20 mass parts, the nano silicon of handling well of 2 mass parts, the antioxidant 1010 of 0.15 mass parts, the oxidation inhibitor 168 of 0.15 mass parts are directly mixed; add in the twin screw extruder; the adjusting rotating speed is 300~600rmp; melt extrude under 210~265 ℃, granulation obtains target compound.Its FE-SEM figure sees Fig. 1.
Embodiment 2
With nano silicon (CAB-O-SIL M-5, particle diameter 20nm, surface-area 200m 2/ g) at 120 ℃ down behind the dry 2h, ultra-sonic dispersion obtains aqueous dispersions in deionized water; Taking by weighing and accounting for the nano silicon quality is that 3% KH550 is scattered in the dehydrated alcohol; Scattered coupling agent dropwise adds in the nano silicon aqueous dispersions, after adding in the 2h, and under the condition of mechanical stirring and heating, reaction 3h; 85 ℃ of vacuum-dryings, behind the comminution by gas stream, obtain the nano silicon of handling well.
Polybutylene terephthalate is dry 4h under 120 ℃; polyethylene terephthalate is dry 4h under 145 ℃; afterwards the polyethylene terephthalate of 90 mass parts, the nano silicon of handling well of 10 mass parts, the antioxidant 1010 of 0.15 mass parts, the oxidation inhibitor 168 of 0.15 mass parts are directly mixed; add in the twin screw extruder; the adjusting rotating speed is 300~600rmp; melt extrude under 235~275 ℃, granulation obtains master batch.
Then; the master batch of 20 mass parts, the polybutylene terephthalate of 80 mass parts, the antioxidant 1010 of 0.15 mass parts, the oxidation inhibitor 168 of 0.15 mass parts are directly mixed; add in the twin screw extruder; the adjusting rotating speed is 300~600rmp; melt extrude under 210~265 ℃, granulation obtains target compound.
Embodiment 3
The nano-calcium carbonate that with particle diameter is 20~50nm is at 120 ℃ down behind the dry 2h, and ultra-sonic dispersion obtains the nano-calcium carbonate aqueous dispersions in deionized water; Taking by weighing and accounting for the nano-calcium carbonate quality is that 5% coupling agent JN114 is scattered in the dehydrated alcohol; Scattered coupling agent is dropwise added in the nano-calcium carbonate aqueous dispersions, after adding in the 2h, under the condition of mechanical stirring and heating, reaction 3h; 85 ℃ of vacuum-dryings, behind the comminution by gas stream, obtain the nano-calcium carbonate of handling well.
Polybutylene terephthalate is dry 4h under 120 ℃; polyethylene terephthalate is dry 4h under 145 ℃; afterwards the polybutylene terephthalate of 80 mass parts, the polyethylene terephthalate of 20 mass parts, the nano-calcium carbonate of handling well of 3 mass parts, the calcium stearate of 1.2 mass parts, the antioxidant 1010 of 0.15 mass parts, the oxidation inhibitor 168 of 0.15 mass parts are directly mixed; add in the twin screw extruder; the adjusting rotating speed is 300~600rmp; melt extrude under 210~265 ℃, granulation obtains target compound.
Embodiment 4
Behind dry 2h under 120 ℃, ultra-sonic dispersion obtains aqueous dispersions in deionized water with nano imvite NA-MMT (90mmol/100g); Taking by weighing and accounting for the nano imvite quality is that 8% coupling agent KH550 is scattered in the dehydrated alcohol; Scattered coupling agent is dropwise added in the nano imvite aqueous dispersions, after adding in the 2h, under the condition of mechanical stirring and heating, reaction 3h; 85 ℃ of vacuum-dryings, behind the comminution by gas stream, obtain the nano imvite of handling well.
Polybutylene terephthalate is dry 4h under 120 ℃; polyethylene terephthalate is dry 4h under 145 ℃; afterwards the polybutylene terephthalate of 80 mass parts, the polyethylene terephthalate of 20 mass parts, the nano imvite of handling well of 2 mass parts, the antioxidant 1010 of 0.15 mass parts, the oxidation inhibitor 168 of 0.15 mass parts are directly mixed; add in the twin screw extruder; the adjusting rotating speed is 300~600rmp; melt extrude under 210~265 ℃, granulation obtains target compound.
Comparative Examples 1
Polybutylene terephthalate is dry 4h under 120 ℃, polyethylene terephthalate is dry 4h under 145 ℃, afterwards the polybutylene terephthalate of 80 mass parts, the polyethylene terephthalate of 20 mass parts, the antioxidant 1010 of 0.15 mass parts, the oxidation inhibitor 168 of 0.15 mass parts are directly mixed, add in the twin screw extruder, the adjusting rotating speed is 300~600rmp, under 210~265 ℃, melt extrude granulation.
Comparative Examples 2
Behind 120 ℃ of following dry 2h of nano silicon (CAB-O-SIL M-5), ultra-sonic dispersion obtains aqueous dispersions in deionized water; Taking by weighing and accounting for the nano silicon quality is that 3% coupling agent KH550 is scattered in the dehydrated alcohol; Scattered coupling agent is dropwise added in the nano silicon aqueous dispersions, after adding in the 2h, under the condition of mechanical stirring and heating, reaction 3h; 85 ℃ of vacuum-dryings, behind the comminution by gas stream, obtain the nano silicon of handling well.
Polybutylene terephthalate is dry 4h under 120 ℃, afterwards the polybutylene terephthalate of 98 mass parts, the nano silicon of handling well of 2 mass parts, the antioxidant 1010 of 0.15 mass parts, the oxidation inhibitor 168 of 0.15 mass parts are directly mixed, add in the twin screw extruder, the adjusting rotating speed is 300~600rmp, under 210~265 ℃, melt extrude granulation.
By the above-mentioned pellet of finishing, 130 ℃ of dry 4h press dried pellet the standard injection moulding sample preparation in the table 1 then, and test result is listed in the table 1 simultaneously.
Table 1
Figure A200910045458D00091
Found out that by table 1 and Fig. 1 the nano silicon of coupling agent treatment has been realized highly nano level dispersion in the PBT/PET matrix, disperseing yardstick is 50~100nm (see figure 1).Compare with Comparative Examples, form thermoplastic polyester alloy nano composite material by modified manometer silicon dioxide, PBT, PET and oxidation inhibitor, heat-drawn wire significantly improves, be up to 187.3 ℃, tensile strength and modulus in flexure also all are significantly improved, and can be widely used in the manufacturing of automobile and electronic industry component.

Claims (9)

1, a kind of thermoplastic polyester alloy nano composite material, it is characterized in that: represent that with mass percent described matrix material is that raw material is formed by 50~98% polybutylene terephthalate, 0~40% polyethylene terephthalate, 0.1~5% the inorganic nano material of crossing through coupling agent treatment, 0~5% auxiliary agent;
Described auxiliary agent is oxidation inhibitor and/or lubricant, and required ratio is 1:20~10:1;
The quality of described coupling agent is 1~12% of a described inorganic nano material quality.
2, thermoplastic polyester alloy nano composite material according to claim 1 is characterized in that, described polybutylene terephthalate is a homopolymer, and intrinsic viscosity [η] is 0.8~1.0, and density is 1.20~1.34g/cm 3, the quality percentage composition is 60~98%.
3, thermoplastic polyester alloy nano composite material according to claim 1 is characterized in that, the mass percent of described polyethylene terephthalate is 10~30%; The quality of described coupling agent is 3~8% of a described inorganic nano material quality.
4, thermoplastic polyester alloy nano composite material according to claim 1, it is characterized in that, the described inorganic nano material of crossing through the coupling agent treatment yardstick on the one dimension direction at least is a nano level, the yardstick of disperse phase is 10~100nm, and described disperse phase is the compound of a kind of in nanoclay, nano silicon, nano-calcium carbonate, nano titanium oxide, nano zine oxide and the nano-aluminium oxide or two kinds.
5, thermoplastic polyester alloy nano composite material according to claim 1, it is characterized in that, described lubricant is the mixture of one or more compositions in silicone, silicone oil, Chinese wax oil, whiteruss, Zinic stearas and the calcium stearate, and the quality percentage composition is 0.1~2%.
6, thermoplastic polyester alloy nano composite material according to claim 1, it is characterized in that, described oxidation inhibitor is the mixture of one or more compositions in antioxidant 1010, oxidation inhibitor 168, antioxidant 264, oxidation inhibitor 1098 and the triphenyl phosphite, and described oxidation inhibitor quality percentage composition is 0.1~1%.
7, the preparation method of the described thermoplastic polyester alloy nano composite material of claim 1, it is characterized in that, at first be that 40~98% polybutylene terephthalate, 0~40% polyethylene terephthalate, 0.1~5% the inorganic nano material of crossing through coupling agent treatment, 0~5% auxiliary agent add homogenizer jointly and mix with mass percent, rotating speed is 500~7500 rev/mins, mixing time 5~10 minutes; Melt blending granulation in twin screw extruder, temperature range are 210~265 ℃;
Described auxiliary agent is oxidation inhibitor and/or lubricant;
Described inorganic nano material after the coupling agent treatment yardstick on the one dimension direction at least is a nano level, the yardstick of disperse phase is 10~100nm, and described disperse phase is the compound of a kind of in nanoclay, nano silicon, nano-calcium carbonate, nano titanium oxide, nano zine oxide and the nano-aluminium oxide or two kinds.
8, preparation method according to claim 7, it is characterized in that described inorganic nano material is made by following method: will account for described inorganic nano material quality earlier and be 1~12% described coupling agent and be dissolved in and carry out ultra-sonic dispersion in the dehydrated alcohol and obtain coupling agent solution; Inorganic nano material then is dispersed in the dispersion liquid that obtains inorganic nano material in the deionized water; Then described coupling agent solution is dropwise added in the dispersion liquid of described inorganic nano material, after adding in the 2h, under the condition of mechanical stirring and heating, reaction 2~4h; 65~105 ℃ dry down, behind the comminution by gas stream, obtains the nano-powder of handling well;
Described coupling agent is a kind of in silane coupling agent, titanate coupling agent, the aluminate coupling agent.
According to claim 7 or 8 described preparation methods, it is characterized in that 9, described lubricant is the mixture of one or more compositions in silicone, silicone oil, Chinese wax oil, whiteruss, Zinic stearas and the calcium stearate;
Described oxidation inhibitor is the mixture of one or more compositions in antioxidant 1010, oxidation inhibitor 168, antioxidant 264, oxidation inhibitor 1098 and the triphenyl phosphite.
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CN104788933A (en) * 2015-05-08 2015-07-22 郑州大学 Method for preparing polymer/SiO2 nano composite material
CN104804425A (en) * 2015-05-20 2015-07-29 叶芳 Novel polyamide nanocomposite and preparation method thereof
CN105295314A (en) * 2015-10-20 2016-02-03 上海胜南复合材料有限公司 High-performance prime-coat-free PBT/PET alloy material and preparation method
CN106633687A (en) * 2016-10-21 2017-05-10 安徽江淮汽车集团股份有限公司 High-performance anti-abrasion PBT composite material and preparation method thereof
CN110229472A (en) * 2018-03-06 2019-09-13 中国科学院化学研究所 A kind of PBT nanocomposite and preparation method thereof
TWI705106B (en) * 2018-12-25 2020-09-21 南亞塑膠工業股份有限公司 High heat-resistant and high-gloss PBT composite material for vehicle lamp reflector and preparation method thereof
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CN109957223A (en) * 2019-03-28 2019-07-02 中国科学院长春应用化学研究所 A kind of nano combined spinning material of inorganic nano tripoli modified PBT and preparation method thereof

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