CN101480848A - Double-helix squeezing and shaping device of HDPE cable sheath tube - Google Patents
Double-helix squeezing and shaping device of HDPE cable sheath tube Download PDFInfo
- Publication number
- CN101480848A CN101480848A CNA2009100252393A CN200910025239A CN101480848A CN 101480848 A CN101480848 A CN 101480848A CN A2009100252393 A CNA2009100252393 A CN A2009100252393A CN 200910025239 A CN200910025239 A CN 200910025239A CN 101480848 A CN101480848 A CN 101480848A
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- pipe
- hdpe
- supporting
- toothed disc
- gear disk
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Abstract
The invention relates to a double-spiral line extruding and setting device for an HDPE cable protecting pipe which comprises a supporting pipe (12), a gear disk (7) and two locating support frames (10). The supporting pipe (12) is hollowly sleeved outsides an HDPE round pipe (5), a flange (12.1) is arranged on the outer margin of the supporting pipe (12), the gear disk (7) is arranged outside the supporting pipe (12), the two locating support frames (10) are installed at the front and the back of the gear disk (7) and are respectively and uniformly provided with three supporting wheels (11), a groove (11.1) is arranged on the outer margin of each supporting wheel (11), each groove is matched with the flange (12.1), the gear disk (7) is symmetrically provided with two extruding rollers (9) with the outer margins provided with grooves and a roller radial regulating device (8) along the radial direction, the extruding rollers are installed at one end of the roller radial regulating device near the center of the HDPE round pipe (5), and the gear disk is driven by a belt (13) and a small gear (14) arranged on a reducer. The invention fully utilizes self heat of the HDPE round pipe, and saves the energy; double spiral lines on the HDPE round pipe are synchronously formed with a pipe body basically, is not easy to fall off, and have stable quality.
Description
(1) technical field
The present invention relates to the manufacturing installation of the member that a kind of cable-stayed bridge engineering uses, the bifilar helix that particularly relates to the HDPE cable sheath tube that a kind of steel strand stay cable the uses device that is extruded to shape.
(2) background technology
Steel strand stay cable is the lifeline of cable-stayed bridge.Large span stayed-cable bridge is because the suspension cable cable body is longer, and under the synergy of wind and rain, suspension cable can produce vibration, influences Structure Safety for Bridge.Therefore, the suspension cable that large span stayed-cable bridge is used is generally all taken measures on cable body, destroys the wind vibration frequency that causes inhaul cable vibration, with suppression of vibrations.Wind, rain and vibration resistance stay cable commonly used at present has two kinds of structural shapes: embossing drag-line and bifilar helix drag-line.The embossing drag-line is on the cable body surface pit of arranging according to certain rules to be set.The bifilar helix drag-line is the bifilar helix that projection is set on the cable body surface.Steel strand stay cable cable body anti-wind, rain and vibration mode is on the HDPE outer tube bifilar helix to be set.At present the manufacture method of double spiral HDPE pipe commonly used is: make the plastic extrusion die of band spiral type groove, be installed in mould on the extruding machine and mould can be rotated, directly make and be with protruding double spiral HDPE pipe.The shortcoming of this method is: plastic extrusion die length is long, and processed complex, cost are very high.Simultaneously, tubulation production line complex structure, the helix of projection is yielding.
(3) summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, the bifilar helix of the HDPE cable sheath tube of a kind of good product performance, the low cost of manufacture device that is extruded to shape is provided.
The object of the present invention is achieved like this: a kind of bifilar helix of HDPE cable sheath tube device that is extruded to shape, comprise stay pipe, toothed disc and positioning supporting frame, stay pipe is placed in outside the HDPE pipe, the stay pipe outer rim is provided with flange, toothed disc is arranged at outside the stay pipe, described positioning supporting frame has two, each one of front and back, be installed in the both sides, front and back of toothed disc respectively, each evenly installs three support wheels on every positioning supporting frame, be provided with groove in described support wheel outer rim, this groove matches with the flange of stay pipe outer rim setting, is used to support whole stay pipe.Toothed disc upper edge diametric(al) is symmetrically installed with the squeezing roller and the roller radiai adjustment device of two outer marginal zone grooves, described squeezing roller is installed on an end at the close HDPE pipe center of roller radiai adjustment device, and described toothed disc is by the pinion drive on belt and the reductor.
Adopt apparatus of the present invention, after the HDPE pipe is extruded, utilize the heat that himself carries, be made into double spiral HDPE pipe by fashion of extrusion.According to the hauling speed of HDPE pipe, the adjusted in concert squeezing roller can be produced stay-in-grade double-helix HDPE cable sheath tube along the axial rotary speed of HDPE pipe.
Apparatus of the present invention have the following advantages:
1, make full use of HDPE pipe self heat, energy savings, production cost is low.
2, bifilar helix on the HDPE pipe and the moulding of body basic synchronization, difficult drop-off, steady quality.
(4) description of drawings
Fig. 1 produces the process chart of double-helix HDPE cable sheath tube for adopting apparatus of the present invention.
Fig. 2 is the bifilar helix of the present invention apparatus structure schematic diagram that is extruded to shape.
Fig. 3 is that the A of Fig. 2 is to view.
Among the figure: barrel 1, hopper 2, bringing-up section 3, plastic extruder 4, HDPE pipe 5, internal mold 6, toothed disc 7, roller radiai adjustment device 8, squeezing roller 9, positioning supporting frame 10, support wheel 11, stay pipe 12, belt 13, pinion 14, hauling machine 16, groove 11.1, flange 12.1.
(5) specific embodiment
The production method of the double-helix HDPE cable sheath tube that the present invention relates to, it is the head outside at plastic extruder, the one bifilar helix device that is extruded to shape is installed, utilize the surplus temperature of HDPE pipe self, rely on described bifilar helix to be extruded to shape on the device and can push the HDPE pipe synchronously around the rotation of HDPE tubular axis line and the band groove that can rotate freely along self axis and two squeezing rollers of symmetric arrangement, make and form two spiral curves on the HDPE pipe outer surface synchronously, be provided with vacuum pipe on the described squeezing roller in addition, by in squeezing roller, vacuumizing, make described spiral curve cooling and shaping, be made into double spiral HDPE pipe.
Referring to Fig. 2~3, the bifilar helix of the present invention device that is extruded to shape, comprise stay pipe 12, toothed disc 7 and positioning supporting frame 10, described stay pipe 12 is placed in outside the HDPE pipe 5, stay pipe 12 outer rims are provided with flange 12.1, toothed disc 7 is arranged at outside the stay pipe 12, described positioning supporting frame 10 has two, each one of front and back, be installed in the both sides, front and back of toothed disc 7 respectively, each evenly installs three support wheels 11 on every positioning supporting frame 10, and support wheel 11 outer rims are provided with groove 11.1, this groove 11.1 matches with the flange 12.1 of stay pipe 12 outer rim settings, is used to support whole stay pipe 12.Toothed disc 7 upper edge diametric(al)s are symmetrically installed with the squeezing roller 9 and the roller radiai adjustment device 8 of two outer marginal zone grooves, described squeezing roller 9 is installed on an end at close HDPE pipe 5 centers of roller radiai adjustment device 8, and toothed disc 7 is by pinion 14 transmissions on belt 13 and the reductor.This groove 11.1 matches with the flange 12.1 of stay pipe 12 outer rim settings.
Referring to Fig. 1, the specific embodiment that adopts apparatus of the present invention to produce double-helix HDPE cable sheath tube is:
1) bringing-up section 3 that enters the plastics extruding machine by plastics extrusion machine material barrel 1 through hopper 2 of the HDPE plastic pellet after will drying, after being heated the predetermined temperature fusion, pass through the cavity of the interior external mold formation of plastic extruder 4 continuously, extrusion molding HDPE pipe 5, the internal mold of described plastic extruder stretches out head 300~500mm, internal mold is a tubulose, is distributed with aperture on its tube wall, but blowing air.
2) the HDPE pipe 5 of extrusion molding is by hauling machine 16 tractions, and internal mold 6 straight lines that stretch out head along plastic extruder move ahead, and feeds hot-air in the internal mold, makes the inwall typing of HDPE pipe.
3) the straight-line forward while of HDPE pipe, regulate roller radiai adjustment device 8, two squeezing rollers that bifilar helix is extruded to shape on the device compress HDPE pipe outer rim, start reductor, pinion 14 driven gear dishes 7 rotate, squeezing roller 9 rotates along the circumferencial direction of HDPE pipe 5, is rotated along himself axis simultaneously.At this moment, the process that moves ahead at HDPE pipe straight line relies on the be extruded to shape thrust of device squeezing roller of the support force of plastic extruder internal mold and bifilar helix, utilizes the surplus temperature of HDPE pipe, squeezes out two helixes synchronously at the outer surface of HDPE pipe; And two squeezing rollers are vacuumized, make the helix cooling and shaping that squeezes out.
4) utilize hauling machine, the HDPE pipe is drawn continuously enter bosh 15, make HDPE pipe cooling and shaping, be made into double spiral HDPE pipe.
Claims (1)
1, a kind of bifilar helix of HDPE cable sheath tube device that is extruded to shape, it is characterized in that described device comprises stay pipe (12), toothed disc (7) and positioning supporting frame (10), stay pipe (12) is placed in outside the HDPE pipe (5), stay pipe (12) outer rim is provided with flange (12.1), toothed disc (7) is arranged at outside the stay pipe (12), described positioning supporting frame (10) has two, each one of front and back, be installed in the both sides, front and back of toothed disc (7) respectively, every positioning supporting frame (10) is gone up each three support wheels (11) evenly is installed, be provided with groove (11.1) in described support wheel (11) outer rim, this groove (11.1) matches with the flange (12.1) that stay pipe (12) outer rim is provided with, toothed disc (7) upper edge diametric(al) is symmetrically installed with the squeezing roller (9) and the roller radiai adjustment device (8) of two outer marginal zone grooves, described squeezing roller (9) is installed on an end at close HDPE pipe (5) center of roller radiai adjustment device (8), and described toothed disc (7) is by pinion (14) transmission on belt (13) and the reductor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2009100252393A CN101480848A (en) | 2009-02-26 | 2009-02-26 | Double-helix squeezing and shaping device of HDPE cable sheath tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2009100252393A CN101480848A (en) | 2009-02-26 | 2009-02-26 | Double-helix squeezing and shaping device of HDPE cable sheath tube |
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CN101480848A true CN101480848A (en) | 2009-07-15 |
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CNA2009100252393A Pending CN101480848A (en) | 2009-02-26 | 2009-02-26 | Double-helix squeezing and shaping device of HDPE cable sheath tube |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109228292A (en) * | 2018-09-25 | 2019-01-18 | 浙江伟星新型建材股份有限公司 | A kind of air-conditioning heat insulation pipe Knurling device |
CN109295860A (en) * | 2018-10-26 | 2019-02-01 | 中国十七冶集团有限公司 | A kind of support device of cable-stayed bridge cable construction |
-
2009
- 2009-02-26 CN CNA2009100252393A patent/CN101480848A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109228292A (en) * | 2018-09-25 | 2019-01-18 | 浙江伟星新型建材股份有限公司 | A kind of air-conditioning heat insulation pipe Knurling device |
CN109228292B (en) * | 2018-09-25 | 2024-04-30 | 临海伟星新型建材有限公司 | Knurling device for air conditioner heat preservation pipe |
CN109295860A (en) * | 2018-10-26 | 2019-02-01 | 中国十七冶集团有限公司 | A kind of support device of cable-stayed bridge cable construction |
CN109295860B (en) * | 2018-10-26 | 2020-06-05 | 中国十七冶集团有限公司 | Support arrangement for construction of cable-stay bridge cable |
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Open date: 20090715 |