CN101476265A - Zeolite corrugated cardboard, and manufacturing method and apparatus thereof - Google Patents

Zeolite corrugated cardboard, and manufacturing method and apparatus thereof Download PDF

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Publication number
CN101476265A
CN101476265A CNA200810205321XA CN200810205321A CN101476265A CN 101476265 A CN101476265 A CN 101476265A CN A200810205321X A CNA200810205321X A CN A200810205321XA CN 200810205321 A CN200810205321 A CN 200810205321A CN 101476265 A CN101476265 A CN 101476265A
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China
Prior art keywords
gummed
preheating
corrugated board
fluting medium
adhesive
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CNA200810205321XA
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CN101476265B (en
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汪瑞民
陈政宏
蔡依倩
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EMAMA EDUCATIONAL CONSULTING (SHANGHAI) Co Ltd
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EMAMA EDUCATIONAL CONSULTING (SHANGHAI) Co Ltd
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Abstract

The invention provides a zeolite corrugated paper board, manufacturing method and equipment thereof. The zeolite corrugated paper board provided in the invention comprises a sandwich structure which contains zeolite powder in the amount adjustable according to the specifications, achieves high strength, high moisture resistance and low cubical content.

Description

A kind of Zeolite corrugated cardboard and manufacture method thereof and equipment
Technical field
The present invention relates to a kind of Zeolite corrugated cardboard and manufacture method thereof and equipment, specifically, is to have high strength, high moisture resistance, Zeolite corrugated cardboard and manufacture method and equipment that the volume of timber is little about a kind of.
Background technology
Because corrugated board has good resistance to pressure and resiliency, therefore be widely used on the packing of various industrial products and civilian commodity.Comparatively common corrugated board comprises triple wall board 10 and five-layers corrugated fiberboard 40 at present, wherein:
The structure of triple wall board 10 as shown in Figure 1, paper 12, fluting medium 16 and facial tissue 18 in comprising, lining paper 12 and facial tissue 18 are bonding by adhesive 14 and fluting medium 16 respectively, wherein adhesive 14 is mainly made by starch.
Make triple wall board 10 equipment structure as shown in Figure 2, wherein the structure of single-sided corrugator 24 is as shown in Figure 3.Shown in Fig. 2 and 3, first li paper paper frame 20, the first fluting medium paper frame 28 and the first facial tissue paper frame 32 are respectively in order to paper 12 in placing, fluting medium 16 and facial tissue 18, in on the paper paper frame 20 in paper 12 after first li paper preheater 22 preheating, send single-sided corrugator 24 to, fluting medium 16 on the fluting medium paper frame 28 is after 26 preheatings of the first fluting medium preheater, send single-sided corrugator 24 to, fluting medium 16 is pressed stupefied by upper corrugated roller 2412 and lower corrugated roller 2408 behind first preheat roll 2414, then glue spreader 2410 is coated in adhesive 14 on the fluting medium 16, simultaneously, in paper 12 through lower corrugated roller 2408 and pressure roll 2406 behind second preheat roll 2402 and the 3rd preheat roll 2404 fluting medium 16 after itself and the gluing is bonded into single face corrugated board 30, facial tissue 18 on single face corrugated board 30 and the facial tissue paper frame 32 is sent glue spreader 36 to after first triple preheater 34 preheatings, glue spreader 36 is sent single face corrugated board 30 and facial tissue 18 to two-sided machine 38 after coated with adhesive 14 on the single face corrugated board 30, two-sided machine 38 with facial tissue 18 and single face corrugated board 30 pressings after, through the heating and cooling operation, form triple wall board 10.
The structure of five-layers corrugated fiberboard 40 as shown in Figure 4, wherein fluting medium 46 is between lining paper 42 and insides (medium liner) 48, bonding with the adhesive 44 that starch is made with lining paper 42 and insides 48, fluting medium 50 is between insides 48 and facial tissue 52, and is bonding with insides 48 and facial tissue 52 with adhesive 44.
The structure of the equipment of manufacturing five-layers corrugated fiberboard 40 as shown in Figure 5, wherein, paper 42 is sent second single-sided corrugator 64 on second li paper paper frame 60 after second li paper preheater 62 preheating, fluting medium 46 on the second fluting medium paper frame 68 is sent second single-sided corrugator 64 to after 66 preheatings of the second fluting medium preheater, in second single-sided corrugator 64, fluting medium 46 behind preheat roll again through up and down the corrugation roll-in is stupefied, then glue spreader is coated in adhesive 44 on the fluting medium 46, and paper 42 is bonded into single face corrugated board 70 at lower corrugated roller behind preheat roll and pressure roll with itself and fluting medium 46 in the while; Insides 48 on the insides paper frame 72 is sent the 3rd single-sided corrugator 76 to after 74 preheatings of insides preheater, fluting medium 50 on the 3rd fluting medium paper frame 80 is sent the 3rd single-sided corrugator 76 to after 78 preheatings of the 3rd fluting medium preheater, in the 3rd single-sided corrugator 76, fluting medium 50 behind preheat roll again through up and down the corrugation roll-in is stupefied, then glue spreader is coated in adhesive 44 on the fluting medium 50, and insides 48 lower corrugated roller and pressure roll behind preheat roll is bonded into single face corrugated board 82 with itself and fluting medium 50 simultaneously; Facial tissue 52 on the second facial tissue paper frame 84 and single face corrugated board 70 and 82 are sent double-deck glue spreader 88 to after second triple preheater 86 preheatings, double-deck glue spreader 88 is in order to single face corrugated board 70 and 82 coated with adhesive 44, the single face corrugated board 70 and 82 of two-sided machine 90 after with facial tissue 52 and gluing is prepared into five-layers corrugated fiberboard 40 after pressing, heating and cooling down operation step.
Though corrugated board has good resistance to pressure and resiliency, because corrugated board is by paper and mainly is that the adhesive of starch is constituted, therefore, when ambient humidity was high, corrugated board moisture-sensitive and cause weakening of its intensity had limited the application of corrugated board.Simultaneously, when corrugated board was used for holding fruits, because fruit can give out ethene when ripe, and the ethene fruit that can accelerate the ripening caused fruit to rot in transporting the way, causes the loss of manufacturer.And present corrugated case, especially five-layers corrugated fiberboard are huge because of its volume of timber, the upwards of movement that restriction is transported at every turn, and in human cost and surging age of the cost of transportation, the cost that causes the terminal user stand to carry each carton increases.Therefore have high strength, high moisture resistance, corrugated board demand that the volume of timber is little is suggested in different ranges of application.
Zeolite is a kind of porous material that has, its Main Ingredients and Appearance is silica, aluminium oxide, water, potassium oxide, calcium oxide etc., has porous structure so can absorb materials such as aqueous vapor, ethene because of it, but and its Stability Analysis of Structures acid and alkali-resistance, so add in original three layers of adhesive with five-layers corrugated fiberboard that zeolite powder can improve the intensity, moisture resistance of corrugated board and to the adsorptivity of materials such as ethene.Press stupefied peak and facial tissue, insides, the lining paper contact point of the fluting medium after stupefied to scribble adhesive but in original three layers or five-layers corrugated fiberboard, only have, so its amount of zeolite that can contain is not high, at needs more in the application of high strength, higher moisture resistance, the more gases of absorption, still not enough, and because of it has original three layers or the structure of five-layers corrugated fiberboard, volume of timber size there is no improvement.
Summary of the invention
Purpose of the present invention is to provide a kind of Zeolite corrugated cardboard, and it has high strength, high moisture resistance, characteristic that the volume of timber is little, and can replace existing five-layers corrugated fiberboard, reduces the volume of timber of corrugated board.
A further object of the invention is to provide a kind of method of making corrugated board.
Another object of the present invention is to provide a kind of equipment of making corrugated board.
Zeolite corrugated cardboard provided by the invention is 3 kinds of four-layer corrugated paper boards, is respectively: lining heart gummed corrugated board, center of area gummed corrugated board and corrugation gummed corrugated board.
Heart gummed corrugated board comprises in provided by the invention: the fluting medium after lining paper, insides, facial tissue and pressure are stupefied, and lining paper and insides are bonding, and fluting medium is bonded between insides and the facial tissue.
The method of heart gummed corrugated board may further comprise the steps in the manufacturing provided by the invention: A) make the adhesive that is mixed with zeolite powder; B) with adhesive bonding in paper and insides, thereby insides in the preparation gummed; C) insides and fluting medium in the gummed are carried out preheating; D) press stupefied to the fluting medium after the preheating; E) will press in fluting medium after stupefied and the gummed after the preheating insides bonding, thus heart gummed single face corrugated board in the preparation; F) lining heart gummed single face corrugated board and facial tissue are carried out preheating; And G) heart gummed single face corrugated board in after the preheating is carried out gluing, again with preheating after facial tissue carry out bonding, heating and cooling operation, thereby heart gummed corrugated board in the preparation.
The equipment of heart gummed corrugated board comprises in the manufacturing provided by the invention: first preheater is used for lining paper is carried out preheating; Second preheater is used for insides is carried out preheating; The 4th single-sided corrugator is used for paper and insides in after the bonding preheating of adhesive, thus insides in the preparation gummed, and the 4th single-sided corrugator is not pressed stupefied to paper in this or insides; The 3rd preheater is used for insides in the gummed is carried out preheating; The 4th preheater is used for fluting medium is carried out preheating; The 5th single-sided corrugator, be used for the fluting medium after the preheating is pressed stupefied, and with insides in the gummed of adhesive after with press the fluting medium after stupefied bonding with preheating, thus heart gummed single face corrugated board in the preparation; The 5th preheater is used for lining heart gummed single face corrugated board and facial tissue are carried out preheating; Second glue spreader is used for heart gummed single face corrugated board coated with adhesive in after the preheating; And the 3rd two-sided machine is used for the facial tissue after heart gummed single face corrugated board and the preheating in the coated with adhesive is carried out pressing, heating and cooling operation, thus heart gummed corrugated board in the preparation.
The equipment of heart gummed corrugated board comprises in the manufacturing provided by the invention: the 3rd glue spreader is used for lining paper coated with adhesive; Second pressure roll and the 6th preheater, be used for bonding coated with adhesive in paper and insides, thereby insides in the preparation gummed; The 7th preheater is used for fluting medium is carried out preheating; The 6th single-sided corrugator, be used for the fluting medium after the preheating is pressed stupefied, and insides and press the fluting medium after stupefied bonding in will glue together with adhesive, thus the heart glues together single face corrugated board in the preparation; The 8th preheater is used for lining heart gummed single face corrugated board and facial tissue are carried out preheating; The 4th glue spreader is used for heart gummed single face corrugated board coated with adhesive in after the preheating; And the 4th two-sided machine is used for the facial tissue after heart gummed single face corrugated board and the preheating in the coated with adhesive is carried out pressing, heating and cooling operation, thus heart gummed corrugated board in the preparation.
The equipment of heart gummed corrugated board comprises in the manufacturing provided by the invention: the 5th glue spreader is used for coated with adhesive on the paper of lining; The first pressing machine, be used for after the pressing coated with adhesive in paper and insides, thereby insides in the preparation gummed; The 9th preheater is used for insides in the gummed is carried out preheating; The tenth preheater is used for fluting medium is carried out preheating; The 7th single-sided corrugator, be used for the fluting medium after the preheating is pressed stupefied, and with insides in the gummed of adhesive after with press the fluting medium after stupefied bonding with preheating, thus heart gummed single face corrugated board in the preparation; The 11 preheater is used for lining heart gummed single face corrugated board and facial tissue are carried out preheating; The 6th glue spreader is used for heart gummed single face corrugated board coated with adhesive in after the preheating; And the 5th two-sided machine is used for the facial tissue after heart gummed single face corrugated board and the preheating in the coated with adhesive is carried out pressing, heating and cooling operation, thus heart gummed corrugated board in the preparation.
The center of area provided by the invention gummed corrugated board comprises: the fluting medium after lining paper, insides, facial tissue and pressure are stupefied, wherein insides and facial tissue are bonding, press fluting medium after stupefied be bonded between paper and the insides.
The method of manufacturing center of area gummed corrugated board provided by the invention comprises: A) make the adhesive that is mixed with zeolite powder; B) lining paper and fluting medium are carried out preheating; C) press stupefied to the fluting medium after the preheating; D) after the bonding preheating in paper and press fluting medium after stupefied, thereby the preparation single face corrugated board; E) bonding insides and facial tissue, thereby preparation cemented surface insides; F) single face corrugated board and cemented surface insides are carried out preheating; And G) single face corrugated board after the preheating and the cemented surface insides after the preheating are carried out bonding, heating and cooling operation, thus preparation center of area gummed corrugated board.
A kind of equipment of making center of area gummed corrugated board provided by the invention comprises: the 12 preheater is used for lining paper is carried out preheating; The 13 preheater is used for fluting medium is carried out preheating; The 8th single-sided corrugator, be used for to the fluting medium after the preheating press stupefied after, with paper in after the bonding preheating of adhesive with press fluting medium after stupefied, thus the preparation single face corrugated board; The 14 preheater is used for insides is carried out preheating; The 15 preheater is used for facial tissue is carried out preheating; The 9th single-sided corrugator, be used for insides and the facial tissue of adhesive after preheating bonding, thereby preparation cemented surface insides, the 9th single-sided corrugator is not pressed stupefied to insides or facial tissue; The 16 preheater is used for single face corrugated board and cemented surface insides are carried out preheating; The 7th glue spreader is used for the single face corrugated board coated with adhesive after the preheating; And the 6th two-sided machine is used for the single face corrugated board of coated with adhesive and the cemented surface insides after the preheating are carried out pressing, heating and cooling operation, thus preparation center of area gummed corrugated board.
A kind of equipment of making center of area gummed corrugated board provided by the invention comprises: the 17 preheater is used for lining paper is carried out preheating; The 18 preheater is used for fluting medium is carried out preheating; The tenth single-sided corrugator, be used for to the fluting medium after the preheating press stupefied after, with paper in after the bonding preheating of adhesive with press fluting medium after stupefied, thus the preparation single face corrugated board; The 8th glue spreader is used for coated with adhesive on insides; The 3rd pressure roll and the 19 preheater, be used for the insides after facial tissue and the coated with adhesive bonding, thereby preparation cemented surface insides; The 20 preheater is used for single face corrugated board and cemented surface insides are carried out preheating; The 9th glue spreader is used for the single face corrugated board coated with adhesive after the preheating; And the 7th two-sided machine is used for the single face corrugated board of coated with adhesive and the cemented surface insides after the preheating are carried out pressing, heating and cooling operation, thus preparation center of area gummed corrugated board.
A kind of equipment of making center of area gummed corrugated board provided by the invention comprises: the 21 preheater is used for lining paper is carried out preheating; The 22 preheater is used for fluting medium is carried out preheating; The 11 single-sided corrugator, be used for to the fluting medium after the preheating press stupefied after, with paper in after the bonding preheating of adhesive with press fluting medium after stupefied, thus the preparation single face corrugated board; The tenth glue spreader is used for the insides coated with adhesive; The second pressing machine is used for insides after the coated with adhesive and facial tissue pressing, thus preparation cemented surface insides; The 23 preheater is used for single face corrugated board and cemented surface insides are carried out preheating; The 11 glue spreader is used for the single face corrugated board coated with adhesive after the preheating; And the 8th two-sided machine is used for the single face corrugated board of coated with adhesive and the cemented surface insides after the preheating are carried out pressing, heating and cooling operation, thus preparation center of area gummed corrugated board.
Provided by the invention pair of corrugation gummed corrugated board comprises: first fluting medium, second fluting medium, lining paper and facial tissue, wherein, the bonding back of first fluting medium and second fluting medium is pressed stupefied, and the lining paper and first fluting medium are bonding, and the facial tissue and second fluting medium are bonding.
The method of manufacturing corrugation gummed corrugated board provided by the invention comprises: A) make the adhesive that is mixed with zeolite powder, B) with bonding first fluting medium of adhesive and second fluting medium, thereby preparation gummed fluting medium, C) gummed fluting medium and lining paper are carried out preheating, D) press the gummed fluting medium after the preheating stupefied, E) will press after gummed fluting medium after stupefied and the preheating in paper bonding, thereby preparation corrugation gummed single face corrugated board, F) corrugation gummed single face corrugated board and facial tissue are carried out preheating, and G) carry out bonding to the facial tissue after gummed single face corrugated board of the corrugation after the preheating and the preheating, heating and cooling operation, thereby preparation corrugation gummed corrugated board.
A kind of equipment of making corrugation gummed corrugated board provided by the invention comprises: the 24 preheater is used for first fluting medium is carried out preheating; The 25 preheater is used for second fluting medium is carried out preheating; The 12 single-sided corrugator is used for being bonded into the gummed fluting medium with first fluting medium and second fluting medium of adhesive after with preheating, and the 12 single-sided corrugator is not pressed stupefied to first or second fluting medium; The 26 preheater is used for the gummed fluting medium is carried out preheating; The 27 preheater is used for lining paper is carried out preheating; The 13 single-sided corrugator, be used for pressing the gummed fluting medium after the heat stupefied and gluing after, with after the preheating in paper bonding, thereby preparation corrugation gummed single face corrugated board; The 28 preheater is used for corrugation gummed single face corrugated board and facial tissue are carried out preheating; The 12 glue spreader is used for the gummed of the corrugation after preheating single face corrugated board coated with adhesive; And the 9th two-sided machine is used for the corrugation gummed single face corrugated board and the facial tissue after the preheating of coated with adhesive are carried out pressing, heating and cooling operation, thus preparation corrugation gummed corrugated board.
A kind of equipment of making corrugation gummed corrugated board provided by the invention comprises: the 13 glue spreader is used for the second fluting medium coated with adhesive; The 4th pressure roll and the 29 preheater, be used for second fluting medium after the coated with adhesive and first corrugated paper bonding, thereby preparation gummed fluting medium; The 30 preheater is used for lining paper is carried out preheating; The 14 single-sided corrugator, be used for pressing the gummed fluting medium stupefied and gluing after, with after the preheating in paper bonding, thereby preparation corrugation gummed single face corrugated board; The 31 preheater is used for corrugation gummed single face corrugated board and facial tissue are carried out preheating; The 14 glue spreader is used for the gummed of the corrugation after preheating single face corrugated board coated with adhesive; And the tenth two-sided machine is used for the corrugation gummed single face corrugated board of coated with adhesive and the facial tissue after the preheating are carried out pressing, heating and cooling down operation, thus preparation corrugation gummed corrugated board.
A kind of equipment of making corrugation gummed corrugated board provided by the invention comprises: the 15 glue spreader is used for the second fluting medium coated with adhesive; The 3rd pressing machine is used for second fluting medium and the first fluting medium pressing with coated with adhesive, thus preparation gummed fluting medium; The 32 preheater is used for the gummed fluting medium is carried out preheating; The 33 preheater is used for lining paper is carried out preheating; The 15 single-sided corrugator, be used for pressing the gummed fluting medium after the preheating stupefied and gluing after, with after the preheating in paper bonding, thereby preparation corrugation gummed single face corrugated board; The 34 preheater is used for corrugation gummed single face corrugated board and facial tissue are carried out preheating; The 16 glue spreader is used for the gummed of the corrugation after preheating single face corrugated board coated with adhesive; And the 11 two-sided machine is used for the corrugation gummed single face corrugated board and the facial tissue after this preheating of coated with adhesive are carried out pressing, heating and cooling operation, thus preparation corrugation gummed corrugated board.
Use Zeolite corrugated cardboard provided by the invention, promoted the moisture resistance of corrugated board and the ability of adsorbed gas; Also can make the intensity of watt distracted paper that increase is significantly arranged, reach the intensity identical, but reduce its volume of timber with five-layers corrugated fiberboard.
Description of drawings
Fig. 1 has shown the structural representation of triple wall board.
Fig. 2 has shown the schematic diagram of the equipment of triple wall board in the shop drawings 1.
Fig. 3 has shown the enlarged drawing of single-sided corrugator among Fig. 2.
Fig. 4 has shown the structural representation of five-layers corrugated fiberboard.
Fig. 5 has shown the schematic diagram of the equipment of five-layers corrugated fiberboard in the shop drawings 4.
Fig. 6 shown of the present invention in the structure of heart gummed corrugated board.
The manufacturing process of heart gummed corrugated board in Fig. 7 has shown in the shop drawings 6.
First embodiment of the equipment of heart gummed corrugated board in Fig. 8 has shown in the shop drawings 6.
Second embodiment of the equipment of heart gummed corrugated board in Fig. 9 has shown in the shop drawings 6.
The 3rd embodiment of the equipment of heart gummed corrugated board in Figure 10 has shown in the shop drawings 6.
Figure 11 has shown the structural representation of center of area gummed corrugated board of the present invention.
Figure 12 has shown the manufacturing process of making center of area gummed corrugated board among Figure 11.
Figure 13 has shown first embodiment that makes the equipment of center of area gummed corrugated board among Figure 11.
Figure 14 has shown second embodiment that makes the equipment of center of area gummed corrugated board among Figure 11.
Figure 15 has shown the 3rd embodiment that makes the equipment of center of area gummed corrugated board among Figure 11.
Figure 16 has shown the structural representation of corrugation gummed corrugated board of the present invention.
Figure 17 has shown the manufacturing process of making corrugation gummed corrugated board among Figure 16.
Figure 18 has shown first embodiment that makes the equipment of corrugation gummed corrugated board among Figure 16.
Figure 19 has shown second embodiment that makes the equipment of corrugation gummed corrugated board among Figure 16.
Figure 20 has shown the 3rd embodiment that makes the equipment of corrugation gummed corrugated board among Figure 16.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described.Should be understood that following examples only are used to the present invention is described but not are used to limit scope of the present invention.
The present invention proposes the structure of four-layer corrugated paper board, make the area of its adhesive bigger and not exposed, and in its adhesive, add zeolite powder, thereby reach more high strength, the effect of higher moisture resistance and high adsorption, and the volume of timber and the order three first layers watt suitable four-layer corrugated paper board of distracted paper, except effect with moisture resistance and adsorptivity, more can replace the big five-layers corrugated fiberboard of the volume of timber, and existing three layers or five-layers corrugated fiberboard production line have further been proposed to utilize, be transformed into equipment and the manufacture method that to make four-layer corrugated paper board of the present invention, heart gummed corrugated board in four-layer corrugated paper board provided by the invention is respectively, center of area gummed corrugated board and corrugation gummed corrugated board, the structure of above-mentioned 3 kinds of cardboards, manufacture method and manufacturing equipment are as follows respectively:
The structure of heart gummed corrugated board 100 as shown in Figure 6 in of the present invention, paper 102, insides 106, fluting medium 108 and facial tissue 110 in comprising, paper 102 is bonding with adhesive 104 with insides 106 wherein, and fluting medium 108 is bonded between insides 106 and the facial tissue 110 with adhesive 104.
The manufacturing process of heart gummed corrugated board 100 is at first made the adhesive 104 that is mixed with zeolite powder as shown in Figure 7 in the shop drawings 6, then, shown in step S500, with adhesive 104 bonding in paper 102 and insides 106 produce insides 122 in the gummed; Shown in step S502 and S504, insides 122 in the gummed is carried out preheating with fluting medium 108; Shown in step S506, press stupefied to the fluting medium after the preheating 108; Shown in step S508, with insides in the gummed after fluting medium 108 and the preheating of pressing after stupefied with heart gummed single face corrugated board 132 in the adhesive 104 bonding generations; Shown in step S510 and S512, lining heart gummed single face corrugated board 132 and facial tissue 110 are carried out preheating; And, as step S514, S516 and S518 after to preheating in facial tissue 110 after heart gummed single face corrugated board 132 and this preheating carry out bonding, heating and and cooling down operation, with heart gummed corrugated board 100 in the preparation.
Fig. 8 shows first embodiment of the equipment of heart gummed corrugated board 100 in the manufacturing, insides 106 in wherein on the paper paper frame 112 on paper 102 and the insides paper frame 120 is sent the 4th single-sided corrugator 116 to respectively after first preheater 114 and 118 preheatings of second preheater, adjusting gap between the last lower corrugated roller of the 4th single-sided corrugator 116, that it is not pressed is stupefied; In the 4th single-sided corrugator 116, insides 106 behind preheat roll and last lower corrugated roller by glue spreader coated with adhesive 104, simultaneously in paper 102 behind preheat roll, insides 122 in lower corrugated roller and pressure roll glue together the bonding generation of insides after itself and the gluing; Insides 122 is sent the 5th single-sided corrugator 126 to respectively in fluting medium 108 on the fluting medium paper frame 130 and the gummed after the 4th preheater 128 and 124 preheatings of the 3rd preheater, in the 5th single-sided corrugator 126, fluting medium 108 through behind the preheat roll again after corrugation roll-in up and down is stupefied, coated with adhesive on the fluting medium 108 of glue spreader after pressure is stupefied, simultaneously in the gummed insides 122 through behind the preheat rolls, lower corrugated roller and pressure roll with its with fluting medium 108 bonding generations in the heart glue together single face corrugated board 132; Facial tissue 110 on the facial tissue paper frame 134 and lining heart gummed single face corrugated board 132 are sent second glue spreader 138 to after 136 preheatings of the 5th preheater, second glue spreader 138 is after gluing together single face corrugated board 132 coated with adhesive 104 with the lining heart, lining heart gummed single face corrugated board 132 and facial tissue 110 are delivered to the 3rd two-sided machine 140 carry out pressing, heating and cooling operation, thus heart gummed corrugated board 100 in the preparation.This embodiment can utilize the existing equipment of making five-layers corrugated fiberboard to realize, need not to increase other machines.
Fig. 9 shows second embodiment of the equipment of heart gummed corrugated board 100 in the manufacturing, wherein, the 3rd glue spreader 146 is with paper 102 coated with adhesive 104 on the lining paper paper frame 142, insides 106 on the 6th preheater 152 preheating insides paper framves 148, and be bonded in the gummed insides 122 with insides 106 after paper in second pressure roll, the 150 pressing coated with adhesive 104 102 and the preheating and send the 6th single-sided corrugator 156 to, fluting medium 108 on the fluting medium paper frame 160 is also being sent the 6th single-sided corrugator 156 to after 158 preheatings of the 7th preheater, in the 6th single-sided corrugator 156, fluting medium 108 behind preheat roll again through up and down the corrugation roll-in is stupefied, then glue spreader is again to fluting medium 108 coated with adhesive, simultaneously in the gummed insides 122 behind preheat roll, lower corrugated roller and pressure roll with its with gluing after fluting medium 108 bonding generations in the heart glue together single face corrugated board 132; Facial tissue 110 on the facial tissue paper frame 164 and lining heart gummed single face corrugated board 132 are sent the 4th glue spreader 168 to after 166 preheatings of the 8th preheater, the 4th glue spreader 168 is after gluing together single face corrugated board 132 coated with adhesive 104 with the lining heart, lining heart gummed single face corrugated board 132 and facial tissue 110 are delivered to the 4th two-sided machine 170 carry out pressing, heating and cooling operation, thus heart gummed corrugated board 100 in the preparation.This embodiment can utilize the equipment of three layers of existing manufacturings or five-layers corrugated fiberboard, as long as increase the 3rd glue spreader 146, the second pressure rolls 150 and the 6th preheater 152 again.
Figure 10 shows the 3rd embodiment of the equipment of heart gummed corrugated board 100 in the manufacturing, paper 102 is sent the first pressing machine 182 in wherein on the paper paper frame 172 after the 5th glue spreader 176 coated with adhesive 104, insides 106 on the insides paper frame 178 is sent the first pressing machine 182 to, the first pressing machine 182 produces insides 122 in the gummed with paper 102 pressings in insides and the gluing, insides 122 enters the 7th single-sided corrugator 188 in the gummed after 186 preheatings of the 9th preheater, fluting medium 108 on the fluting medium paper frame 192 enters the 7th single-sided corrugator 188 after 190 preheatings of the tenth preheater, in the 7th single-sided corrugator 188, fluting medium 108 behind preheat roll by up and down the corrugation roll-in is stupefied, then again by glue spreader to pressing fluting medium 108 coated with adhesive 104 after stupefied, insides 122 is behind the process preheat roll in the gummed, lower corrugated roller and pressure roll are with heart single face corrugated board 132 in the 108 bonding generations gummeds of the fluting medium after itself and the gluing, heart single face corrugated board 132 enters the 6th glue spreader 200 in facial tissue 110 on the facial tissue paper frame 196 and the gummed after 198 preheatings of the 11 preheater, after heart single face corrugated board 132 coated with adhesive 104 heart single face corrugated board 132 in facial tissue 110 and the gummed is delivered to the 5th two-sided machine 202 in 200 pairs of gummeds of the 6th glue spreader, heart single face corrugated board 132 carries out pressing in the 5th two-sided machine 202 facial tissue 110 and the gummed, the heating and cooling operation, the back produces heart corrugated board 100 in the gummed.This embodiment can utilize the equipment of three layers of manufacturings or five-layers corrugated fiberboard to realize, needs only paper paper frame 172, the 5th glue spreader 176, insides paper frame 178 and the first pressing machine 182 in the increase again.
Figure 11 shows the structure of the center of area of the present invention gummed corrugated board 210, and wherein facial tissue 220 is bonding with adhesive 214 with insides 218, press fluting medium 216 after stupefied be bonded in adhesive 214 between paper 212 and the insides 218.
Figure 12 shows the manufacturing process of making center of area gummed corrugated board 210 among Figure 11, at first makes the adhesive 214 that is mixed with zeolite powder, then shown in step S600 and S602, and paper 212 and fluting medium 216 in the preheating; Shown in step S604, press stupefied to the fluting medium after the preheating 216; Shown in step S606, with adhesive 214 bonding in paper 212 produce single face corrugated boards 232 with pressing the fluting medium 216 after stupefied; Shown in step S608, produce cemented surface insides 244 with facial tissue 220 with adhesive 214 bonding insides 218; Shown in step S610 and S612, preheating cemented surface insides 244 and single face corrugated board 232, and shown in step S614, S616 and S618, single face corrugated board after cemented surface insides after the preheating 244 and the preheating is carried out bonding, heating and cooling operation, thus preparation center of area gummed corrugated board 210.
Figure 13 shows first embodiment of the equipment of the center of area gummed corrugated board of making among Figure 11 210, fluting medium 216 in wherein on the paper paper frame 222 on paper 212 and the fluting medium paper frame 230 respectively enters the 8th single-sided corrugator 226 after the 12 preheater 224 and 228 preheatings of the 13 preheater, in the 8th single-sided corrugator 226, fluting medium 216 behind preheat roll by up and down the corrugation roll-in is stupefied, afterwards again by glue spreader to fluting medium 216 coated with adhesive 214, in paper 212 through behind the preheat roll, lower corrugated roller and pressure roll are bonding with the fluting medium 216 after itself and the gluing, thus preparation single face corrugated board 232; Facial tissue 220 on insides 218 on the insides paper frame 234 and the facial tissue paper frame 242 enters the 9th single-sided corrugator 238 respectively after the 14 preheater 236 and 240 preheatings of the 15 preheater, in the 9th single-sided corrugator 238, facial tissue 220 is behind preheat roll and last lower corrugated roller, by glue spreader to facial tissue 220 coated with adhesive 214, wherein going up the gap of lower corrugated roller does not press stupefied to facial tissue 220 after adjusting, insides 218 is behind the process preheat roll, lower corrugated roller and pressure roll are bonding with the facial tissue 220 after itself and the gluing, thus preparation cemented surface insides 244; Single face corrugated board 232 and cemented surface insides 244 enter the 7th glue spreader 248 after 246 preheatings of the 16 preheater, the 7th glue spreader 248 with single face corrugated board 232 coated with adhesive 214 after, single face corrugated board 232 and cemented surface insides 244 are delivered to the 6th two-sided machine 250 carry out pressing, heating and cooling operation, thus preparation center of area gummed corrugated board 210.This embodiment can utilize the existing equipment of making five-layers corrugated fiberboard to realize, need not to increase other machines.
Figure 14 shows second embodiment of the equipment of the center of area gummed corrugated board of making among Figure 11 210, fluting medium 216 in wherein on the paper paper frame 252 on paper 212 and the fluting medium paper frame 260 enters the tenth single-sided corrugator 256 respectively after the 17 preheater 254 and 258 preheatings of the 18 preheater, in the tenth single-sided corrugator 256, fluting medium 216 behind preheat roll again through up and down the corrugation roll-in is stupefied, then glue spreader is to pressing fluting medium 216 coated with adhesive 214 after stupefied, paper 212 is behind preheat roll simultaneously, lower corrugated roller and pressure roll are bonding with the fluting medium 216 after itself and the gluing, thus preparation single face corrugated board 232; Insides 218 on the insides paper frame 264 is through the 8th glue spreader 268 coated with adhesive 214, facial tissue 220 on the 19 preheater 274 preheating facial tissue paper framves 270, and, thereby preparation cemented surface insides 244 bonding with the insides 218 and the facial tissue 220 after the preheating of the 3rd pressure roll 272 pressing coated with adhesive 214; Single face corrugated board 232 and cemented surface insides 244 enter the 9th glue spreader 280 after 278 preheatings of the 20 preheater, the 9th glue spreader 280 is after to single face corrugated board 232 coated with adhesive 214, send itself and cemented surface insides 244 to the 7th two-sided machine 282, the 7th two-sided machine 282 is being operated the single face corrugated board after the gluing 232 and 244 pressings of cemented surface insides, heating and cooling, thus preparation center of area gummed corrugated board 210.This embodiment can realize with the equipment of present manufacturing triple wall board and five-layers corrugated fiberboard, only needs to increase insides paper frame 264, the 8th glue spreader 268 and the 3rd pressure roll 272.
Figure 15 shows the 3rd embodiment that makes the equipment of center of area gummed corrugated board 210 among Figure 11, paper 212 and fluting medium 216 enter the 11 single-sided corrugator 288 respectively in wherein on paper paper frame 284 and the fluting medium paper frame 292 after the 21 preheater 286 and 290 preheatings of the 22 preheater, in the 11 single-sided corrugator 288, fluting medium 216 behind preheat roll again through up and down the corrugation roll-in is stupefied, then glue spreader will be pressed fluting medium 216 coated with adhesive 214 after stupefied again, in paper 212 behind preheat roll, pressure roll and lower corrugated roller are bonding with the fluting medium 216 after itself and the gluing, thus preparation single face corrugated board 232; Insides 218 on the insides paper frame 296 enters the second pressing machine 306 after the tenth glue spreader 300 coated with adhesive 214, facial tissue 220 on the facial tissue paper frame 302 also enters the second pressing machine 306, insides 218 and facial tissue 220 after the 306 pressing gluings of the second pressing machine, thereby preparation cemented surface insides 244; Single face corrugated board 232 and cemented surface insides 244 enter the 11 glue spreader 312 after 310 preheatings of the 23 preheater, the 11 glue spreader 312 is after coated with adhesive on the single face corrugated board 232, send itself and cemented surface insides 244 to the 8th two-sided machine 314, single face corrugated board 232 pressings after 314 pairs of cemented surface insides 244 of the 8th two-sided machine and the gluing, heating and cooling operation, thereby preparation center of area gummed corrugated board 210.This embodiment can utilize the equipment of present manufacturing triple wall board or five-layers corrugated fiberboard to realize, only needs to increase insides paper frame 296, the tenth glue spreader 300 and the second pressing machine 306.
Figure 16 shows the structure of corrugation gummed corrugated board 320 of the present invention, wherein fluting medium 326 and 328 is bonded together by adhesive 324, in paper 322 bonding by adhesive 324 and fluting medium 326, facial tissue 330 is bonding by adhesive 324 and fluting medium 328.
Figure 17 shows the manufacturing process of making corrugation gummed corrugated board 320 among Figure 16, at first makes the adhesive 324 that is mixed with zeolite powder, shown in step S700, produces gummed fluting medium 350 with adhesive 324 bonding fluting mediums 326 and 328 then; Shown in step S702 and S704, gummed fluting medium 350 is carried out preheating with lining paper 322; Shown in step S706, press stupefied to the gummed fluting medium 350 after the preheating; Shown in step S708, with paper 322 in after gummed corrugated paper 350 and the preheating of pressing after stupefied with adhesive 104 bonding generation corrugations gummed single face corrugated boards 352; Shown in step S710 and S712, corrugation gummed single face corrugated board 352 is carried out preheating with facial tissue 330, and shown in step S714, S716 and S718, facial tissue 330 after corrugation after preheating gummed single face corrugated board 352 and the preheating is carried out bonding, heating and cooling down operation, thus preparation corrugation gummed corrugated board 320.
Figure 18 shows first embodiment that makes the equipment of corrugation gummed corrugated board 320 among Figure 16, wherein fluting medium 326 on the fluting medium paper frame 340 and 348 and fluting medium 328 enter the 12 single-sided corrugator 344 respectively after the 24 preheater 342 and 346 preheatings of the 25 preheater, in the 12 single-sided corrugator 344, gap between the last lower corrugated roller is not pressed stupefied after adjustment, fluting medium 328 is behind preheat roll and last lower corrugated roller, by glue spreader coated with adhesive 324, fluting medium 326 is behind preheat roll, pressure roll and lower corrugated roller are bonding with the fluting medium 328 after itself and the gluing, thus preparation gummed fluting medium 350; Paper 322 respectively enters the 13 single-sided corrugator 336 on gummed fluting medium 350 and the lining paper paper frame 332 after the 26 preheater 338 and 334 preheatings of the 27 preheater, in the 13 single-sided corrugator 336, gummed fluting medium 350 is behind preheat roll, again through the corrugation roll-in is stupefied up and down, at last again by the glue spreader coated with adhesive, in paper 322 behind preheat roll, pressure roll and lower corrugated roller are bonding with gummed fluting medium 350 after itself and the gluing, thus preparation corrugation gummed single face corrugated board 352; Facial tissue 330 on corrugation gummed single face corrugated board 352 and the facial tissue paper frame 354 enters the 12 glue spreader 358 after 356 preheatings of the 28 preheater, the 12 glue spreader 358 is after gluing together corrugation single face corrugated board 352 coated with adhesive, send itself and facial tissue 330 to the 9th two-sided machine 360 and carry out pressing, heating and cooling operation, thus preparation corrugation gummed corrugated board 320.This embodiment can utilize the equipment of present manufacturing five-layers corrugated fiberboard to realize, and need not to increase other machines.
Figure 19 shows second embodiment that makes the equipment of corrugation gummed corrugated board 320 among Figure 16, wherein the fluting medium 328 on the fluting medium paper frame 380 is through the 13 glue spreader 376 coated with adhesive 324, after fluting medium 326 on the fluting medium paper frame 374 enters 372 preheatings of the 29 preheater, the 4th pressure roll 370 and the 29 preheater 372 are bonding with the fluting medium 328 after itself and the gluing, thus preparation gummed fluting medium 350; To prepare gummed fluting medium 350 and send into the 14 single-sided corrugator 366, in on the paper paper frame 362 in paper 322 after 364 preheatings of the 30 preheater, enter the 14 single-sided corrugator 366, in the 14 single-sided corrugator 366, gummed fluting medium 350 behind preheat roll again through up and down the corrugation roll-in is stupefied, then glue spreader is to pressing gummed fluting medium 350 coated with adhesive 324 after stupefied, in paper 322 through behind the preheat rolls, pressure roll and lower corrugated roller are bonding with the gummed fluting medium 350 after itself and the gluing, thus preparation corrugation gummed single face corrugated board 352; Facial tissue 330 on corrugation gummed single face corrugated board 352 and the facial tissue paper frame 384 enters the 14 glue spreader 388 after 386 preheatings of the 31 preheater, the 14 glue spreader 388 is after gluing together corrugation single face corrugated board 352 coated with adhesive 324, itself and facial tissue 330 are delivered to the tenth two-sided machine 390, the tenth two-sided machine 390 is carrying out pressing, heating and cooling operation with gummed single face corrugated board 352 of the corrugation after the gluing and facial tissue 330, thus preparation corrugation gummed corrugated board 320.This embodiment can utilize the equipment of three layers of present manufacturings or five-layers corrugated fiberboard to realize, as long as increase fluting medium paper frame 380, the 4th pressure roll 370 and the 13 glue spreader 376.
Figure 20 shows the 3rd embodiment that makes the equipment of corrugation gummed corrugated board 320 among Figure 16, wherein the fluting medium 328 on the fluting medium paper frame 412 is through the 15 glue spreader 408 coated with adhesive 324, fluting medium 326 on the fluting medium paper frame 406 enters the fluting medium 328 of the 3rd pressing machine 402, the three pressing machines 402 after with fluting medium 326 and gluing and is pressed into gummed fluting medium 350; Paper 322 respectively enters the 15 single-sided corrugator 396 on gummed fluting medium 350 and the lining paper paper frame 392 after the 32 preheater 398 and 394 preheatings of the 33 preheater, in the 15 single-sided corrugator 396, gummed fluting medium 350 behind preheat roll again through up and down the corrugation roll-in is stupefied, follow coated with adhesive 324 on the gummed fluting medium 350 of glue spreader after pressure is stupefied, in paper 322 through behind the preheat rolls, pressure roll and lower corrugated roller are bonding with the gummed fluting medium 350 after itself and the gluing, thus preparation corrugation gummed single face corrugated board 352; Facial tissue 330 on corrugation gummed single face corrugated board 352 and the facial tissue paper frame 416 enters the 16 glue spreader 420 after 418 preheatings of the 34 preheater, the 16 glue spreader 420 is after coated with adhesive 324 on the corrugation gummed single face corrugated board 352, send itself and facial tissue 330 to the 11 two-sided machine 422 and carry out pressing, heating and cooling operation, thus preparation corrugation gummed corrugated board 320.This embodiment can utilize the equipment of three layers of present manufacturings or five-layers corrugated fiberboard to realize, only needs to increase fluting medium frame the 412, the 15 glue spreader 408 and the 3rd pressing machine 402.
For obtaining the adding proportion of suitable zeolite powder and starch, the applicant is respectively with the adding proportion his-and-hers watches 1 of different zeolite powders and starch, table 2, test item in table 3 and the table 4 has carried out test repeatedly, concrete test result is shown in table 1-4, wherein, sample 1-4 is the adhesive of preparation, according to conventional requirement, the viscosity results of above-mentioned adhesive must not require above 19 seconds, sample 5-9 is five-layers corrugated fiberboard, sample 10 is a corrugation gummed corrugated board (B is distracted) of the present invention, sample 11 is a corrugation gummed corrugated board (A is distracted) of the present invention, and sample 12 is that five-layers corrugated fiberboard A/B is distracted.
The adding proportion of table 1, zeolite powder and starch and viscosity relationship
Sample 1 Sample 2 Sample 3 Sample 4
Starch addition (kg) 150 150 150 150
Zeolite addition (kg) 0 37.5 74 80
Zeolite powder accounts for the ratio of (starch+zeolite powder) 0% 20% 33% 35%
Viscosity (second) 17 18 19 22
The adding proportion of table 2, zeolite powder and starch and paper board strength relation
Sample 5 Sample 6
Starch addition (kg) 150 150
Zeolite addition (kg) 0 50
Zeolite powder accounts for the ratio of (starch+zeolite powder) 0% 25%
Burst strength (kgf/cm 2) 9 10
Concora crush intensity (kgf/cm 2) 19.9 20.9
Empty van (60*40*35cm) compression strength (kgf) 358 441
Annotate: facial tissue 220g/m 2, fluting medium 105g/m 2, insides 105g/m 2, fluting medium 110g/m 2, lining paper 150g/m 2
The adding proportion of table 3, zeolite powder and starch and paper board strength relation
Sample 7 Sample 8 Sample 9
Starch addition (kg) 150 150 150
Zeolite addition (kg) 0 25 37.5
Zeolite powder accounts for the ratio of (starch+zeolite powder) 0% 14% 20%
Burst strength (kgf/cm 2) 8 8 8.1
Concora crush intensity (kgf/cm 2) 11.2 11.3 12.4
Annotate: facial tissue 150g/m 2, fluting medium 95g/m 2, insides 95g/m 2, fluting medium 95g/m 2, lining paper 120g/m 2
Table 4, five-layers corrugated fiberboard and four-layer corrugated paper board strength ratio are
B is distracted for sample 10 corrugations gummed corrugated board A is distracted for sample 11 corrugations gummed corrugated board 12 five-layers corrugated fiberboard A/B are distracted for sample
Starch addition (kg) 150 150 150
Zeolite addition (kg) 50 50 0
Zeolite powder accounts for the ratio of (starch+zeolite powder) 25% 25% 0%
Burst strength (kgf/cm 2) 8.6 9.1 9.5
Concora crush intensity (kgf/cm 2) 36.3 31.2 18.6
Annotate: five-layers corrugated fiberboard: facial tissue 150g/m 2, fluting medium (B is distracted) 110g/m 2, insides 95g/m 2, fluting medium (A is distracted) 95g/m 2, lining paper 150g/m 2
Four-layer corrugated paper board: facial tissue 150g/m 2, fluting medium (B is distracted or A is distracted) 95g/m 2, fluting medium (B is distracted or A is distracted) 95g/m 2, lining paper 150g/m 2
According to table 1 result, if accounting for the ratio of the gross weight of starch and zeolite powder, zeolite powder exceeds 33%, then can cause the problem of the viscosity of viscose glue.
The structure of four-layer corrugated paper board requires looser at the viscosity that adds the zeolite amylan, thus we with general five-layers corrugated fiberboard the requirement of zeolite amylan is tested, and on this basis.According to table 2 result; for general five-layers corrugated fiberboard; in the adhesive of its use, add the intensity that zeolite powder can increase its cardboard usually; simultaneously; according to table 3 result,,, zeolite powder is lower than 20% if accounting for the ratio of the gross weight of starch and zeolite powder for general five-layers corrugated fiberboard; then, do not influence or influence not quite for paper board strength because the ratio of the zeolite powder that adds in the adhesive of its use is too low.
Therefore, according to The above results, adhesive mesolite powder used in this application accounts for the ratio of the gross weight of starch and zeolite powder, preferably between 20%-33%.
According to table 4 result, added the corrugation gummed corrugated board of 25% zeolite, have significantly in concora crush intensity than the five-layers corrugated fiberboard that does not add zeolite to promote, partly stupefied type can reach about twice, and concora crush intensity is the important indicator of cardboard corrugation intensity.Though burst strength has been because lacked a piece of paper and edge down, the burst strength that edges down can be by increasing the grammes per square metre of paper a little, thereby reach same burst strength simply, therefore do not have much affect on commercial Application.
Adhesive 104,214 in Fig. 6, Figure 11 and Figure 16 and 324 composition comprise starch, zeolite powder, caustic soda and borax, wherein zeolite powder accounts for 20%~33% of starch and zeolite powder gross weight, caustic soda adds according to the ratio of routine, account for 1%~5% of starch and zeolite powder gross weight, borax adds according to the ratio of routine, accounts for 0.2%~5% of starch and zeolite powder gross weight.Adsorption function by the porous character of zeolite itself is had promotes the moisture resistance of corrugated board and the ability of adsorbed gas.And the hardness ratio starch of zeolite is big, so add zeolite in starch, the adhesive of acquisition can make the intensity of corrugated paper that increase is significantly arranged.
Wherein, in the structure of heart gummed corrugated board 100,106 of lining paper 102 and insides have pressed from both sides layer of adhesive 104 in Fig. 6; The center of area at Figure 11 is glued together in the structure of corrugated board 210, and 218 of facial tissue 220 and insides have pressed from both sides layer of adhesive 214; Corrugation at Figure 16 glues together in the structure of corrugated board 320,328 of fluting medium 326 and fluting mediums have pressed from both sides layer of adhesive 324, therefore, heart gummed corrugated board 100 center of areas gummed corrugated board 210 to be to have more zeolite content with corrugation gummed corrugated board 320 in above-mentioned, has than the stronger moisture resistance of triple wall board 10 and five-layers corrugated fiberboard 40 and the ability of adsorbed gas.
And aspect intensity, the heart glues together in the structure of corrugated board 100 in Fig. 6, except lining paper 102 and insides more than 106 one deck adhesive 104 of containing zeolite can strengthen its intensity, compare with Fig. 1 triple wall board 10, in this heart gummed corrugated board 100 than triple wall board more than 10 one deck insides 106, so its intensity is much larger than triple wall board 10.And compare with five-layers corrugated fiberboard 40, though heart gummed corrugated board 100 has lacked one deck fluting medium 46 than Fig. 4 five-layers corrugated fiberboard 40 in this, but can be by selecting the quality of Fig. 6 facial tissue 110, insides 106, lining paper 102 and fluting medium 108, and adjust the spread of adhesive 104 and the zeolite content in this adhesive 104, reach the intensity identical with five-layers corrugated fiberboard 40.But reduce its volume of timber because reducing one deck fluting medium 46.At an embodiment who uses the heart gummed corrugated board 100 saving volumes of timber in this, in Fig. 6, if heart gummed corrugated board 100 in this, in paper 102, facial tissue 110 thickness respectively are 0.125mm, insides 106 thickness are 0.09mm, adhesive 104 thickness are 0.12mm, watt distracted body paper 108 thickness are 0.1mm, stupefied high 4.7mm, and then heart gummed corrugated board 100 gross thickness are about 5.16mm in this; And in Fig. 4, if this five-layers corrugated fiberboard 40, lining paper 42, facial tissue 52 thickness respectively are 0.125mm, insides 48 thickness are 0.09mm, and watt distracted body paper 46 thickness are 0.1mm, stupefied high 4.7mm, watt distracted body paper 50 thickness are 0.1mm, stupefied high 2.5mm, and then these five-layers corrugated fiberboard 40 gross thickness are about 7.54mm.Therefore, under the situation of not changing paper, replace this five-layers corrugated fiberboard 40, save the volume of timber about 31.6% with heart gummed corrugated board 100 in this.
Glue together in the structure of corrugated board 210 in the center of area of Figure 11, except facial tissue 220 and insides more than 218 one deck adhesive 214 of containing zeolite can strengthen its intensity, compare with the triple wall board 10 of Fig. 1, this center of area gummed corrugated board 210 than triple wall board more than 10 one deck insides 218, so its intensity is much larger than triple wall board 10.And compare with five-layers corrugated fiberboard 40, though this center of area gummed corrugated board 210 has lacked one deck fluting medium 50 than Fig. 4 five-layers corrugated fiberboard 40, but can be by selecting the quality of Figure 11 facial tissue 220, insides 218, lining paper 212 and fluting medium 216, and adjust the spread of adhesive 214 and the zeolite content in this adhesive 214, reach the intensity identical with five-layers corrugated fiberboard 40.But reduce its volume of timber because reducing one deck fluting medium 50.At an embodiment who uses these center of area gummed corrugated board 210 saving volumes of timber, in Figure 11, if this center of area gummed corrugated board 210, in paper 212 and facial tissue 220 thickness respectively be 0.125mm, insides 218 thickness are 0.09mm, and adhesive 214 thickness are 0.12mm, and watt distracted body paper 216 thickness are 0.1mm, stupefied high 4.7mm, then these center of area gummed corrugated board 210 gross thickness are about 5.16mm.In Fig. 4, if this five-layers corrugated fiberboard 40, lining paper 42 and facial tissue 52 thickness respectively are 0.125mm, insides 48 thickness are 0.09mm, watt distracted body paper 46 thickness are 0.1mm, stupefied high 4.7mm, and watt distracted body paper 50 thickness are 0.1mm, stupefied high 2.5mm, then these five-layers corrugated fiberboard 40 gross thickness are about 7.54mm.Therefore, under the situation of not changing paper, replace this five-layers corrugated fiberboard 40, can save the volume of timber about 31.6% with this center of area gummed corrugated board 210.
Same, in the structure of Figure 16 corrugation gummed corrugated board 320, fluting medium 326 and fluting medium more than 328 one deck adhesive 324 of containing zeolite can strengthen its intensity, compare with Fig. 1 triple wall board 10, this corrugation gummed corrugated board 320 than triple wall board more than 10 one deck fluting medium 326, so its intensity is much larger than triple wall board 10.And compare with five-layers corrugated fiberboard 40, though this corrugation gummed corrugated board 320 has lacked one deck insides than the five-layers corrugated fiberboard 40 of Fig. 4, but can be by selecting the quality of facial tissue 330, lining paper 322, fluting medium 326 and fluting medium 328 among Figure 16, and the spread of adjustment adhesive 324 and the zeolite content in the adhesive 324, reach the intensity identical, but reduced the volume of timber because reduce one deck to be equivalent to press the thickness of the fluting medium after stupefied with five-layers corrugated fiberboard 40.At an embodiment who uses these corrugation gummed corrugated board 320 saving volumes of timber, in Figure 16, if this corrugation gummed corrugated board 320, lining paper 322 and facial tissue 330 thickness respectively are 0.125mm, watt distracted body paper 326 and 328 thickness are 0.1mm, stupefied high 4.7mm, adhesive 324 thickness are 0.12mm, and then heart gummed corrugated board 320 gross thickness are about 5.17mm in this.In Fig. 4, if the thickness of this five-layers corrugated fiberboard 40, lining paper 42 and facial tissue 52 respectively is 0.125mm, the thickness of insides 48 is 0.09mm, the thickness of watt distracted body paper 46 is 0.1mm, stupefied high 4.7mm, the thickness of watt distracted body paper 50 is 0.1mm, stupefied high 2.5mm, and then these five-layers corrugated fiberboard 40 gross thickness are about 7.54mm.Therefore, under the situation of not changing paper, replace this five-layers corrugated fiberboard 40, can save the volume of timber about 31.4% with this corrugation gummed corrugated board 320.

Claims (18)

1, a kind of Zeolite corrugated cardboard is characterized in that, described Zeolite corrugated cardboard comprises:
In paper;
Insides, described insides by adhesive and described in paper bonding;
Facial tissue; With
Press the fluting medium after stupefied, described fluting medium is between described insides and described facial tissue, and bonding with described insides and described facial tissue respectively by adhesive, wherein, the composition of described adhesive comprises starch, zeolite powder, caustic soda and borax.
2, Zeolite corrugated cardboard as claimed in claim 1 is characterized in that, the weight of described zeolite powder accounts for 20%~33% of described starch and described zeolite powder gross weight.
3, a kind of method of making Zeolite corrugated cardboard as claimed in claim 1 or 2 is characterized in that, described method comprises the following steps:
A) preparation is mixed with the described adhesive of zeolite powder;
B) with the adhesive for preparing in the steps A bonding described in paper and described insides, thereby insides in the preparation gummed;
C) insides in the gummed for preparing among the step B and described fluting medium are carried out preheating respectively;
D) press stupefied to the fluting medium after the preheating that obtains among the step C;
E) insides is bonding with the adhesive for preparing in the steps A in the gummed after the preheating that the pressure that obtains among the step D is obtained among fluting medium after stupefied and the step C, thus heart gummed single face corrugated board in the preparation;
F) heart gummed single face corrugated board and described facial tissue in preparing in the step e are carried out preheating; And
G) to obtain in the step F after the preheating in obtain in heart gummed single face corrugated board and the step F facial tissue after the preheating with the adhesive for preparing in the steps A bonding after, carry out the heating and cooling operation, thus heart gummed corrugated board in the preparation.
4, a kind of equipment of making Zeolite corrugated cardboard as claimed in claim 1 or 2 is characterized in that, described equipment comprises:
First preheater is used for paper in described is carried out preheating;
Second preheater is used for described insides is carried out preheating;
The 4th single-sided corrugator is used for the insides after paper in after the bonding described preheating of described adhesive and the described preheating, thus insides in the preparation gummed, and wherein, described the 4th single-sided corrugator is not pressed stupefied to paper in described or described insides;
The 3rd preheater is used for insides in the described gummed is carried out preheating;
The 4th preheater is used for described fluting medium is carried out preheating;
The 5th single-sided corrugator, be used for the fluting medium after the described preheating is pressed stupefied, then with insides and described pressure in the gummed of described adhesive after with described preheating the fluting medium after stupefied carry out bonding, thereby heart gummed single face corrugated board in the preparation;
The 5th preheater is used for heart gummed single face corrugated board and described facial tissue in described are carried out preheating;
Second glue spreader is used for heart gummed single face corrugated board in after the described preheating is coated with the above adhesive; And
The 3rd two-sided machine, be used for described be coated with the above adhesive in facial tissue after heart gummed single face corrugated board and the described preheating carry out pressing, heating and cooling operation, thereby heart gummed corrugated board in the preparation.
5, a kind of equipment of making Zeolite corrugated cardboard as claimed in claim 1 or 2 is characterized in that, described equipment comprises:
The 3rd glue spreader is used for paper in described is coated with the above adhesive;
Second pressure roll;
The 6th preheater, with described second pressure roll be used for jointly with described be coated with the above adhesive in paper and described insides carry out bonding, thereby insides in the preparation gummed;
The 7th preheater is used for described fluting medium is carried out preheating;
The 6th single-sided corrugator, be used for the fluting medium after the described preheating is pressed stupefied, then with described adhesive with insides in the described gummed and described pressure the fluting medium after stupefied carry out bonding, thereby heart gummed single face corrugated board in the preparation;
The 8th preheater is used for heart gummed single face corrugated board and described facial tissue in described are carried out preheating;
The 4th glue spreader is used for heart gummed single face corrugated board in after the described preheating is coated with the above adhesive; And
The 4th two-sided machine, be used for described be coated with the above adhesive in facial tissue after heart gummed single face corrugated board and the described preheating carry out pressing, heating and cooling operation, thereby heart gummed corrugated board in the preparation.
6, a kind of equipment of making Zeolite corrugated cardboard as claimed in claim 1 or 2 is characterized in that, described equipment comprises:
The 5th glue spreader is used for being coated with the above adhesive on the paper in described;
The first pressing machine, be used for pressing described be coated with the above adhesive in paper and described insides, thereby insides in the preparation gummed;
The 9th preheater is used for insides in the described gummed is carried out preheating;
The tenth preheater is used for described fluting medium is carried out preheating;
The 7th single-sided corrugator, be used for the fluting medium after the described preheating is pressed stupefied, then with insides and described pressure in the gummed of described adhesive after with described preheating the fluting medium after stupefied carry out bonding, thereby heart gummed single face corrugated board in the preparation;
The 11 preheater is used for heart gummed single face corrugated board and described facial tissue in described are carried out preheating;
The 6th glue spreader is used for heart gummed single face corrugated board in after the described preheating is coated with the above adhesive; And
The 5th two-sided machine, be used for described be coated with the above adhesive in facial tissue after heart gummed single face corrugated board and the described preheating carry out pressing, heating and cooling operation, thereby heart gummed corrugated board in the preparation.
7, a kind of Zeolite corrugated cardboard is characterized in that, described Zeolite corrugated cardboard comprises:
In paper;
Insides;
Press the fluting medium after stupefied, described fluting medium in described between paper and the described insides, by adhesive respectively with described in paper and described insides bonding; And
Facial tissue, described facial tissue is bonding by adhesive and described insides, and wherein, described adhesive comprises starch, zeolite powder, caustic soda and borax.
8, Zeolite corrugated cardboard as claimed in claim 7 is characterized in that, the weight of described zeolite powder accounts for 20%~33% of described starch and described zeolite powder gross weight.
9, a kind of method of making as claim 7 or 8 described Zeolite corrugated cardboards is characterized in that described method comprises the following steps:
A) preparation is mixed with the described adhesive of zeolite powder;
B) paper in described and described fluting medium are carried out preheating;
C) press stupefied to the fluting medium after the preheating that obtains among the step B;
D) fluting medium after stupefied with the pressure that obtains among paper in after the preheating that obtains among the adhesive adhesion step B for preparing in the steps A and the step C, thereby preparation single face corrugated board;
E) with bonding described insides of the adhesive for preparing in the steps A and described facial tissue, thus preparation cemented surface insides;
F) the cemented surface insides that obtains in the single face corrugated board that obtains among the step D and the step e is carried out preheating; And
G) to the cemented surface insides after the preheating that obtains in single face corrugated board after the preheating that obtains in the step F and the step F with the adhesive that obtains in the steps A bonding after, carry out heating and cooling operations, thus preparation center of area gummed corrugated board.
10, a kind of equipment of making as claim 7 or 8 described Zeolite corrugated cardboards is characterized in that described equipment comprises:
The 12 preheater is used for paper in described is carried out preheating;
The 13 preheater is used for described fluting medium is carried out preheating;
The 8th single-sided corrugator, be used for the fluting medium after the described preheating is pressed stupefied, the fluting medium after stupefied with paper in after the bonding described preheating of described adhesive and described pressure then, thereby preparation single face corrugated board;
The 14 preheater is used for described insides is carried out preheating;
The 15 preheater is used for described facial tissue is carried out preheating;
The 9th single-sided corrugator, be used for insides and the facial tissue described preheating after of described adhesive after described preheating bonding, thereby preparation cemented surface insides, wherein, described the 9th single-sided corrugator is not pressed stupefied to described insides or described facial tissue;
The 16 preheater is used for described single face corrugated board and described cemented surface insides are carried out preheating;
The 7th glue spreader is used for the single face corrugated board after the described preheating is coated with the above adhesive; And
The 6th two-sided machine is used for described single face corrugated board and the cemented surface insides after the described preheating that is coated with the above adhesive carried out pressing, heating and cooling operation, thus preparation center of area gummed corrugated board.
11, a kind of equipment of making as claim 7 or 8 described Zeolite corrugated cardboards is characterized in that described equipment comprises:
The 17 preheater is used for paper in described is carried out preheating;
The 18 preheater is used for described fluting medium is carried out preheating;
The tenth single-sided corrugator, be used for the fluting medium after the described preheating is pressed stupefied, and with paper in after the bonding described preheating of described adhesive and described pressure the fluting medium after stupefied, thereby the preparation single face corrugated board;
The 8th glue spreader is used for being coated with the above adhesive on described insides;
The 3rd pressure roll;
The 19 preheater, with described the 3rd pressure roll jointly the insides of described facial tissue and described coated with adhesive is carried out bonding, thereby preparation cemented surface insides;
The 20 preheater is used for described single face corrugated board and described cemented surface insides are carried out preheating;
The 9th glue spreader is used for the single face corrugated board after the described preheating is coated with the above adhesive; And
The 7th two-sided machine is used for described single face corrugated board and the cemented surface insides after the described preheating that is coated with the above adhesive carried out pressing, heating and cooling operation, thus preparation center of area gummed corrugated board.
12, a kind of equipment of making as claim 7 or 8 described Zeolite corrugated cardboards is characterized in that described equipment comprises:
The 21 preheater is used for paper in described is carried out preheating;
The 22 preheater is used for described fluting medium is carried out preheating;
The 11 single-sided corrugator, be used for the fluting medium after the described preheating is pressed stupefied, and with paper in after the bonding described preheating of described adhesive and described pressure the fluting medium after stupefied, thereby the preparation single face corrugated board;
The tenth glue spreader is used for described insides is coated with the above adhesive;
The second pressing machine is used for insides after the described coated with adhesive and described facial tissue are carried out pressing, thus preparation cemented surface insides;
The 23 preheater is used for described single face corrugated board and described cemented surface insides are carried out preheating;
The 11 glue spreader is used for the single face corrugated board after the described preheating is coated with the above adhesive; And
The 8th two-sided machine is used for described single face corrugated board and the cemented surface insides after the described preheating that is coated with the above adhesive carried out pressing, heating and cooling operation, thus preparation center of area gummed corrugated board.
13, a kind of Zeolite corrugated cardboard is characterized in that, described Zeolite corrugated cardboard comprises:
Fluting medium after first pressure is stupefied;
Fluting medium after second pressure is stupefied, the fluting medium after fluting medium after described second pressure is stupefied and described first pressure are stupefied is bonding with adhesive;
In paper, described in paper bonding by described adhesive and described first fluting medium; And
Facial tissue, described facial tissue is bonding by described adhesive and described second fluting medium, and wherein said adhesive comprises starch, zeolite powder, caustic soda and borax.
14, Zeolite corrugated cardboard as claimed in claim 13 is characterized in that, the weight of described zeolite powder accounts for 20%~33% of described starch and described zeolite powder gross weight.
15, a kind of method of making as claim 13 or 14 described Zeolite corrugated cardboards is characterized in that described method comprises the following steps:
A) preparation is mixed with the described adhesive of zeolite powder;
B) with bonding described first fluting medium of the adhesive for preparing in the steps A and described second fluting medium, thus preparation gummed fluting medium;
C) to the gummed fluting medium for preparing among the step B and described in paper carry out preheating;
D) press the gummed fluting medium after the preheating that obtains among the step C stupefied;
E) after the preheating that the pressure that obtains among the step D is obtained among gummed fluting medium after stupefied and the step C in paper bonding with the adhesive for preparing in the steps A, thereby preparation corrugation gummed single face corrugated board;
F) corrugation gummed single face corrugated board and the described facial tissue for preparing in the step e carried out preheating; And
G) to the facial tissue after the preheating that obtains in the corrugation after the preheating for preparing in step F gummed single face corrugated board and the step F with the adhesive for preparing in the steps A bonding after, carry out the heating and cooling operation, thus preparation corrugation gummed corrugated board.
16, a kind of equipment of making as claim 13 or 14 described Zeolite corrugated cardboards is characterized in that described equipment comprises:
The 24 preheater is used for described first fluting medium is carried out preheating;
The 25 preheater is used for described second fluting medium is carried out preheating;
The 12 single-sided corrugator, be used for described first fluting medium and described second fluting medium preheating after of described adhesive after bonding with preheating, thereby preparation gummed fluting medium, wherein, described the 12 single-sided corrugator is not pressed stupefied to described first fluting medium or second fluting medium;
The 26 preheater is used for described gummed fluting medium is carried out preheating;
The 27 preheater is used for paper in described is carried out preheating;
The 13 single-sided corrugator, be used for the gummed fluting medium after the described preheating press after stupefied and the gluing with described preheating after in paper carry out bonding, thereby preparation corrugation gummed single face corrugated board;
The 28 preheater is used for described corrugation gummed single face corrugated board and described facial tissue are carried out preheating;
The 12 glue spreader is used for the gummed of the corrugation after described preheating single face corrugated board is coated with the above adhesive; And
The 9th two-sided machine is used for described corrugation gummed single face corrugated board and the facial tissue after the described preheating that is coated with the above adhesive carried out pressing, heating and cooling operation, thus preparation corrugation gummed corrugated board.
17, a kind of equipment of making as claim 13 or 14 described Zeolite corrugated cardboards is characterized in that described equipment comprises:
The 13 glue spreader is used for the described second fluting medium coated with adhesive;
The 4th pressure roll;
The 29 preheater, it is bonding to be used for second fluting medium and described first fluting medium that jointly will describedly be coated with behind the above adhesive with described the 4th pressure roll, thus fluting medium is glued together in preparation;
The 30 preheater is used for paper in described is carried out preheating;
The 14 single-sided corrugator is used for described gummed fluting medium is pressed stupefied, gluing, and with described preheating after in paper carry out bonding, thereby preparation corrugation gummed single face corrugated board;
The 31 preheater is used for described corrugation gummed single face corrugated board and described facial tissue are carried out preheating;
The 14 glue spreader is used for the gummed of the corrugation after described preheating single face corrugated board is coated with the above adhesive; And
The tenth two-sided machine is used for described corrugation gummed single face corrugated board and the facial tissue after the described preheating that is coated with the above adhesive carried out pressing, heating and cooling operation, thus preparation corrugation gummed corrugated board.
18, a kind of equipment of making as claim 13 or 14 described Zeolite corrugated cardboards is characterized in that described equipment comprises:
The 15 glue spreader is used for the described second fluting medium coated with adhesive;
The 3rd pressing machine is used for described second fluting medium and described first fluting medium that is coated with the above adhesive carried out pressing, thus preparation gummed fluting medium;
The 32 preheater is used for described gummed fluting medium is carried out preheating;
The 33 preheater is used for paper in described is carried out preheating;
The 15 single-sided corrugator is used for the gummed fluting medium after the described preheating is pressed stupefied, gluing, and with described preheating after in paper carry out bonding, thereby preparation corrugation gummed single face corrugated board;
The 34 preheater is used for described corrugation gummed single face corrugated board and described facial tissue are carried out preheating;
The 16 glue spreader is used for the gummed of the corrugation after described preheating single face corrugated board is coated with the above adhesive; And
The 11 two-sided machine is used for described corrugation gummed single face corrugated board and the facial tissue after the described preheating that is coated with the above adhesive carried out pressing, heating and cooling operation, thus preparation corrugation gummed corrugated board.
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