CN101471597A - Electric and permanent magnet combined speed buffer - Google Patents

Electric and permanent magnet combined speed buffer Download PDF

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Publication number
CN101471597A
CN101471597A CNA2007101920275A CN200710192027A CN101471597A CN 101471597 A CN101471597 A CN 101471597A CN A2007101920275 A CNA2007101920275 A CN A2007101920275A CN 200710192027 A CN200710192027 A CN 200710192027A CN 101471597 A CN101471597 A CN 101471597A
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China
Prior art keywords
retarder
permanent magnets
permanent
electromagnetic block
electromagnetic
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CNA2007101920275A
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Chinese (zh)
Inventor
孙祥
李正芬
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Individual
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Individual
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Priority to CNA2007101920275A priority Critical patent/CN101471597A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Abstract

The invention relates to an electromagnet and permanent-magnet combined type retarder, in particular to a retarder for vehicles. The retarder comprises a fixed frame, a rotor and a junction box, and the retarder further comprises a plurality of permanent magnets, a plurality of electromagnets and an electromagnet controller; the permanent magnets and the electromagnets are alternately distributed on the same circumference of the fixed frame in sequence; and the permanent magnets are arranged in the same polar direction, the electromagnets and the permanent magnets are arranged in the reverse polar directions, and the electromagnets are connected with the controller. The electromagnet and permanent-magnet combined type retarder not only has the advantages of an electromagnetic eddy current retarder, but also has the advantages of light weight, small power consumption, small heat attenuation, good low-speed braking ability, good anti-heat fading property, good braking stability, no existence of reverse braking torque in non-working state, good manipulation performance, convenient manipulation, ability of realizing hierarchical control and stepless speed regulation, etc.

Description

A kind of electricity, permanent magnet combined speed buffer
Technical field
The present invention relates to a kind of vehicle retarder, relate in particular to a kind of current vortex retarder that electromagnetic type current vortex retarder and permanent-magnet type eddy current retarder technology are carried out combination.
Background technology
At present, in the retarder technical field, the electromagnetic type current vortex retarder is extensively used, and the permanent-magnet type eddy current retarder is promoted the stage.
The electromagnetic type current vortex retarder has obtained particularly driver's approval of users, its contactless mode of braking makes driving easier, drive more comfortablely, can bear the most brake loads in the running car, effectively protected wheel drag; Rotating torque directly acts on the power transmission shaft, thoroughly stops the brake side-slipping phenomenon; Adopt electric current directly to drive, do not have intermediate link, be quick on the draw, the operation response time only has 40 milliseconds; It is braking system independently, has improved the diversification of braking, effectively alleviates the danger that the traditional braking sudden failure forms.
The major advantage of electromagnetic type current vortex retarder and deficiency
Most widely used on commercial vehicle at present is the electromagnetic type current vortex retarder, and its major advantage has:
(1) do not have wearing and tearing: when the retarder stator did not power up, rotor can freely rotate; In case power up and promptly produce the jogging effect.The commentaries on classics power of the power drive system of vehicle can not produce under the friction situation slowly to descend, and therefore can not wear and tear.
(2) reduce maintenance cost: often use retarder can more effectively reduce the maintenance of brake.The test that France, Germany, the U.S. and other countries successively carry out has confirmed the maintenance effect of retarder to brake.It can reach 4 to 7 times according to the life-span of different behaviour in service prolongation brake pads.
(3) improve average speed: a test of carrying out in Germany confirms, one was on average travelled after 800 kilometers truck fleet uses current vortex retarder through every day on the hill path of being everlasting, and travel speed increases by 10%, thereby can improve the efficiency of operation of fleet better.
(4) improve the fail safe and the comfort of driving: facts have proved that current vortex retarder also can improve the fail safe and the comfort of driving, reduce fatigue, increase work efficiency.Thereby strengthen service and shipping efficient.Drive more smooth and easyly, minimizing is brought to a halt, and makes rolling stock and rolling stock accessories can both bring into play best effectiveness.
The electromagnetic type current vortex retarder still exists some shortcomings:
(1) quality is heavier, has increased the kerb weight of car load after the entrucking.
(2) power consumption need consume a large amount of electric energy during the retarder braking greatly, need change or increase powerful generator when retarder is installed, and generally needs the above generator ability operate as normal of 150A at least, has increased energy resource consumption.
(3) heat fade is big, and retarder works long hours, and can cause coil heating, and resistance increases, and causes retarder moment to descend.
The permanent-magnet type eddy current retarder still is in the preliminary promotion and application stage at home, has only small number of users using.
The major advantage of permanent-magnet type eddy current retarder and deficiency
The advantage of permanent-magnet type eddy current retarder has:
(1) no energy consumption.Do not need to consume a large amount of electric energy during retarder work, the magnetic energy that utilizes permanent magnet to have carries out work, does not need to increase the power of generator.
(2) moment good stability.It is not overheated to use continuously, and permanent magnet itself does not generate heat at work, can keep stablizing and lasting braking force.
(3) volume is little, in light weight and have non-maintaining characteristics.
The shortcoming of permanent-magnet type eddy current retarder has:
(1) moment is little.The remanent magnetism problem of permanent-magnet type eddy current retarder is difficult to solve, and makes braking moment be difficult to develop to big direction.The permanent-magnet type eddy current retarder of present domestic maximum moment has only 1000Nm, the demand of incompatibility Hyundai Motor.
(2) still there is very big plugging moment in non operating state.Be because the demagnetization of retarder is unclean, cause a large amount of energy wastes, increased the automobile use cost, be not suitable for current energy-conservation theory.
(3) controls reaction speed is slower.Permanent-magnet speed buffer work is to rely on air cylinder driven.The thrust of cylinder is bigger, and air pressure is generally less than 1MPa, and required tolerance is bigger.Cause permanent-magnet speed buffer slow in reacting.
(4) can not control the operation torque of retarder.Domestic once had the document of related fields to mention the grading control of permanent-magnet speed buffer, but up to the present also really do not put on market.
Summary of the invention
The present invention is directed to the problem that above two kinds of retarders exist, in conjunction with they advantages separately, provide a kind of moment that had both had an existing electromagnetic type current vortex retarder big, reaction speed is fast, have energy-conservation, in light weight, the Heat stability is good of permanent-magnet type eddy current retarder, the characteristics that maintenance is few again, thus have energy-conservation, moment of torsion is big, in light weight, reaction speed fast, compact conformation, safety, the use birthday noodle are long, the low speed stopping power is good, a kind of current vortex retarder that can realize grading control and stepless speed regulation.
Technical scheme of the present invention is: comprise fixed mount, rotor, terminal box, it also comprises some permanent magnets, some electromagnetic blocks and electromagnetic block controller; Some permanent magnets and electromagnetic block interval cloth successively are listed on the same circumference of fixed mount; Some permanent magnets homopolarities are to laying, and some electromagnetic blocks and the permanent magnets utmost point are to opposite laying, and electromagnetic block connects controller.
The axis of described each permanent magnets and electromagnetic block and fixed mount parallel axes.
The axial direction of described each permanent magnets and electromagnetic block is radially with respect to fixed mount to be laid.
Described controller is provided with each electromagnetic block current controlling device of control.
The present invention has changed the technical scheme that similar magnetic block is installed in the past on fixed mount, change into two kinds of dissimilar magnetic blocks are set, and the permanent magnets homopolarity is to laying, electromagnetic block is in normally off under the rotor operating condition, at this moment, rotor is not produced opposing torque, normal vehicle operation.When needs were braked, electromagnetic block powered up, and produced magnetic field different and the permanent magnets direction, formed work magnetic field jointly with permanent magnets, and cutting magnetic line in the rotor operation produces plugging moment, and the realization noncontact is braked slowly.
Electromagnet of the present invention and permanent magnet composite structure except having electromagnetic type current vortex retarder advantage, also have following remarkable advantage:
(1) in light weight.Has only about 70% of common electrical eddy current retarder weight.
(2) power consumption is little.Under the same torque, the electric energy that is consumed has only about 50% of common electrical eddy current retarder.
(3) heat fade is little.There is the work moment of half to provide, guaranteed lasting work moment by permanent magnet.
(4) the low speed stopping power is good, and heat resistanceheat resistant decline property is good, and insensitivity is good, applicable to coupling is installed on all kinds of gearboxes and the back axle.
(5) there is not plugging moment in non operating state.The demagnetization problem that does not have the permanent-magnet type eddy current retarder in design.
(6) handling is good, controls conveniently.Controls reaction speed is fast, adopts electric current directly to drive, and does not have intermediate link, is quick on the draw, and the operation response time only has 40 milliseconds.
(7) can realize grading control and stepless speed regulation, identical with the electromagnetic type current vortex retarder.
Description of drawings
Fig. 1 is a structural representation of the present invention
1 is fixed mount among the figure, the 2nd, and preceding rotor, the 8th, terminal box;
Fig. 2 is an A-A view among Fig. 1
3 is back rotors among the figure, the 4th, and flange, the 5th, electromagnetic block, the 6th, air gap, the 7th, permanent magnets;
Fig. 3 is a M place partial enlarged drawing among Fig. 2
71 is permanent magnet iron cores among the figure, the 72nd, and back pole shoe, the 73rd, preceding pole shoe, the 74th, back permanent magnet, the 75th, preceding permanent magnet;
Fig. 4 is a N place partial enlarged drawing among Fig. 2
51 is magnetic bobbin cores among the figure, the 52nd, and coil, the 53rd, pole shoe behind the electromagnetism, the 54th, pole shoe before the electromagnetism.
Fig. 5 is the schematic diagram that the present invention is in non operating state
Fig. 6 is the structural representation that the present invention is in non operating state
Fig. 7 is the in running order schematic diagram of the present invention
Fig. 8 is the in running order structural representation of the present invention
Fig. 9 is the schematic diagram that magnetic patch of the present invention is in non operating state when radially laying
Figure 10 is magnetic patch of the present invention in running order schematic diagram when radially laying
Embodiment
As Fig. 1,2, the present invention includes fixed mount 1, preceding rotor 2, back rotor 3, flange 4, terminal box 8, it also comprises some permanent magnets 7, some electromagnetic blocks 5 and electromagnetic block controller; Some permanent magnets 7 are listed on the same circumference of fixed mount 1 with electromagnetic block 5 interval cloth successively; Some permanent magnets 7 homopolarities are to laying, and some electromagnetic blocks 5 and permanent magnets 7 utmost points are to opposite laying, and electromagnetic block 5 connects controllers.
The axis and fixed mount 1 parallel axes of each permanent magnets 7 and electromagnetic block 5.
Each permanent magnets 7 of the present invention also can be radially laying with the axial direction of electromagnetic block 5 with respect to fixed mount 1.
Middle controller of the present invention is provided with the control device of controlling each electromagnetic block 5 work respectively.Play the stepping control action.
Middle controller of the present invention also can be provided with each electromagnetic block 5 current controlling device of control.Play stepless control action.
Structure such as the Fig. 3 of permanent magnets 7 among the present invention, by permanent magnet iron core 71, back pole shoe 72, preceding pole shoe 73, back permanent magnet 74, preceding permanent magnet 75 is formed, and the air gap 6 of certain distance is left in the outer face of back pole shoe 72, preceding pole shoe 73 respectively and afterwards rotor 3,2 of preceding rotors.
Structure such as the Fig. 4 of electromagnetic block 5 among the present invention, by magnetic bobbin core 51, coil 52, pole shoe 53 behind the electromagnetism, and pole shoe 54 is formed before the electromagnetism.Before pole shoe 53 behind the electromagnetism, the electromagnetism outer face of pole shoe 54 respectively and back rotor 3,2 of preceding rotors leave the air gap 6 of certain distance.
When the present invention is in non operating state, as Fig. 5,6, at this moment, and electromagnetic block 5 no powers, rotor rotation can not form current vortex to the magnetic line of force of identical polar at internal rotor, does not produce braking moment.
When the present invention was in running order, as Fig. 7,8, at this moment, electromagnetic block 5 energisings produced and permanent magnets 7 opposite polarity magnetic fields, and magnetic field and permanent magnets 7 magnetic field alternating actions that electromagnetic block 5 produces form current vortex at internal rotor, produce plugging moment.
Magnetic patch of the present invention can also be radially to be laid, and as Fig. 9,10, still plays retarded acting.

Claims (4)

1, a kind of electricity, permanent magnet combined speed buffer comprise fixed mount, rotor, terminal box, it is characterized in that, it also comprises some permanent magnets, some electromagnetic blocks and electromagnetic block controller; Some permanent magnets and electromagnetic block interval cloth successively are listed on the same circumference of fixed mount; Some permanent magnets homopolarities are to laying, and some electromagnetic blocks and the permanent magnets utmost point are to opposite laying, and electromagnetic block connects controller.
2, a kind of electricity according to claim 1, permanent magnet combined speed buffer is characterized in that, the axis of described each permanent magnets and electromagnetic block and fixed mount parallel axes.
3, a kind of electricity according to claim 1, permanent magnet combined speed buffer is characterized in that, the axial direction of described each permanent magnets and electromagnetic block is radially with respect to fixed mount to be laid.
According to claim 1,2 or 3 described a kind of electricity, permanent magnet combined speed buffer, it is characterized in that 4, described controller is provided with each electromagnetic block current controlling device of control.
CNA2007101920275A 2007-12-28 2007-12-28 Electric and permanent magnet combined speed buffer Pending CN101471597A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA2007101920275A CN101471597A (en) 2007-12-28 2007-12-28 Electric and permanent magnet combined speed buffer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2007101920275A CN101471597A (en) 2007-12-28 2007-12-28 Electric and permanent magnet combined speed buffer

Publications (1)

Publication Number Publication Date
CN101471597A true CN101471597A (en) 2009-07-01

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103326536A (en) * 2013-07-03 2013-09-25 江苏大学 Coil and permanent magnet hybrid excitation type eddy current retarder
WO2014191140A1 (en) 2013-05-29 2014-12-04 Siemens Aktiengesellschaft Device and method for braking a rotating element of an arrangement, and arrangement with such a device
CN107528445A (en) * 2016-06-22 2017-12-29 北京工业大学 A kind of composite excitation formula eddy speed regulating device
CN110460216A (en) * 2018-05-07 2019-11-15 迈格钠磁动力股份有限公司 A kind of swing arm vehicle liquid cold dish formula permanent-magnet eddy current flexibility retarder

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014191140A1 (en) 2013-05-29 2014-12-04 Siemens Aktiengesellschaft Device and method for braking a rotating element of an arrangement, and arrangement with such a device
DE102013210029A1 (en) 2013-05-29 2014-12-04 Siemens Aktiengesellschaft Device and method for braking a rotating element of an arrangement and arrangement with such a device
CN105246647A (en) * 2013-05-29 2016-01-13 西门子公司 Device and method for braking a rotating element of an arrangement, and arrangement with such a device
CN103326536A (en) * 2013-07-03 2013-09-25 江苏大学 Coil and permanent magnet hybrid excitation type eddy current retarder
CN103326536B (en) * 2013-07-03 2016-08-10 江苏大学 A kind of employing coil and permanent magnet hybrid excitation type eddy current retarder
CN107528445A (en) * 2016-06-22 2017-12-29 北京工业大学 A kind of composite excitation formula eddy speed regulating device
CN107528445B (en) * 2016-06-22 2020-01-24 北京工业大学 Mixed excitation type eddy current speed regulator
CN110460216A (en) * 2018-05-07 2019-11-15 迈格钠磁动力股份有限公司 A kind of swing arm vehicle liquid cold dish formula permanent-magnet eddy current flexibility retarder

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Open date: 20090701