CN101464078A - High-efficiency external evaporation heat exchanger with perturbation and safe oil return - Google Patents
High-efficiency external evaporation heat exchanger with perturbation and safe oil return Download PDFInfo
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- CN101464078A CN101464078A CNA2009100676668A CN200910067666A CN101464078A CN 101464078 A CN101464078 A CN 101464078A CN A2009100676668 A CNA2009100676668 A CN A2009100676668A CN 200910067666 A CN200910067666 A CN 200910067666A CN 101464078 A CN101464078 A CN 101464078A
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- 230000008020 evaporation Effects 0.000 title abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 75
- 238000009826 distribution Methods 0.000 claims abstract description 26
- 238000005192 partition Methods 0.000 claims abstract description 12
- 239000012530 fluid Substances 0.000 claims description 33
- 238000003466 welding Methods 0.000 claims description 10
- 238000009792 diffusion process Methods 0.000 claims description 9
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 230000000694 effects Effects 0.000 abstract description 10
- 230000000630 rising effect Effects 0.000 abstract description 3
- 230000002708 enhancing effect Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 34
- 239000007789 gas Substances 0.000 description 24
- 239000003507 refrigerant Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 238000001816 cooling Methods 0.000 description 7
- 238000005057 refrigeration Methods 0.000 description 7
- 239000010687 lubricating oil Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000003595 mist Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
本发明公开了带有扰动和安全回油的高效管外蒸发换热器,旨在提供一种能够防止液击事故,强化换热效果,安全回油的管外蒸发换热器。第一封头和第一管板之间通过第一隔板分隔成第二分流室、液体汇集室,第二封头和第二管板之间通过第二隔板分隔成第一分流室、第三分流室,多根并列放置的竖直换热扁管设置在壳体内下部空间,一部分竖直换热扁管连通第二分流室与第一分流室,另一部分竖直换热扁管连通第二分流室与第三分流室;水平换热扁管设置在壳体内上部空间并连通液体汇集室与第三分流室。本发明蒸发换热器壳体内的空间增加,并且通畅,换热扁管外的气泡上升阻力减小,易于气泡迅速上升,强化了换热效果。避免气体夹带液滴,防止液击事故。
The invention discloses a high-efficiency external evaporative heat exchanger with disturbance and safe oil return, and aims to provide an external evaporative heat exchanger capable of preventing liquid hammer accidents, enhancing heat exchange effect, and safely returning oil. The first head and the first tube sheet are separated into the second flow chamber and the liquid collection chamber by the first partition, and the second head and the second tube sheet are separated into the first flow chamber and the liquid collection chamber by the second partition. In the third distribution chamber, a plurality of vertical heat exchange flat tubes placed side by side are arranged in the lower space of the shell, a part of the vertical heat exchange flat tubes communicates with the second distribution chamber and the first distribution chamber, and the other part of the vertical heat exchange flat tubes communicates The second distributing chamber and the third distributing chamber; the horizontal heat exchange flat tube is arranged in the upper space of the casing and communicates with the liquid collection chamber and the third distributing chamber. The space in the shell of the evaporation heat exchanger of the present invention is increased and unobstructed, the rising resistance of the air bubbles outside the heat exchange flat tube is reduced, the air bubbles are easy to rise rapidly, and the heat exchange effect is enhanced. Avoid gas entrained liquid droplets, to prevent liquid impact accidents.
Description
技术领域 technical field
本发明涉及一种应用于制冷系统中的冷却冷凝管内制冷工质、冷却管内载冷工质的管外蒸发换热器。The invention relates to an external evaporating heat exchanger for cooling refrigerant in a condensing pipe and carrying refrigerant in a cooling pipe used in a refrigeration system.
背景技术 Background technique
在工业和商业领域,现有的制冷系统中使用的壳管型管外蒸发换热器主要存在下述缺点:In the industrial and commercial fields, the shell-and-tube evaporative heat exchangers used in existing refrigeration systems mainly have the following disadvantages:
1.蒸发换热器管外的壳管间按照一定的液面高度充灌制冷工质,壳体内由于扰动形成雾状,由于气体直接通过气体工质出口从蒸发换热器中流出,蒸气引出时容易夹带液滴,造成压缩机的液击事故。1. The shell and tube outside the tube of the evaporative heat exchanger is filled with refrigerant according to a certain liquid level, and the inside of the shell forms a mist due to disturbance. When it is easy to entrain liquid droplets, it will cause liquid hammer accidents of the compressor.
2.在壳管间的大空间内吸热蒸发的工质,润滑油或是悬浮在液体表面或是沉积在液体下面,依靠压缩机抽吸气体带油,润滑油不能及时顺畅地回到压缩机,不能保证压缩机的润滑油量。2. For the working medium that absorbs heat and evaporates in the large space between the shell and tube, the lubricating oil is either suspended on the surface of the liquid or deposited under the liquid, and the oil is carried by the compressor to suck the gas, so the lubricating oil cannot return to the compression in time and smoothly machine, the amount of lubricating oil in the compressor cannot be guaranteed.
3.如果蒸发换热器采用的换热管较长,需设置支撑板,使换热面积减小,为保证换热面积,蒸发换热器的长度增加,尺寸增大,占地增多,消耗材料增多,重量增大。3. If the heat exchange tube used in the evaporative heat exchanger is longer, a support plate needs to be installed to reduce the heat exchange area. More material and more weight.
4.蒸发换热器采用圆形换热管交错布置的结构,不利于气泡的上升,影响换热效果。4. The evaporative heat exchanger adopts the structure of staggered arrangement of circular heat exchange tubes, which is not conducive to the rise of bubbles and affects the heat exchange effect.
在超市等食品冷冻冷藏保鲜的复叠式制冷系统中,对于冷却冷凝低温循环制冷工质、冷却中温循环载冷工质、高温循环制冷工质管外蒸发换热的换热器,应针对低温循环制冷工质、中温循环载冷工质的热力性能特点,如自然工质CO2,其粘性小、流动阻力小,需采用微小通道换热管的管外蒸发换热器,以节省金属材料,减少占地空间,减轻重量。In the cascade refrigeration system for freezing, refrigerating and fresh-keeping foods such as supermarkets, the heat exchangers for cooling and condensing low-temperature circulating refrigerants, cooling medium-temperature circulating refrigerants, and high-temperature circulating refrigerants for external evaporation and heat exchange should be designed for low-temperature cooling. The thermodynamic performance characteristics of circulating refrigerants and medium-temperature circulating refrigerants, such as natural refrigerant CO 2 , has low viscosity and low flow resistance, so it is necessary to use an external evaporative heat exchanger with micro-channel heat exchange tubes to save metal materials , to reduce space and weight.
发明内容 Contents of the invention
本发明是为了克服现有技术中的不足之处,提供一种能够防止液击事故的发生,强化换热效果,减少换热面积,具有良好回油性能的管外蒸发换热器。The purpose of the present invention is to overcome the deficiencies in the prior art and provide an external evaporation heat exchanger capable of preventing liquid hammer accidents, enhancing heat exchange effect, reducing heat exchange area and having good oil return performance.
本发明通过下述技术方案实现:The present invention realizes through following technical scheme:
一种带有扰动和安全回油的高效管外蒸发换热器,其特征在于,包括圆筒状的壳体、第一封头、第一管板、第二封头、第二管板、多根并列放置的竖直换热扁管、水平换热扁管,所述竖直换热扁管和水平换热扁管内分别设置有多个内部通道,所述壳体的两端分别与第一管板和第二管板焊接,所述第一管板和第二管板上分别设置有水平换热扁管孔和多个竖直换热扁管孔,所述第一管板与第一封头之间通过连接螺栓和密封垫连接,所述第一封头和第一管板之间通过第一隔板分隔成第二分流室、液体汇集室,所述液体汇集室外侧连接有第一工质液体出口接管;所述第二管板与第二封头之间通过连接螺栓和密封垫连接,所述第二封头和第二管板之间通过第二隔板分隔成第一分流室、第三分流室,所述第一分流室外侧连接有第一工质气体进口接管;多根并列放置的竖直换热扁管设置在壳体内下部空间,一部分竖直换热扁管穿过第一管板和第二管板上的竖直换热扁管孔连通第二分流室与第一分流室,另一部分竖直换热扁管穿过第一管板和第二管板上的竖直换热扁管孔连通第二分流室与第三分流室;水平换热扁管设置在壳体内上部空间,水平换热扁管穿过第一管板和第二管板上的水平换热扁管孔并连通液体汇集室与第三分流室;每根竖直换热扁管分别与第一管板和第二管板上的竖直换热扁管孔焊接,水平换热扁管分别与第一管板和第二管板上水平换热扁管孔焊接;在壳体的上端连接有第二工质气体出口接管,在壳体的下端连接有第二工质液体进口接管。A high-efficiency external tube evaporative heat exchanger with disturbance and safe oil return is characterized in that it includes a cylindrical shell, a first head, a first tube sheet, a second head, a second tube sheet, A plurality of vertical heat exchange flat tubes and horizontal heat exchange flat tubes placed side by side, the vertical heat exchange flat tubes and horizontal heat exchange flat tubes are respectively provided with a plurality of internal passages, the two ends of the shell are respectively connected to the first One tube sheet and the second tube sheet are welded, the first tube sheet and the second tube sheet are respectively provided with horizontal heat exchange flat tube holes and a plurality of vertical heat exchange flat tube holes, the first tube sheet and the second tube sheet The heads are connected by connecting bolts and gaskets, and the first head and the first tube sheet are separated into a second distribution chamber and a liquid collection chamber by a first partition, and the liquid collection chamber is connected with a The outlet of the first working medium liquid is connected; the second tube plate and the second head are connected by connecting bolts and gaskets, and the second head and the second tube plate are separated into the first part by the second partition plate A diversion chamber and a third diversion chamber, the outside of the first diversion chamber is connected with a first working gas inlet connection; a plurality of vertical heat exchange flat tubes placed side by side are arranged in the lower space of the shell, and a part of the vertical heat exchange flat tubes The tube passes through the vertical heat exchange flat tube holes on the first tube sheet and the second tube sheet to communicate with the second flow chamber and the first flow chamber, and another part of the vertical heat exchange flat tube passes through the first tube sheet and the second tube The vertical heat exchange flat tube hole on the plate communicates with the second distribution chamber and the third distribution chamber; the horizontal heat exchange flat tube is arranged in the upper space of the shell, and the horizontal heat exchange flat tube passes through the first tube sheet and the second tube sheet The horizontal heat exchange flat tube holes are connected to the liquid collection chamber and the third distribution chamber; each vertical heat exchange flat tube is respectively welded to the vertical heat exchange flat tube holes on the first tube sheet and the second tube sheet, and the horizontal heat exchange flat tube holes are connected to each other. The heat flat tubes are respectively welded to the horizontal heat exchange flat tube holes on the first tube plate and the second tube plate; the upper end of the shell is connected with the outlet pipe of the second working medium gas, and the lower end of the shell is connected with the second working medium liquid Imports take over.
在壳体的下端连接有第二工质液体连接管,所述第二工质液体连接管的端部与引射室连通,喇叭口状的扩散管一端与所述引射室连通,另一端与壳体的下端连接,第二工质高压液体连接管的端部置于所述引射室内,与扩散管的喉管部位相应的位置设置有与第二工质高压液体连接管连接的喷嘴。A second working fluid connecting pipe is connected to the lower end of the housing, the end of the second working fluid connecting pipe communicates with the injection chamber, one end of the bell-shaped diffuser communicates with the injection chamber, and the other end communicates with the injection chamber. It is connected to the lower end of the housing, the end of the second working medium high-pressure liquid connecting pipe is placed in the injection chamber, and a nozzle connected to the second working medium high-pressure liquid connecting pipe is arranged at a position corresponding to the throat of the diffusion pipe .
回油管一端通过回油控制阀与第二工质气体出口接管连接,另一端置于壳体内、端部至竖直换热扁管的最上部的位置,回油管伸入壳体内的端部固定有温度传感器。One end of the oil return pipe is connected to the outlet pipe of the second working medium gas through the oil return control valve, the other end is placed in the casing, and the end reaches the uppermost position of the vertical heat exchange flat pipe, and the end of the oil return pipe extending into the casing is fixed There is a temperature sensor.
每根竖直换热扁管的每个内部通道内设置有多个换热翅,所述水平换热扁管的每个内部通道内设置有多个换热翅。Each internal channel of each vertical heat exchange flat tube is provided with multiple heat exchange fins, and each internal channel of the horizontal heat exchange flat tube is provided with multiple heat exchange fins.
壳体与第二工质气体出口接管焊接连接,第二工质气体出口接管与回油管之间焊接连接,壳体与回油管之间焊接连接,第二工质液体进口接管与壳体之间焊接连接,扩散管与壳体之间焊接连接,第二工质液体连接管与壳体之间焊接连接。The housing is welded to the outlet pipe of the second working fluid gas, the outlet pipe of the second working fluid gas is welded to the oil return pipe, the housing is welded to the oil return pipe, and the liquid inlet pipe of the second working medium is connected to the housing. The welding connection is the welding connection between the diffusion pipe and the casing, and the welding connection between the second working fluid connection pipe and the casing.
本发明具有下述技术效果:The present invention has following technical effect:
1.本发明的带有扰动和安全回油的高效管外蒸发换热器,采用竖直换热扁管和水平换热扁管相结合的结构,并列放置的竖直换热扁管使管间空间较原有的交错布置的圆管间的空间明显增加,并且通畅,换热扁管外形成的气泡上升阻力减小,易于气泡迅速上升,强化了换热效果。放置在壳体上部空间内的水平换热扁管,可以挡住壳体内由于扰动形成的雾状,避免气体夹带液滴,防止液击事故的发生。1. The high-efficiency outer-tube evaporative heat exchanger with disturbance and safe oil return of the present invention adopts a structure combining vertical heat-exchange flat tubes and horizontal heat-exchange flat tubes, and the vertical heat-exchange flat tubes placed side by side make the tubes Compared with the space between the original staggered circular tubes, the space between them is significantly increased and unobstructed. The rising resistance of the air bubbles formed outside the heat exchange flat tubes is reduced, making it easy for the air bubbles to rise rapidly, and the heat exchange effect is enhanced. The horizontal heat exchange flat tube placed in the upper space of the shell can block the mist formed by the disturbance in the shell, avoid the entrainment of liquid droplets in the gas, and prevent the occurrence of liquid hammer accidents.
2.第二工质高压液体进入第二工质高压流体连接管,并通过喷嘴高速喷出,在扩散管的喉管部位入口形成真空,由第二工质液体连接管来的低压的液体被吸入,两股流体在喉管部位混合并进行动量交换,使被输送的液体的动能增加,最后通过扩散管将大部分动能转换为压力能后,进入壳体中。由于高压流体的引射,使壳体内的工质不停地流动,对壳体内的工质形成了扰动,快速将换热扁管外表面形成的气泡带走,加速了气泡的形成,强化了换热效果,对相同换热量的蒸发换热可以减少换热面积,减小换热器的尺寸,降低成本,节约能源。2. The high-pressure liquid of the second working medium enters the connecting pipe of the high-pressure fluid of the second working medium, and is sprayed out at high speed through the nozzle, forming a vacuum at the entrance of the throat of the diffusion pipe, and the low-pressure liquid coming from the connecting pipe of the second working medium liquid is Inhalation, the two fluids mix and exchange momentum at the throat, which increases the kinetic energy of the transported liquid, and finally converts most of the kinetic energy into pressure energy through the diffuser tube and enters the shell. Due to the ejection of high-pressure fluid, the working medium in the shell is continuously flowing, which disturbs the working medium in the shell, and quickly takes away the air bubbles formed on the outer surface of the heat exchange flat tube, which accelerates the formation of air bubbles and strengthens the Heat exchange effect, the evaporation heat exchange of the same heat exchange heat can reduce the heat exchange area, reduce the size of the heat exchanger, reduce the cost and save energy.
3.在第二工质气体出口接管上连接有回油管,回油管伸入至壳体内的第二工质的控制液面高度,回油管伸入至壳体内的端部设有温度传感器,能够利用第二工质的液体、气体与润滑油的热传导系数的不同,控制回油与供液,可以精确地控制液面的高度,有效地避免液体进入压缩机,防止压缩机的液击事故的发生。同时,良好地回油,能够保证系统的可靠运行。3. An oil return pipe is connected to the outlet pipe of the second working medium, and the oil return pipe extends to the control liquid level height of the second working medium in the casing, and the end of the oil return pipe extending into the casing is provided with a temperature sensor, which can Using the difference in thermal conductivity of the second working medium liquid, gas and lubricating oil to control the oil return and liquid supply, the height of the liquid level can be precisely controlled, effectively preventing the liquid from entering the compressor and preventing the liquid shock accident of the compressor. occur. At the same time, good oil return can ensure the reliable operation of the system.
4.在竖直换热扁管和水平换热扁管的内部通道内加工成带有各种内翅的结构,可以强化通道内第一工质的换热。4. The internal channels of the vertical heat exchange flat tubes and horizontal heat exchange flat tubes are processed into structures with various inner fins, which can strengthen the heat exchange of the first working fluid in the channels.
5.壳体与第一管板、第二管板、第二工质气体出口接管、第二工质液体进口接管、扩散管、第二工质液体连接管之间分别为焊接连接,能够有效地防止第二工质的泄漏。5. The shell is welded to the first tube plate, the second tube plate, the second working medium gas outlet connection pipe, the second working medium liquid inlet connection pipe, the diffusion pipe, and the second working medium liquid connecting pipe respectively, which can effectively To prevent the leakage of the second working fluid.
6.第一工质和第二工质的人为流动换热,换热效果好。6. The artificial flow heat exchange between the first working substance and the second working substance has good heat exchange effect.
7.由于换热扁管本身具有的刚性,不会发生下垂变形,所以不设置支撑板,不影响换热面积,外形尺寸小,重量轻。7. Due to the rigidity of the heat exchange flat tube itself, there will be no sagging deformation, so there is no support plate, which does not affect the heat exchange area, small size and light weight.
附图说明 Description of drawings
图1为本发明带有扰动和安全回油的高效管外蒸发换热器的示意图;Fig. 1 is the schematic diagram of the high-efficiency external tube evaporative heat exchanger with disturbance and safe oil return of the present invention;
图2为第一封头结构示意图;Fig. 2 is a schematic diagram of the structure of the first head;
图3为第二封头结构示意图;Fig. 3 is a schematic diagram of the structure of the second head;
图4为第一管板结构示意图;Fig. 4 is a schematic diagram of the structure of the first tube sheet;
图5为A-A剖视图;Fig. 5 is A-A sectional view;
图6为B-B剖视图。Fig. 6 is a B-B sectional view.
具体实施方式 Detailed ways
图1为本发明带有扰动和安全回油的高效管外蒸发换热器的示意图,包括圆筒状的壳体5、第一封头2、第一管板4、第二封头11、第二管板12、多根并列放置的竖直换热扁管8、水平换热扁管9。竖直换热扁管8和水平换热扁管9均由铝材挤压而成,并在竖直换热扁管8和水平换热扁管9内部形成多个微小的内部通道。壳体5的两端分别与第一管板4和第二管板12焊接。第一管板的示意图如图4所示,在第一管板4上分别设置有连接螺栓孔27、水平换热扁管孔28和多个竖直换热扁管孔29,第二管板12与第一管板4的结构相同,在第二管板12上也分别设置有连接螺栓孔、水平换热扁管孔和多个竖直换热扁管孔。Fig. 1 is a schematic diagram of the high-efficiency external tube evaporation heat exchanger with disturbance and safe oil return of the present invention, including a cylindrical shell 5, a
第一封头的示意图如图2所示,在第一封头上沿圆周均匀分布有多个与第一管板上相应的连接螺栓孔19,第一管板4与第一封头2之间通过穿过第一管板上的连接螺栓孔27和第一封头上的连接螺栓孔19的连接螺栓3和密封垫连接。第一封头2和第一管板4之间通过第一隔板21分隔成第二分流室22、液体汇集室20,液体汇集室20外侧连接有第一工质液体出口接管1。第二封头的示意图如图3所示,在第二封头上沿圆周均匀分布有多个与第二管板上相应的连接螺栓孔23,第二管板12与第二封头11之间通过穿过第二管板上的连接螺栓孔和第二封头上的连接螺栓孔的连接螺栓和密封垫连接。第二封头11和第二管板12之间通过第二隔板25分隔成第一分流室26、第三分流室24,第一分流室26外侧连接有第一工质气体进口接管10。The schematic diagram of the first head is shown in Figure 2. On the first head, there are a plurality of connecting
多根并列放置的竖直换热扁管8设置在壳体5内下部空间中,多根并列放置的竖直换热扁管8分为两部分,一部分竖直换热扁管8-1穿过第一管板和第二管板上的竖直换热扁管孔连通第二分流室22与第一分流室26,另一部分竖直换热扁管8-2穿过第一管板和第二管板上的竖直换热扁管孔连通第二分流室22与第三分流室24。水平换热扁管9设置在壳体内上部空间,水平换热扁管9穿过第一管板和第二管板上的水平换热扁管孔连通液体汇集室20与第三分流室24。每根竖直换热扁管分别与第一管板和第二管板上的竖直换热扁管孔焊接,水平换热扁管分别与第一管板和第二管板上的水平换热扁管孔焊接。在壳体5的上端连接有第二工质气体出口接管6,在壳体5的下端连接有第二工质液体进口接管14。A plurality of vertical heat exchange
为了形成对壳体内流体的扰动,在壳体5的下端连接有第二工质液体连接管13,第二工质液体连接管13的端部与引射室31连通,喇叭口状的扩散管16一端与所述引射室31连通,另一端与壳体5的下端连接,第二工质高压液体连接管18的端部置于所述引射室31内,与扩散管的喉管部位17相应的位置设置有与第二工质高压液体连接管18连接的喷嘴15。In order to form a disturbance to the fluid in the housing, a second working
回油管7一端通过回油控制阀30与第二工质气体出口接管6连接,另一端置于壳体5内、端部至竖直换热扁管8的最上部的位置,回油管7伸入壳体内的端部固定有温度传感器。One end of the
为了强化通道内的换热效果,每根竖直换热扁管的每个内部通道内设置有多个换热翅,水平换热扁管的每个内部通道内设置有多个换热翅。In order to enhance the heat exchange effect in the channel, a plurality of heat exchange fins are arranged in each inner channel of each vertical heat exchange flat tube, and a plurality of heat exchange fins are arranged in each inner channel of each horizontal heat exchange flat tube.
为了防止第二工质泄漏,壳体与第二工质气体出口接管焊接连接,第二工质气体出口接管与回油管之间焊接连接,壳体与回油管之间焊接连接,第二工质液体进口接管与壳体之间焊接连接,扩散管与壳体之间焊接连接,第二工质液体连接管与壳体之间焊接连接。In order to prevent the leakage of the second working fluid, the casing is welded to the outlet pipe of the second working fluid, the outlet pipe of the second working fluid is welded to the oil return pipe, and the casing is welded to the oil return pipe. The liquid inlet connection pipe is welded to the shell, the diffuser is welded to the shell, and the second working fluid connection pipe is welded to the shell.
组装时,壳体5与第一管板4和第二管板12焊接后,将水平换热扁管由第一管板4上的水平换热扁管孔28插入,并穿过第二管板上的水平换热扁管孔,连通液体汇集室20与第三分流室24,并将水平换热扁管与水平换热扁管孔焊接。将竖直换热扁管由第一管板4上的竖直换热扁管孔29插入,并穿过第二管板12上的竖直换热扁管孔,一部分竖直换热扁管8-1连通第二分流室22与第一分流室26,另一部分竖直换热扁管8-2连通第二分流室22与第三分流室24,并将竖直换热扁管与竖直换热扁管孔焊接。之后,将第一管板4上的连接螺栓孔与第一封头上的连接螺栓孔对准,经连接螺栓紧密连接,并通过密封垫密封,将第二管板12上的连接螺栓孔与第二封头上的连接螺栓孔对准,经连接螺栓紧密连接,并通过密封垫密封。之后,壳体5上焊接第二工质气体出口接管6、回油管7、第二工质液体进口接管14、扩散管16、第二工质液体连接管13,完成组装过程。When assembling, after the shell 5 is welded with the first tube sheet 4 and the
以下以R290/CO2复叠式制冷循环为例对本发明的换热过程进行说明。对于R290/CO2复叠式制冷循环,第一工质为CO2,第二工质为R290。使用时,从R290膨胀阀来的R290流体,经第二工质液体进口接管14进入壳体5内,第二工质R290液体的液面高度为至水平换热扁管的上端部,使水平换热扁管淹没在R290液体中。从CO2压缩机来的第一工质CO2气体,经第一工质气体进口接管10进入第二封头的第一分流室26,进入竖直换热扁管8-1内的通道,与第二工质R290进行热交换,放出热量冷却冷凝后,进入第一封头的第二分流室22,从第一封头的第二分流室22流出,进入被第二隔板25分隔的竖直换热扁管8-2内的通道,进一步冷却冷凝放热后,进入第二封头的第三分流室24,从第三分流室24进入水平换热扁管9内的通道,进一步放热后,变成液体进入第一封头的液体汇集室20,第一工质CO2液体经第一封头的第一工质液体出口接管1进入第一工质CO2的膨胀阀。第二工质R290在壳体内吸收竖直换热扁管和水平换热扁管内第一工质CO2放出的热量蒸发成气体后,从第二工质气体出口接管6回到R290压缩机。The heat exchange process of the present invention will be described below by taking the R290/CO 2 cascade refrigeration cycle as an example. For the R290/CO 2 cascade refrigeration cycle, the first working fluid is CO 2 and the second working fluid is R290. When in use, the R290 fluid from the R290 expansion valve enters the casing 5 through the second working medium liquid
第二工质高压流体连接管18与第二工质R290冷凝器的出口相连,由R290冷凝器来的部分高压R290液体,经第二工质高压流体连接管18,通过喷嘴15高速喷出,在喉管部位入口处因周围的R290气体被射流卷走而形成真空,由第二工质液体连接管13来的低压的R290液体被吸入,两股流体在喉管中混合并进行动量交换,使被输送的R290液体的动能增加,最后通过扩散管16将大部分动能转换为压力能后,进入壳体5中,由于高压R290流体的引射,使壳体内的第二工质R290不停地流动,对壳体内的R290工质形成了扰动,快速将换热扁管外表面形成的气泡带走,加速了气泡的形成,强化了换热效果,对相同换热量的冷凝蒸发换热可以减少换热面积,减小换热器的尺寸,降低成本,节约能源。The second working medium high-pressure
回油管7伸入至壳体内的第二工质R290的控制液面高度上,回油管7伸入至壳体内的端部设有温度传感器,利用第二工质R290液体、第二工质R290气体与润滑油的热传导系数的不同,控制回油与供液。温度传感器感受到的如果是油,则通过控制器控制打开回油控制阀30,液面上的润滑油层通过回油管7,经回油控制阀30与第二工质气体出口6的R290气体一起,被抽吸回压缩机,可以有效地避免R290液体进入R290压缩机,防止R290压缩机的液击事故的发生,同时,良好地回油,能够保证R290压缩机的润滑油量,保证系统的可靠运行。如果温度传感器感受到的是R290液体,则通过控制器控制关闭回油控制阀30,减小R290膨胀阀的开启度,减小R290的供液量。如果温度传感器感受到的是R290气体,则通过控制器控制打开回油控制阀30,开大R290膨胀阀的开启度,增大R290的供液量。通过回油管、温度传感器与回油控制阀的结构设计,可以精确地控制液面的高度。The
竖直换热扁管8和水平换热扁管9的内部通道,可以加工成带有各种内翅的结构,以强化通道内第一工质CO2的换热。并列布置的竖直换热扁管8,管间空间较原有的交错布置的圆管间的空间明显增加,并且通畅,换热扁管外形成的气泡上升阻力减小,易于气泡迅速上升,加强了换热。放置在壳体上部空间内的水平的换热扁管9,可以挡住壳体内由于扰动形成的雾状,造成气体夹带液滴,经第二工质气体出口被抽吸回压缩机,防止液击事故的发生。The internal channels of the vertical heat exchange
本发明实施例中的第一工质CO2为三个流程,可以根据不同的换热量的大小,调整第一封头内的第一隔板、第二封头内的第二隔板的位置,调整被分隔的竖直换热扁管的数量,可以设置不同的流程数。通过改变水平换热扁管9的尺寸与通道数,调整水平换热扁管9的上下位置,调整最后一程的换热面积。The first working substance CO in the embodiment of the present invention has three processes, and the first partition in the first head and the second partition in the second head can be adjusted according to the size of different heat transfers. Position, adjust the number of separated vertical heat exchange flat tubes, and set different flow numbers. By changing the size and number of channels of the horizontal heat exchange flat tube 9 , adjusting the upper and lower positions of the horizontal heat exchange flat tube 9 , the heat exchange area of the last pass is adjusted.
本发明结构简单,便于制造、安装和维护。特别适用于较大冷量的R290/CO2复叠式制冷循环的冷凝蒸发换热的特点,本发明的提出是使R290/CO2复叠式制冷循环走向实际应用的关键技术之一。The invention has simple structure and is convenient to manufacture, install and maintain. It is especially suitable for the characteristics of condensation, evaporation and heat exchange of the R290/CO 2 cascade refrigeration cycle with relatively large cooling capacity. The proposal of the present invention is one of the key technologies to make the R290/CO 2 cascade refrigeration cycle move towards practical application.
尽管参照实施例对所公开的涉及一种带有扰动和安全回油的高效管外蒸发换热器进行了特别描述,以上描述的实施例是说明性的而不是限制性的,在不脱离本发明的精神和范围的情况下,所有的变化和修改都在本发明的范围之内。Although the disclosed high-efficiency external tube evaporative heat exchanger with disturbance and safety oil return has been specifically described with reference to the embodiments, the above-described embodiments are illustrative and not restrictive, without departing from the present invention All changes and modifications within the spirit and scope of the invention are within the scope of the invention.
Claims (5)
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| CN102305565A (en) * | 2011-10-19 | 2012-01-04 | 路生吉 | Flow-control enhanced heat-transfer steam heat accumulator |
| CN102322891A (en) * | 2011-05-25 | 2012-01-18 | 天津商业大学 | Visual boiling and heat exchange testing device outside high-pressure refrigerant tube |
| CN104236174A (en) * | 2014-09-25 | 2014-12-24 | 天津商业大学 | Shell-and-tube evaporator adopting high liquid wetting flowing heat exchanging way in pipe |
| CN105509373A (en) * | 2015-12-24 | 2016-04-20 | 珠海格力电器股份有限公司 | Heat exchanger and air conditioner with same |
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| CN102322891A (en) * | 2011-05-25 | 2012-01-18 | 天津商业大学 | Visual boiling and heat exchange testing device outside high-pressure refrigerant tube |
| CN102305565A (en) * | 2011-10-19 | 2012-01-04 | 路生吉 | Flow-control enhanced heat-transfer steam heat accumulator |
| CN104236174A (en) * | 2014-09-25 | 2014-12-24 | 天津商业大学 | Shell-and-tube evaporator adopting high liquid wetting flowing heat exchanging way in pipe |
| CN104236174B (en) * | 2014-09-25 | 2016-04-06 | 天津商业大学 | Shell-and-tube evaporator with high liquid-wetting flow heat transfer in the tube |
| CN105509373A (en) * | 2015-12-24 | 2016-04-20 | 珠海格力电器股份有限公司 | Heat exchanger and air conditioner with same |
| CN107631637A (en) * | 2017-11-15 | 2018-01-26 | 中冶北方(大连)工程技术有限公司 | A kind of anti-settling hydrops groove of central cooler liquid sealing system |
| CN107631637B (en) * | 2017-11-15 | 2023-10-20 | 中冶北方(大连)工程技术有限公司 | Anti-deposition liquid tank of liquid sealing system of annular cooler |
| CN111365898A (en) * | 2020-04-03 | 2020-07-03 | 常州微能节能科技有限公司 | Method for promoting oil return of refrigerating machine oil of Freon circulation system |
| CN113357850A (en) * | 2021-06-23 | 2021-09-07 | 特灵空调系统(中国)有限公司 | Evaporator and water chilling unit |
| CN113357850B (en) * | 2021-06-23 | 2023-08-25 | 特灵空调系统(中国)有限公司 | Evaporator and water chilling unit |
| CN113701404A (en) * | 2021-08-20 | 2021-11-26 | 广东工业大学 | Evaporator |
| CN116105401A (en) * | 2021-11-09 | 2023-05-12 | 浙江盾安机电科技有限公司 | Heat exchangers and air conditioning units |
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