CN101463162A - Copolymer for producing polypropylene double-walled reinforcement bellows and preparation thereof - Google Patents
Copolymer for producing polypropylene double-walled reinforcement bellows and preparation thereof Download PDFInfo
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- CN101463162A CN101463162A CNA2008101825025A CN200810182502A CN101463162A CN 101463162 A CN101463162 A CN 101463162A CN A2008101825025 A CNA2008101825025 A CN A2008101825025A CN 200810182502 A CN200810182502 A CN 200810182502A CN 101463162 A CN101463162 A CN 101463162A
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- walled reinforcement
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Abstract
The invention relates to a production material of a plastic pipeline used for being buried to drain water and a processing technique thereof, in particular to a copolymer used for producing a reinforced double-wall corrugated pipe. The copolymer comprises the following compositions and the weight portions: 75 portions to 100 portions of polypropylene resin, 2 portions to 15 portions of chlorinated polynvinyl chloride, 15 portions to 80 portions of calcium carbonate, 10 portions to 60 portions of talcum powder, 0.1 portion to 2 portions of polyethylene wax dispersant, 0.1 portion to 1.8 portions of stearic acid lubricant and 0.2 portion to 3 portions of titanate coupling agent. The pipeline produced by using the invention has the characteristics of strong decay resistance and high strength and toughness.
Description
Technical field
The present invention relates to bury the production material and the complete processing thereof of the plastic conduit that the ground draining uses.
Background technology
At present, producing and bury the plastic conduit that the ground draining is used, generally all is to produce with polyvinyl resin and polyvinyl chloride (U-PVC) resin.And double-wall corrugated pipe is that the same big tubing of bore is that materials are economized most in the underground pipe material, structure, the most rational a kind of structural tube of intensity.
With polyethylene (PE) is the double-wall corrugated pipe of main material production: advantage is that good toughness, shock resistance are good, winter hardiness is good.But its disadvantage is: 1, elasticity modulus of materials is low, and product strength is low, and the materials amount is many.2, resistance to elevated temperatures is poor, and especially south summer, temperature under the sun was higher than the obvious step-down of tubing rigidity more than 30 ℃, and interface is yielding, difficult insertion, constructional difficulties, easy to leak.
With polyvinyl chloride (U-PVC) is the double-wall corrugated pipe of main material production: its advantage is that intensity is big, elasticity modulus of materials height, difficult combustion.But its shortcoming is: starting material add the poor heat stability in man-hour, and especially large diameter pipeline is difficult to moulding, and chance high temperature easily decomposes, flowability is poor, and general production can only be at bore all less than ¢ 600 following tubing, and heavy caliber pipe is difficult to produce.2, winter hardiness is poor, and shock resistance is poor, especially to winter fragility big, be difficult for construction.
Summary of the invention
Goal of the invention of the present invention provides a kind of multipolymer that is used to produce polypropylene double-walled reinforcement bellows.
Another goal of the invention of the present invention provides a kind of preparation method who is used to produce the multipolymer of polypropylene double-walled reinforcement bellows.
In order to solve the problems of the technologies described above, the invention provides following technical proposals:
The multipolymer that is used to produce the reinforcement double-wall corrugated pipe comprises following component and weight part:
Acrylic resin 75-100
Chlorinated polyvinyl chloride 2-15
Lime carbonate 15-80
Talcum powder 10-60
Ployethylene Wax dispersion agent (PE is cured) 0.1-2
Stearic acid (HSt) lubricant 0.1-1.8
Titanate coupling agent (NDZ-101) 0.2-3
Four [β-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid] pentaerythritol ester (antioxidant 1010) 0.1-1.5
Further: the paraffin wax that also comprises 0.1~1.5 weight part;
Further: the lead salts stablizer (PbSt) that also comprises 0.2~3 weight part;
Further: also comprise 0.3~3 parts by weight of carbon black;
A kind of preparation method who is used to produce the multipolymer of polypropylene double-walled reinforcement bellows: by following production in series;
(a) raw material is carried out batching weighing by certain weight ratio;
(b) the described batching of step (a) is mixed with mixing at high speed mixer;
(c) mixture of previous step being made suddenly adds the technological temperature of twin screw extruder and setting and extrudes;
Wherein, the mixed temperature of the heat of high speed mixer is 100-125 ℃; Cold mixed temperature is below 60 ℃; High speed mixer is a SRL type high speed cold Hot mixer group,
Twin screw extruder is the SJZ conical double screw extruder, universal equipment be 65 machines-95 machines, wherein each segment process temperature of machine barrel is: 160~190 ℃ of feeding sections; 180~210 ℃ of fluxing zones; 190~230 ℃ of homogenizing zones, extruder screw rotating speed are 15 rev/mins~40 rev/mins; Forcing machine feeding rotating speed is 10 rev/mins~40 rev/mins.
The double-walled reinforcement tube wave line tubing that uses the present invention to produce is compared with other like product, and following advantage is arranged:
(1), the polypropylene double-walled reinforcement pipe corrugated tube of employing the present invention production has significantly raising with respect to the twin wall emitter lateral corrugated tube of prior art production on the use weather resistance, especially when constructing southern summer, be exposed to the sun down at the high temperature and the sun more than 35 ℃, the double-walled reinforcement pipe corrugated tube tubing that adopts the present invention to produce is indeformable; But adopt PE double-wall corrugated pipe bell and spigot with regard to yielding, more difficult insertion, constructional difficulties, easily leak.If when constructing for subzero about 5 ℃, adopt the double-walled reinforcement pipe corrugated tube of the present invention's production in the winter time, winter resistance is better, can damaged and fracture.Adopt PE double-wall corrugated pipe ring stiffness then obviously to descend easy deformation; And the pvc pipe material is difficult for construction and installation generally in subzero 5 ℃ of crackies and fracture.
(2), the polypropylene double-walled reinforcement pipe corrugated tube that adopts the present invention to produce, its mechanical property significantly improves, elasticity modulus of materials is to adopt more than 2 times of PE double-wall corrugated pipe.General PE elasticity modulus of materials (Mpa) is 800~900, and adopt double-walled reinforcement tube wave line tubular elastic modulus that the present invention produces at (Mpa) more than 2500~3000.
(3), the polypropylene resin great advantage is good fluidity, is easy to machine-shaping, especially is fit to produce heavy caliber pipe.The double-walled reinforcement pipe corrugated tube that adopts the present invention to produce, because elasticity modulus of materials significantly improves, at the double-wall corrugated pipe of producing equal bore, ad eundem rigidity, the double-walled reinforcement pipe corrugated tube that employing the present invention produces than PE double-wall corrugated pipe materials amount still less, generally can economize 15~20% material, so its cost performance and the market competitiveness more have superiority.
(4), the tubing cylindrical vertically increases reinforcement design, makes the double-wall corrugated pipe transverse strength higher, the tubing stress performance is more rationally, evenly.
(5), the polypropylene double-walled reinforcement pipe corrugated tube resistance toheat that adopts the present invention to produce is better, its heat-drawn wire can reach about 150 ℃, and adopts tubing heat-drawn wire that PE and PVC produce generally below 85 ℃.So the polypropylene double-walled reinforcement pipe corrugated tube that adopts the present invention to produce is specially adapted to the draining in chemical plant, blow-off line.
Embodiment
The present invention will be further described according to specific embodiment:
Will be according to the weight part confected materials at high mixer high speed batch mixing, it is mixed cold mixed to carry out heat; Again mixed batch mixing is processed by the further copolymerization of SJZ conical double screw extruder; Promptly get the multipolymer that is used to produce polypropylene double-walled reinforcement bellows at last.
Component (weight part) | Embodiment 1 | Embodiment 2 | Embodiment 3 |
Polypropylene | 75 | 75 | 75 |
Chlorinatedpolyethylene | 5 | 6 | 7 |
Lime carbonate | 30 | 35 | 40 |
Talcum powder | 20 | 25 | 28 |
Dispersion agent (PE is cured) | 0.2 | 0.3 | 0.35 |
Lubricant (HSt) | 0.2 | 0.4 | 0.5 |
Coupling agent (NDZ-101) | 0.5 | 0.8 | 1 |
Antioxidant 1010 | 0.1 | 0.2 | 0.25 |
Processing parameter | |||
High speed mixer heat is mixed temperature | 116℃ | 121℃ | 125℃ |
The cold mixed temperature of high speed mixer | 60℃ | 58℃ | 55℃ |
Forcing machine feeding section temperature | 182℃ | 185℃ | 190℃ |
Forcing machine fluxing zone temperature | 201℃ | 210℃ | 205℃ |
Forcing machine homogenizing zone temperature | 210℃ | 220℃ | 230℃ |
Component (weight part) | Embodiment 1 | Embodiment 2 | Embodiment 3 |
Polypropylene | 100 | 100 | 100 |
Chlorinatedpolyethylene | 8 | 9 | 10 |
Lime carbonate | 50 | 55 | 60 |
Talcum powder | 15 | 24 | 36 |
Dispersion agent (PE is cured) | 0.4 | 0.5 | 0.6 |
Lubricant (HSt) | 0.6 | 0.7 | 0.8 |
Coupling agent (NDZ-101) | 1.2 | 1.3 | 1.5 |
Antioxidant 1010 | 0.3 | 0.35 | 0.4 |
Processing parameter | |||
High speed mixer heat is mixed temperature | 115℃ | 120℃ | 123℃ |
The cold mixed temperature of high speed mixer | 60℃ | 55℃ | 50℃ |
Forcing machine feeding section temperature | 180℃ | 188℃ | 190℃ |
Forcing machine fluxing zone temperature | 200℃ | 210℃ | 208℃ |
Forcing machine homogenizing zone temperature | 210℃ | 205℃ | 220℃ |
Component (weight part) | Embodiment 7 | Embodiment 8 | Embodiment 9 |
Polypropylene | 75 | 87.5 | 100 |
Chlorinatedpolyethylene | 2 | 8 | 15 |
Lime carbonate | 15 | 50 | 80 |
Talcum powder | 60 | 25 | 10 |
Dispersion agent (PE is cured) | 0.2 | 1.2 | 2 |
Lubricant (HSt) | 0.6 | 0.2 | 1 |
Coupling agent (NPZ-101) | 0.2 | 2 | 3 |
Antioxidant 1010 | 0.1 | 0.6 | 1 |
Paraffin wax | 0.1 | 1 | 1 |
Stablizer (PbSt) | 0.2 | 2 | 3 |
Carbon black | 0.1 | 2 | 3 |
Processing parameter | |||
High speed mixer heat is mixed temperature | 115℃ | 120℃ | 123℃ |
The cold mixed temperature of high speed mixer | 60℃ | 55℃ | 50℃ |
Forcing machine feeding section temperature | 180℃ | 188℃ | 190℃ |
Forcing machine fluxing zone temperature | 200℃ | 210℃ | 208℃ |
Forcing machine homogenizing zone temperature | 210℃ | 205℃ | 220℃ |
Technique effect of the present invention is: by acrylic resin being carried out Reinforced Polypropylene (FRPP) the double-walled reinforcement bellows material that modification is produced.Absorbed the advantage of other tubing, overcome self fault in material, made pipe structure and physical and mechanical property more reasonable.Next utilizes polypropylene starting material intrinsic advantage, can pass through 90 ℃ of following water temperatures, is specially adapted to the chemical pipeline blowdown.Be that the double-wall corrugated pipe outer wall is carried out the reinforcement design once more, increase the intensity and the torsion resistance of tubing, make tubing in construction, not allow fracture and damage, improved the tubing utilization ratio.
Reinforced Polypropylene (FRPP) the double-walled reinforcement bellows survey report that the proportioning of the component of listed 9 embodiment in the last table and weight is produced according to above-mentioned production technique is as follows:
Claims (5)
1, a kind of multipolymer that is used to produce polypropylene double-walled reinforcement bellows, it is characterized in that: it mainly comprises following component and weight part:
Acrylic resin 75-100
Chlorinated polyvinyl chloride 2-15
Lime carbonate 15-80
Talcum powder 10-60
The cured 0.1-2 of polyethylene
Stearic acid 0.1-1.8
Titanic acid ester 0.2-3
Four [β-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid] pentaerythritol ester 0.1-1.5.
2, a kind of multipolymer that is used to produce polypropylene double-walled reinforcement bellows according to claim 1 is characterized in that: the paraffin wax that also comprises 0.1~1.5 weight part.
3, a kind of multipolymer that is used to produce polypropylene double-walled reinforcement bellows according to claim 1 is characterized in that: the lead salts stablizer that also comprises 0.2~3 weight part.
4, according to claim 1,2 or 3 described a kind of multipolymers that are used to produce polypropylene double-walled reinforcement bellows, it is characterized in that: also comprise 0.3~3 parts by weight of carbon black.
5, a kind of preparation method who is used to produce the multipolymer of polypropylene double-walled reinforcement bellows: it is characterized in that: by following production in series;
(a) raw material is carried out batching weighing by certain weight ratio;
(b) the described batching of step (a) is mixed with mixing at high speed mixer;
(c) mixture of previous step being made suddenly adds the technological temperature of twin screw extruder and setting and extrudes;
Wherein, the mixed temperature of the heat of high speed mixer is 100~125 ℃; Cold mixed temperature is below 60 ℃;
Each segment process temperature of twin screw extruder machine barrel is: 160~190 ℃ of feeding sections; 180~210 ℃ of fluxing zones; 190~230 ℃ of homogenizing zones.
Priority Applications (1)
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CNA2008101825025A CN101463162A (en) | 2008-12-04 | 2008-12-04 | Copolymer for producing polypropylene double-walled reinforcement bellows and preparation thereof |
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CNA2008101825025A CN101463162A (en) | 2008-12-04 | 2008-12-04 | Copolymer for producing polypropylene double-walled reinforcement bellows and preparation thereof |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101921430A (en) * | 2010-08-18 | 2010-12-22 | 苏州奔腾塑业有限公司 | Mineral filled polypropylene with high strength and high impact resistance and preparation method thereof |
CN101983982A (en) * | 2010-11-19 | 2011-03-09 | 大连海事大学 | Raw material composition for preparing heavy caliber polypropylene double-wall corrugated pipe |
CN102070810A (en) * | 2010-12-16 | 2011-05-25 | 广东致顺化工环保设备有限公司 | Material special for corrugated pipe for high-density polyethylene prestressed concrete and production method thereof |
CN101698728B (en) * | 2009-10-30 | 2012-07-25 | 江苏亨发木塑科技有限公司 | Bright and injection-molding wood plastic composite and method for preparing the same |
CN102964680A (en) * | 2012-11-12 | 2013-03-13 | 广东威立瑞科技有限公司 | Formula of modified polypropylene corrugated pipe for electric power |
CN103195983A (en) * | 2013-04-17 | 2013-07-10 | 孔少云 | Polyvinyl chloride ribbed glass-reinforced-plastic-reinforced composite tube and preparation method thereof |
CN103509240A (en) * | 2012-06-27 | 2014-01-15 | 合肥杰事杰新材料股份有限公司 | CPVC-PP (Chlorinated Polyvinyl Chloride-Propene Polymer) alloy material and preparation method thereof |
CN103542192A (en) * | 2013-10-30 | 2014-01-29 | 安徽国通高新管业股份有限公司 | Double-wall corrugated pipe |
CN103554668A (en) * | 2013-10-31 | 2014-02-05 | 安徽国通高新管业股份有限公司 | Novel polypropylene double-wall corrugated pipe |
CN105754215A (en) * | 2016-03-15 | 2016-07-13 | 泰州雅美雨和新材料有限公司 | Manufacturing method of PP (polypropylene) double-wall corrugated pipe |
CN105778279A (en) * | 2016-03-15 | 2016-07-20 | 泰州雅美雨和新材料有限公司 | PP double-walled corrugated pipe |
CN108102216A (en) * | 2017-11-24 | 2018-06-01 | 黄风山 | Talc PP is formulated |
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2008
- 2008-12-04 CN CNA2008101825025A patent/CN101463162A/en active Pending
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101698728B (en) * | 2009-10-30 | 2012-07-25 | 江苏亨发木塑科技有限公司 | Bright and injection-molding wood plastic composite and method for preparing the same |
CN101921430A (en) * | 2010-08-18 | 2010-12-22 | 苏州奔腾塑业有限公司 | Mineral filled polypropylene with high strength and high impact resistance and preparation method thereof |
CN101983982A (en) * | 2010-11-19 | 2011-03-09 | 大连海事大学 | Raw material composition for preparing heavy caliber polypropylene double-wall corrugated pipe |
CN102070810A (en) * | 2010-12-16 | 2011-05-25 | 广东致顺化工环保设备有限公司 | Material special for corrugated pipe for high-density polyethylene prestressed concrete and production method thereof |
CN102070810B (en) * | 2010-12-16 | 2012-05-09 | 广东致顺化工环保设备有限公司 | Material special for corrugated pipe for high-density polyethylene prestressed concrete and production method thereof |
CN103509240A (en) * | 2012-06-27 | 2014-01-15 | 合肥杰事杰新材料股份有限公司 | CPVC-PP (Chlorinated Polyvinyl Chloride-Propene Polymer) alloy material and preparation method thereof |
CN102964680A (en) * | 2012-11-12 | 2013-03-13 | 广东威立瑞科技有限公司 | Formula of modified polypropylene corrugated pipe for electric power |
CN103195983A (en) * | 2013-04-17 | 2013-07-10 | 孔少云 | Polyvinyl chloride ribbed glass-reinforced-plastic-reinforced composite tube and preparation method thereof |
CN103542192A (en) * | 2013-10-30 | 2014-01-29 | 安徽国通高新管业股份有限公司 | Double-wall corrugated pipe |
CN103554668A (en) * | 2013-10-31 | 2014-02-05 | 安徽国通高新管业股份有限公司 | Novel polypropylene double-wall corrugated pipe |
CN105754215A (en) * | 2016-03-15 | 2016-07-13 | 泰州雅美雨和新材料有限公司 | Manufacturing method of PP (polypropylene) double-wall corrugated pipe |
CN105778279A (en) * | 2016-03-15 | 2016-07-20 | 泰州雅美雨和新材料有限公司 | PP double-walled corrugated pipe |
CN108102216A (en) * | 2017-11-24 | 2018-06-01 | 黄风山 | Talc PP is formulated |
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Open date: 20090624 |