CN101462335B - Automatic production equipment and method of lens - Google Patents
Automatic production equipment and method of lens Download PDFInfo
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- CN101462335B CN101462335B CN2007102032613A CN200710203261A CN101462335B CN 101462335 B CN101462335 B CN 101462335B CN 2007102032613 A CN2007102032613 A CN 2007102032613A CN 200710203261 A CN200710203261 A CN 200710203261A CN 101462335 B CN101462335 B CN 101462335B
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- eyeglass
- control device
- load plate
- supporting part
- sensor
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Abstract
The invention relates to equipment for automatically producing lenses, which comprises a control device, an injection machine, a bearing disc, an adsorption device, and a plurality of sensors, wherein the injection machine is electrically connected with the control device and used for forming the lenses; the bearing disc is provided with a plurality of bearing parts for bearing the lenses; the adsorption device is electrically connected with the control device and used for absorbing the lenses and placing the lenses into the bearing parts of the bearing disc; and each sensor is arranged relative to each bearing part of the bearing disc and used for detecting the bearing state of the bearing parts of the bearing disc and transmitting a detection signal to the control device, and the control device receives, processes and analyzes the signal and transmits a command to the injection machine and the adsorption device. The invention also relates to a method for automatically producing the lenses by adopting the equipment for automatically producing the lenses.
Description
Technical field
The present invention relates to a kind of eyeglass production, relate in particular to the eyeglass automatic production method of a kind of eyeglass automated production equipment and this eyeglass automated production equipment of employing.
Background technology
In recent years, along with development of multimedia technology, to carrying at digital camera, video camera and to have the demand of precison optical component (for example eyeglass) of the electronic installations such as mobile phone of camera function increasing.Eyeglass adopts the eyeglass production equipment to make usually, with enhance productivity, output and reducing cost.Disclosed a kind of manufacture method of eyeglass in the paper " Micro-Fresnel lens fabricated by electron-beam lithography " that people such as Shigeru Aoyama deliver in nineteen ninety SPIE system, computer and holographic optical system design meeting (Computer and Optically Formed Holographic Optics).
The eyeglass production equipment generally comprises injector, manipulator, cutter, adsorbent equipment, load plate.The course of work of this eyeglass production equipment is: at first, the injector molded lenses, eyeglass is after the injector moulding and the demoulding, and the stub bar that the manipulator clamping is connected with eyeglass is positioned over stub bar the microscope carrier of cutter; Secondly, the cutting knife of cutter is sheared the junction of eyeglass and stub bar, so that eyeglass is separated with stub bar; At last, adsorbent equipment is drawn eyeglass, and eyeglass is positioned over the lens-bearing place of load plate.Said process constantly repeats, and quits work up to injector.
The shortcoming of above-mentioned eyeglass production equipment is injector injection molding mould sub-quantity, for operating personnel manually import according to the carrying quantity of load plate, make when operating personnel's input error injector injection molding eyeglass quantity more than the carrying quantity of load plate, and when load plate is in time emptied, can cause eyeglass to repeat to put, thereby make eyeglass sustain damage, and then reduce the product yield; In addition, adsorbent equipment is positioned over eyeglass in the process of load plate, the malposition of drawing eyeglass owing to adsorbent equipment causes eyeglass to come off, or adsorbent equipment accurately is not positioned over eyeglass the lens-bearing place of load plate, thereby make the lens-bearing place of load plate that unloaded phenomenon be arranged, and then reduce production efficiency.
Summary of the invention
In view of this, provide a kind of and can avoid eyeglass to sustain damage and the load plate of bearing lens produces unloaded phenomenon, and then to improve the eyeglass automated production equipment of product yield and production efficiency and eyeglass automatic production method real be necessity.
A kind of eyeglass automated production equipment, it comprises: a control device; One injector that is electrically connected with described control device, described injector is used for molded lenses; One load plate, described load plate are provided with a plurality of supporting parts that are used to carry described eyeglass; One adsorbent equipment that is electrically connected with described control device, described adsorbent equipment is used to draw described eyeglass, and described eyeglass is positioned over the supporting part of described load plate; And a plurality of sensors, each supporting part of described each sensor and described load plate is oppositely arranged, described sensor is used to detect the loaded state of the supporting part of described load plate, and detection signal sent to described control device, described control device receives this signal, and this signal handled and analyze, to assign instruction to described injector and described adsorbent equipment.
Further, described eyeglass automated production equipment also comprises a pedestal, and described pedestal is used to carry described load plate, and described a plurality of sensors are arranged at described pedestal.
Further, described a plurality of supporting part is cellular or matrix-style is arranged in described load plate.
Further, described eyeglass automated production equipment also comprises a manipulator and a cutter that is electrically connected with described control device, described manipulator is used for the stub bar that gripping is connected with the described eyeglass of the described injector moulding of process, and described stub bar is positioned over described cutter, described cutter is used for the junction of described eyeglass and stub bar is sheared, so that described eyeglass is separated with stub bar.
A kind of eyeglass automatic production method that adopts above-mentioned eyeglass automated production equipment, it may further comprise the steps: use the described eyeglass of described injector moulding; Use described adsorbent equipment and draw described eyeglass, and described eyeglass is positioned over the supporting part of described load plate; Use the loaded state that described sensor detects the supporting part of described load plate, and detection signal sent to described control device, described control device receives this signal, and this signal is handled and analyzed, to assign instruction to described injector and described adsorbent equipment.
With respect to prior art, described eyeglass automated production equipment comprises the sensor that the supporting part of a plurality of and described load plate is oppositely arranged, described sensor is used to detect the loaded state of the supporting part of described load plate, and detection signal sent to described control device, described control device receives this signal, and this signal handled and analyze, to assign instruction to described injector and described adsorbent equipment, thereby avoid eyeglass to repeat to put and sustain damage and the load plate of bearing lens produces unloaded phenomenon, and then improve product yield and production efficiency.In addition, described eyeglass automated production equipment adopts the loaded state of described sensor with the supporting part that detects described load plate, and detection signal is sent to described control device, to control described injector and described adsorbent equipment, therefore, need not to operate manually the automaticity height.
Description of drawings
The structural representation of a kind of eyeglass automated production equipment that Fig. 1 provides for the embodiment of the invention.
Fig. 2 is the load plate of a kind of eyeglass automated production equipment shown in Figure 1 and the structural representation of pedestal.
Fig. 3 is the exploded view of Fig. 2.
Fig. 4 is the cutaway view of direction shown in the IV-IV along the line among Fig. 2.
The specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
See also Fig. 1, a kind of eyeglass automated production equipment 10 that provides for the embodiment of the invention, it comprises: a control device 100, one injector 110, manipulator 120, cutter 130 and the adsorbent equipment 140 that is electrically connected with described control device 100, one pedestal 150, one is arranged at the load plate 160 of described pedestal 150, and a plurality of sensors 170 (as shown in Figure 3) that are arranged at described pedestal 150.
Described injector 110 is used for molded lenses 22.
Described cutter 130 comprises 132, one 133, one microscope carriers 134 of shear that are connected with described first drive unit 132 of 131, one first drive units of a board, and second drive unit 135 that is connected with described microscope carrier 134.
Described eyeglass 22 is via described injector 110 moulding, and after the demoulding, the stub bar 24 that described manipulator 120 grippings are connected with described eyeglass 22, and described stub bar 24 is positioned over the microscope carrier 134 of described cutter 130.Described second drive unit 135 is used to drive described microscope carrier 134 and rotates, and finishes repeatedly with auxiliary described shear 133 and shears.Described second drive unit 135 is a motor.
Described shear 133 comprises a knife rest 1332, and two cutting tools 1334 over against setting.Described first drive unit 132 is a motor, it is arranged at described knife rest 1332, described first drive unit 132 drives described knife rest 1332, move along direction near described board 131, so that two described cutting tools 1334 are worked in coordination, come the described eyeglass 22 and the junction of stub bar 24 are sheared, so that described eyeglass 22 is separated with stub bar 24.
See also Fig. 2 to Fig. 4, described load plate 160 is provided with a plurality of supporting parts 162 that are used to carry described eyeglass 22.Described adsorbent equipment 140 is drawn by described cutter 130 and is sheared the described eyeglass 22 that obtains, and described eyeglass 22 is positioned over the supporting part 162 of described load plate 160.In the present embodiment, described a plurality of supporting parts 162 are matrix-style and are arranged in described load plate 160.Be appreciated that described a plurality of supporting part 162 also can be the cellular described load plate 160 that is arranged in.
Described each sensor 170 is oppositely arranged with each supporting part 162 of described load plate 160.Described sensor 170 is used to detect the loaded state of the supporting part 162 of described load plate 160, and detection signal is sent to described control device 100.In the present embodiment, described a plurality of sensors 170 are matrix-style and are arranged in described pedestal 150.Be appreciated that described a plurality of sensor 170 also can be the cellular described pedestal 150 that is arranged in.Be appreciated that described a plurality of sensor 170 also can directly be arranged at the bottom of each supporting part 162 of described load plate 160.
In the present embodiment, described sensor 170 is a ultrasonic sensor, and it comprises a transmitter and a receiver.When the supporting part 162 of described load plate 160 was loaded with described eyeglass 22, the transmitter ultrasonic waves transmitted of described sensor 170 was received by the receiver of described sensor 170 via described eyeglass 22 reflections.Be appreciated that described sensor 170 also can be electro-optical pickoff, for example infrared ray photoelectricity formula sensor.
The embodiment of the invention also provides a kind of eyeglass automatic production method that adopts described eyeglass automated production equipment 10, it comprises the steps: at first, use the described eyeglass 22 of described injector 110 moulding, described eyeglass 22 is after described injector 110 moulding and the demoulding, the stub bar 24 that described manipulator 120 clampings are connected with described eyeglass 22 is positioned over described stub bar 24 microscope carrier 134 of described cutter 130; Secondly, 1334 pairs of described eyeglasses 22 of the cutting tool of described cutter 130 are sheared with the junction of stub bar 24, so that described eyeglass 22 is separated with stub bar 24; At last, described adsorbent equipment 140 is drawn described eyeglass 22, and described eyeglass 22 is positioned over the supporting part 162 of described load plate 160.
In the course of work of described eyeglass automated production equipment 10: when a supporting part 162 of described load plate 160 is loaded with a described eyeglass 22, the described sensor 170 that is oppositely arranged with this supporting part 162 detects this eyeglass 22, and detection signal sent to described control device 100, described control device 100 receives this signal, and this signal handled and analyze, to assign instruction to described adsorbent equipment 140, make that described adsorbent equipment 140 stops to place another described eyeglass 22 to this supporting part 162, sustain damage because of repeating to put to avoid eyeglass; When a supporting part 162 of described load plate 160 is not loaded with described eyeglass 22, the described sensor 170 that is oppositely arranged with this supporting part 162 does not detect described eyeglass 22, and airborne signals sent to described control device 100, described control device 100 receives this signal, and this signal handled and analyze, to assign instruction to described adsorbent equipment 140, make described adsorbent equipment 140 place a described eyeglass 22 to this supporting part 162, produce unloaded phenomenon to avoid this supporting part 162; When each supporting part 162 of described load plate 160 all is loaded with a described eyeglass 22, described each sensor 170 that is oppositely arranged with each supporting part 162 of described load plate 160 all detects described eyeglass 22, and detection signal sent to described control device 100, described control device 100 receives the detection signal of described each sensor 170, and this signal handled and analyze, to assign instruction to described injector 110, make described injector 110 quit work, correspondingly, described manipulator 120, described cutter 130 and described adsorbent equipment 140 also quit work.
Because described eyeglass automated production equipment 10 comprises the sensor 170 that the supporting part 162 of a plurality of and described load plate 160 is oppositely arranged, described sensor 170 is used to detect the loaded state of the supporting part 162 of described load plate 160, and detection signal sent to described control device 100, described control device 100 receives this signal, and this signal handled and analyze, to assign instruction to described injector 110 and described adsorbent equipment 140, thereby avoid eyeglass to repeat to put and sustain damage and the load plate of bearing lens produces unloaded phenomenon, and then improve product yield and production efficiency.In addition, described eyeglass automated production equipment 10 adopts the loaded state of described sensor 170 with the supporting part 162 that detects described load plate 160, and detection signal sent to described control device 100, to control described injector 110, manipulator 120, cutter 130 and adsorbent equipment 140, therefore, need not to operate manually the automaticity height.
In addition, those skilled in the art can also do other variation in spirit of the present invention, and certainly, the variation that these are done according to spirit of the present invention all should be included within the present invention's scope required for protection.
Claims (10)
1. eyeglass automated production equipment, it comprises:
One control device;
One injector that is electrically connected with described control device, described injector is used for molded lenses;
One load plate, described load plate are provided with a plurality of supporting parts that are used to carry described eyeglass;
One adsorbent equipment that is electrically connected with described control device, described adsorbent equipment is used to draw described eyeglass, and described eyeglass is positioned over the supporting part of described load plate; And
A plurality of sensors, each supporting part of described each sensor and described load plate is oppositely arranged, described sensor is used to detect the loaded state of the supporting part of described load plate, and detection signal sent to described control device, described control device receives this signal, and this signal handled and analyze, to assign instruction to described injector and described adsorbent equipment.
2. eyeglass automated production equipment as claimed in claim 1 is characterized in that, described sensor is electro-optical pickoff or ultrasonic sensor.
3. eyeglass automated production equipment as claimed in claim 2 is characterized in that, described electro-optical pickoff is an infrared ray photoelectricity formula sensor.
4. eyeglass automated production equipment as claimed in claim 1 is characterized in that, described eyeglass automated production equipment also comprises a pedestal, and described pedestal is used to carry described load plate, and described a plurality of sensors are arranged at described pedestal.
5. eyeglass automated production equipment as claimed in claim 1 is characterized in that, described a plurality of supporting parts are cellular or matrix-style is arranged in described load plate.
6. eyeglass automated production equipment as claimed in claim 1, it is characterized in that, described eyeglass automated production equipment also comprises a manipulator and a cutter that is electrically connected with described control device, described manipulator is used for the stub bar that gripping is connected with the described eyeglass of the described injector moulding of process, and described stub bar is positioned over described cutter, described cutter is used for the junction of described eyeglass and stub bar is sheared, so that described eyeglass is separated with stub bar.
7. eyeglass automatic production method that adopts eyeglass automated production equipment as claimed in claim 1, it may further comprise the steps:
Use the described eyeglass of described injector moulding;
Use described adsorbent equipment and draw described eyeglass, and described eyeglass is positioned over the supporting part of described load plate;
Use the loaded state that described sensor detects the supporting part of described load plate, and detection signal sent to described control device, described control device receives this signal, and this signal is handled and analyzed, to assign instruction to described injector and described adsorbent equipment.
8. eyeglass automatic production method as claimed in claim 7, it is characterized in that, when a supporting part of described load plate is loaded with a described eyeglass, the described sensor that is oppositely arranged with this supporting part detects this eyeglass, and detection signal sent to described control device, described control device receives this signal, and this signal is handled and analyzed, to assign instruction, make that described adsorbent equipment stops to place another described eyeglass to this supporting part to described adsorbent equipment.
9. eyeglass automatic production method as claimed in claim 7, it is characterized in that, when a supporting part of described load plate is not loaded with described eyeglass, the described sensor that is oppositely arranged with this supporting part does not detect described eyeglass, and airborne signals sent to described control device, described control device receives this signal, and this signal is handled and analyzed, to assign instruction, make described adsorbent equipment place a described eyeglass to this supporting part to described adsorbent equipment.
10. eyeglass automatic production method as claimed in claim 7, it is characterized in that, when each supporting part of described load plate all is loaded with a described eyeglass, described each sensor that is oppositely arranged with each supporting part of described load plate all detects described eyeglass, and detection signal sent to described control device, described control device receives the detection signal of described each sensor, and this signal is handled and analyzed, to assign instruction, make described injector quit work to described injector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007102032613A CN101462335B (en) | 2007-12-19 | 2007-12-19 | Automatic production equipment and method of lens |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007102032613A CN101462335B (en) | 2007-12-19 | 2007-12-19 | Automatic production equipment and method of lens |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101462335A CN101462335A (en) | 2009-06-24 |
| CN101462335B true CN101462335B (en) | 2011-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007102032613A Expired - Fee Related CN101462335B (en) | 2007-12-19 | 2007-12-19 | Automatic production equipment and method of lens |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102114696B (en) * | 2010-12-30 | 2014-08-06 | 东莞艾尔发自动化机械有限公司 | Method for shearing water gap and device for implementing method |
| CN102717470B (en) * | 2012-06-28 | 2015-07-29 | 宁波贝隆精密模塑有限公司 | A kind of automatic injection production system |
| CN106079291A (en) * | 2016-06-22 | 2016-11-09 | 广东瑞捷光电股份有限公司 | A kind of optical lens full-automation production method and device |
| CN111580487A (en) * | 2020-05-30 | 2020-08-25 | 宁波伟立机器人科技股份有限公司 | Intelligent monitoring control system for industrial production line |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006132732A (en) * | 2004-11-09 | 2006-05-25 | Akutowan:Kk | Bearing component made of resin and its manufacturing method |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006132732A (en) * | 2004-11-09 | 2006-05-25 | Akutowan:Kk | Bearing component made of resin and its manufacturing method |
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| CN101462335A (en) | 2009-06-24 |
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