CN101457025B - ABS/wood powder sectional materials and method for producing the same - Google Patents

ABS/wood powder sectional materials and method for producing the same Download PDF

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Publication number
CN101457025B
CN101457025B CN2009100952259A CN200910095225A CN101457025B CN 101457025 B CN101457025 B CN 101457025B CN 2009100952259 A CN2009100952259 A CN 2009100952259A CN 200910095225 A CN200910095225 A CN 200910095225A CN 101457025 B CN101457025 B CN 101457025B
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abs
wood powder
temperature
sectional materials
percent
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Expired - Fee Related
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CN2009100952259A
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CN101457025A (en
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金木根
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/919Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/918Thermal treatment of the stream of extruded material, e.g. cooling characterized by differential heating or cooling
    • B29C48/9185Thermal treatment of the stream of extruded material, e.g. cooling characterized by differential heating or cooling in the direction of the stream of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92885Screw or gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92923Calibration, after-treatment or cooling zone

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Graft Or Block Polymers (AREA)

Abstract

The invention discloses an ABS/cellulosine proximate matter, which is made up of the components with the following weight percentages: 20 to 28 percent of interpolymer of acrylonitrile, butadiene and styrene, 0.6 to 1 percent of the interpolymer of the monomers of methyl methacrylate, acrylic ester and styrene, 0.2 to 0.5 percent of ADCA, 0.6 to 1.1 percent of long chain alkyl trimethoxy silane and 70 to 78 percent of cellulosine. The ABS/cellulosine proximate matter is provided with the characteristics of environment protecting, pollution free, shrinking free and good burning point.

Description

ABS/ wood powder sectional materials and production method thereof
Technical field
The present invention relates to a kind of ABS/ wood powder sectional materials and production method thereof, belong to the technical field that ABS adds wood powder sectional materials technical recipe and production method thereof.
Background technology
Along with housing construction becomes the economic new growth point of China gradually, along with the enforcement of the protection engineering of the enforcement of China's strategy to develop western regions and natural forest, China's timber imbalance between supply and demand will be more outstanding, about 6000 ten thousand steres of annual timber breach.The quindecennial China in future only annual consumption of woodwork industry account for 40% of total sheet material by section bar, sheet material, then annual consume wood-based plate, the section bar of upholstery be about 1200 surplus ten thousand stere, building trade is about the 1800-2500 ten thousand stere, add communications and transportation (aircraft, automobile, steamer inside gadget etc.), home appliances, the required output of industry such as packing, advertisement, the market requirement is more than 3500 ten thousand steres, so produce a kind of have environmental protection, pollution-free, nothing contraction, the section bar that burning-point is high comes replacing wood to seem promising important.
Summary of the invention
A kind of ABS/ wood powder sectional materials and production method thereof have been the object of the present invention is to provide.The present invention has environmental protection, pollution-free, nothing contraction, the characteristics that burning-point is high.
In order to achieve the above object, technical scheme of the present invention is:
A kind of ABS/ wood powder sectional materials, component by following weight per-cent is formulated: vinyl cyanide, divinyl, monomer copolymer (K175) 0.6~1%, Cellmic C 121 (AC135) 0.2~0.5%, chain alkyl trimethoxies (silane silane coupling agent) 0.6~1.1% such as styrol copolymer (ABS) 20~28%, methyl methacrylate, acrylate and vinylbenzene, wood powder: 70~78%.
Described compositions in weight percentage is formulated as: vinyl cyanide, divinyl, monomer copolymer 0.8%, Cellmic C 121 0.3%, chain alkyl Trimethoxy silanes 0.9% such as styrol copolymer 24%, methyl methacrylate, acrylate and vinylbenzene, wood powder: 74%.
Vinyl cyanide, divinyl, styrol copolymer (ABS): every kind of monomer all has different qualities: vinyl cyanide has high strength, thermostability and chemical stability; Divinyl has tenacity, shock resistance characteristic; Vinylbenzene has easy processing, best bright finish and high strength.On form, ABS is non-crystalline material.Three kinds of monomeric polymerizations have produced has the biphase terpolymer, and one is the external phase of styrene-acrylonitrile, and another is the polybutadiene rubber disperse phase.The characteristic of ABS depends primarily on the molecular structure in three kinds of monomeric ratios and the two-phase.This just can have very big handiness in product design, and has produced the ABS material of hundreds of different qualities of market thus.The material of these different qualities provides different characteristics, for example therefrom waits until high shock resistance, smooth finish from low to high and high temperature torsion characteristic etc.The ABS material has superpower workability, appearance characteristics, low creep properties and excellent size stability and very high resistance to impact shock.
Monomer copolymers (K175) such as methyl methacrylate, acrylate and vinylbenzene: for disperseing modification AC.Nontoxic, nothing is smelt, and non-combustible pale yellow powder is compared with conventional AC whipping agent, and particle is thinner, and dispersed preferably, mobile, prevented from caking are arranged, and degradation production is nontoxic, pollution-free.
Cellmic C 121 (AC135): be active modification AC, nontoxic, nothing is smelt, non-combustible pale yellow powder, compares with conventional AC whipping agent, and decomposition temperature is lower, and degradation production is nontoxic, pollution-free.
Chain alkyl trimethoxy (silane silane coupling agent) is long chain silane coupling agent HD-1, molecular formula: CnH 2n+1Si (OCH 3) 3N=7~12; Outward appearance is colourless to pale yellow transparent liquid, content 〉=90.0%, and density is 0.8870~0.8910 (p 20) g/cm 3Refractive index is 1.3000 ± 0.0050 (n 2D 5), boiling point is 117~121 ℃/1.7mmHg.This product is soluble in the general organic agent such as hydrocarbon, ether, ketone, and facile hydrolysis, condensation form polysiloxane.
The degreasing wood powder, is pulverized, is sieved≤200 purpose wood powders at drying, degreasing.
The production method of described ABS/ wood powder sectional materials is: earlier wood powder and chain alkyl Trimethoxy silane were run up in mixing machine 35~50 minutes by certainweight per-cent, when temperature is stirred to 110 ℃, put into vinyl cyanide again, divinyl, styrol copolymer; Monomer copolymers such as methyl methacrylate, acrylate and vinylbenzene; Cellmic C 121; Restir to 120 ℃, cold then mixing to about 40 ℃; Unlatching ∮ 65 just diameter is the two forcing machines of forging of 65mm, sets 150 ℃ in a district, 165 ℃ in two districts, 170 ℃ in three districts, 178 ℃ in four districts, merging core is: 170 ℃, engine speed: per minute 0.6~1 changes, and each component that mixes is transmitted simultaneously by screw rod, forms blank in extrusion die, head temperature: 150~170 ℃, and extrude extrusion temperature: 165~180 ℃, again through the stock mould plastotype, last inlet chest cooling, cooling temperature: 15~20 ℃.
The time of running up is 40 minutes in the described mixing machine, and head temperature is 160 ℃, and extrusion temperature is 170 ℃, and cooling temperature is 18 ℃.
Beneficial effect of the present invention is: ABS/ wood powder sectional materials of the present invention, have that environmental protection, hardness height, good toughness, supporting power are big, colour-fast, non-corrosibility strong, water-proof skid-proof, fire-retardant, advantage such as the secondary re-workability is strong, precision and glossiness height, and easy for installation, greatly reduce production cost.
Embodiment
Embodiment 1
A kind of ABS/ wood powder sectional materials of present embodiment indication, component by following weight per-cent is formulated: vinyl cyanide, divinyl, monomer copolymer 0.8%, Cellmic C 121 0.3%, chain alkyl Trimethoxy silanes 0.9% such as styrol copolymer 24%, methyl methacrylate, acrylate and vinylbenzene, wood powder: 74%.Earlier wood powder and chain alkyl Trimethoxy silane were run up in mixing machine 40 minutes by certainweight per-cent, when temperature is stirred to 110 ℃, put into vinyl cyanide again, divinyl, styrol copolymer; Monomer copolymers such as methyl methacrylate, acrylate and vinylbenzene; Cellmic C 121; Restir to 120 ℃, cold then mixing to about 40 ℃; Open ∮ 65 and forge two forcing machines, set 150 ℃ of district's temperature, 165 ℃ of two district's temperature, 170 ℃ of three district's temperature, 178 ℃ of four district's temperature, the merging core temperature is: 170 ℃, engine speed: per minute 0.6 changes, and each component that mixes is transmitted simultaneously by screw rod, forms blank in extrusion die, head temperature: 160 ℃, and extrude extrusion temperature: 170 ℃, again through the stock mould plastotype, last inlet chest cooling, cooling temperature: 18 ℃.
Embodiment 2
A kind of ABS/ wood powder sectional materials of present embodiment indication, component by following weight per-cent is formulated: vinyl cyanide, divinyl, monomer copolymer 1%, Cellmic C 121 0.4%, chain alkyl Trimethoxy silanes 0.6% such as styrol copolymer 20%, methyl methacrylate, acrylate and vinylbenzene, wood powder: 78%.Earlier wood powder and chain alkyl Trimethoxy silane were run up in mixing machine 50 minutes by certainweight per-cent, when temperature is stirred to 110 ℃, put into vinyl cyanide again, divinyl, styrol copolymer; Monomer copolymers such as methyl methacrylate, acrylate and vinylbenzene; Cellmic C 121; Restir to 120 ℃, cold then mixing to about 40 ℃; Open ∮ 65 and forge two forcing machines, set 150 ℃ of district's temperature, 165 ℃ of two district's temperature, 170 ℃ of three district's temperature, 178 ℃ of four district's temperature, the merging core temperature is: 170 ℃, engine speed: per minute 1 changes, and each component that mixes is transmitted simultaneously by screw rod, forms blank in extrusion die, head temperature: 150 ℃, and extrude extrusion temperature: 180 ℃, again through the stock mould plastotype, last inlet chest cooling, cooling temperature: 15 ℃.
Embodiment 3
A kind of ABS/ wood powder sectional materials of present embodiment indication, component by following weight per-cent is formulated: vinyl cyanide, divinyl, monomer copolymer 0.6%, Cellmic C 121 0.3%, chain alkyl Trimethoxy silanes 1.1% such as styrol copolymer 28%, methyl methacrylate, acrylate and vinylbenzene, wood powder: 70%.Earlier wood powder and chain alkyl Trimethoxy silane were run up in mixing machine 35 minutes by certainweight per-cent, when temperature is stirred to 110 ℃, put into vinyl cyanide again, divinyl, styrol copolymer; Monomer copolymers such as methyl methacrylate, acrylate and vinylbenzene; Cellmic C 121; Restir to 120 ℃, cold then mixing to about 40 ℃; Open ∮ 65 and forge two forcing machines, set 150 ℃ of district's temperature, 165 ℃ of two district's temperature, 170 ℃ of three district's temperature, 178 ℃ of four district's temperature, the merging core temperature is: 170 ℃, engine speed: per minute 0.9 changes, and each component that mixes is transmitted simultaneously by screw rod, forms blank in extrusion die, head temperature: 170 ℃, and extrude extrusion temperature: 165 ℃, again through the stock mould plastotype, last inlet chest cooling, cooling temperature: 20 ℃.
Embodiment 4
A kind of ABS/ wood powder sectional materials of present embodiment indication, component by following weight per-cent is formulated: vinyl cyanide, divinyl, monomer copolymer 0.9%, Cellmic C 121 0.2%, chain alkyl Trimethoxy silanes 0.9% such as styrol copolymer 22%, methyl methacrylate, acrylate and vinylbenzene, wood powder: 76%.Earlier wood powder and chain alkyl Trimethoxy silane were run up in mixing machine 45 minutes by certainweight per-cent, when temperature is stirred to 110 ℃, put into vinyl cyanide again, divinyl, styrol copolymer; Monomer copolymers such as methyl methacrylate, acrylate and vinylbenzene; Cellmic C 121; Restir to 120 ℃, cold then mixing to about 40 ℃; Open the step 65 and forge two forcing machines, set 150 ℃ of district's temperature, 165 ℃ of two district's temperature, 170 ℃ of three district's temperature, 178 ℃ of four district's temperature, the merging core temperature is: 170 ℃, engine speed: per minute 0.8 changes, and each component that mixes is transmitted simultaneously by screw rod, forms blank in extrusion die, head temperature: 165 ℃, and extrude extrusion temperature: 175 ℃, again through the stock mould plastotype, last inlet chest cooling, cooling temperature: 16 ℃.

Claims (2)

1. ABS/ wood powder sectional materials, it is characterized in that by the component of following weight per-cent formulated: acrylonitrile-butadiene-styrene copolymer 20~28%, methyl methacrylate, acrylate and styrene monomer multipolymer 0.6~1%, Cellmic C 121 0.2~0.5%, chain alkyl Trimethoxy silane 0.6~1.1%, wood powder: 70~78%.
2. ABS/ wood powder sectional materials as claimed in claim 1, it is characterized in that described compositions in weight percentage is formulated as: acrylonitrile-butadiene-styrene copolymer 24%, methyl methacrylate, acrylate and styrene monomer multipolymer 0.8%, Cellmic C 121 0.3%, chain alkyl Trimethoxy silane 0.9%, wood powder: 74%.
CN2009100952259A 2009-01-01 2009-01-01 ABS/wood powder sectional materials and method for producing the same Expired - Fee Related CN101457025B (en)

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Application Number Priority Date Filing Date Title
CN2009100952259A CN101457025B (en) 2009-01-01 2009-01-01 ABS/wood powder sectional materials and method for producing the same

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CN101457025A CN101457025A (en) 2009-06-17
CN101457025B true CN101457025B (en) 2011-06-15

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106046660A (en) * 2016-07-25 2016-10-26 苏州创新达成塑胶模具有限公司 Abrasion-resistant injection molding material for preparing slide rail type parts
CN108395664A (en) * 2018-03-06 2018-08-14 海信容声(广东)冰箱有限公司 A kind of ABS injection moulding compositions, the preparation method of ABS injected plastics materials and refrigerator door handle and preparation method thereof

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